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OpenTechnical
This publication supersedes OT-2026-000006030. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010312

Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
07e24a70bbd068774286cb8894869ef362f1683ac592c2bf7ced79f0bb534967

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010312, “Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010312.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010312" title: "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010312" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010312 Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010312 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010312 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010312 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010312", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 962 }, "figures": [], "files": [ { "bytes": 17536, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ce5eec2b9094ac680728d231ed0ea142469be1554318c09f3ebc89a078600e9b" }, { "bytes": 7200, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1760ab7f7f76d1cb3f494ce9046bca1a61d3414660f4c8abdd31413a1f1aa968" }, { "bytes": 6879, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "07e24a70bbd068774286cb8894869ef362f1683ac592c2bf7ced79f0bb534967" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010312/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010312", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006030", "title": "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down", "uuid": "01a0ae6c-0ee5-7a52-8cd9-6cdd6f54e958" } 0B+MaxdpI3plwAgkIBIRiCVXDlgKmcK4G/A9+EYyPGbAoU23GbN9v43EcrJjcKpdyO/tCMFCejyRwx4tWFyJCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0B+MaxdpI3plwAgkIBIRiCVXDlgKmcK4G/A9+EYyPGbAoU23GbN9v43EcrJjcKpdyO/tCMFCejyRwx4tWFyJCw== {"files":[{"bytes":17211,"name":"index.html","sha256":"9478bb82b3a7f15de57ead8b18d914e5750cab63859eab696710c6852bcb87ae"},{"bytes":7002,"name":"publication.md","sha256":"2f6968ece61910194639d7e99bb62c78de9fed88d8d6cfe65f7a3ff0d588d0b4"},{"bytes":6669,"name":"publication.txt","sha256":"70ec18cbb95b5d1336de93ea4efbf1dc0a4bbe70d053b6e4d577dff6e08d1326"},{"bytes":2795,"name":"manifest.json","sha256":"8fb5cfe4cc90d761f75f25f4d7984cc8ea2d57857425fb5080bfed35137c1d68"},{"bytes":89,"name":"manifest.sig","sha256":"baa0470fe88e4afe4612273f87634e2db3147b1adb07b05d9d80c1b8e4c03b4a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"81acea9b5ffa681c19e2a47a2a0cc30bf62254780e02179a5550cf9e7dac395e"}],"publication_id":"OT-2026-000010313"} Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010313
OpenTechnical
This publication supersedes OT-2026-000006031. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010313

Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
70ec18cbb95b5d1336de93ea4efbf1dc0a4bbe70d053b6e4d577dff6e08d1326

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010313, “Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010313.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010313" title: "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010313" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010313 Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010313 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010313 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010313 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010313", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 919 }, "figures": [], "files": [ { "bytes": 17211, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9478bb82b3a7f15de57ead8b18d914e5750cab63859eab696710c6852bcb87ae" }, { "bytes": 7002, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f6968ece61910194639d7e99bb62c78de9fed88d8d6cfe65f7a3ff0d588d0b4" }, { "bytes": 6669, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "70ec18cbb95b5d1336de93ea4efbf1dc0a4bbe70d053b6e4d577dff6e08d1326" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010313/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010313", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006031", "title": "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7a1c-bda8-f7c4f3ebfd70" } z7Ecnxyne8ypD2a2m15hSozvnwMgFJr/89w/O/ujnZY70NqRNsz8pGXPEDpILFH2nmN8EorWF6BATEbzx4wiCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: z7Ecnxyne8ypD2a2m15hSozvnwMgFJr/89w/O/ujnZY70NqRNsz8pGXPEDpILFH2nmN8EorWF6BATEbzx4wiCg== {"files":[{"bytes":16894,"name":"index.html","sha256":"d8ce69889bdc706fe1b112002443cea4c15659cc00e752a7ff9142c0f4cd8e41"},{"bytes":6637,"name":"publication.md","sha256":"ead37422cdc22e9b3bca94b9b517e40523995c617006c36a09e86fa683bdba5a"},{"bytes":6319,"name":"publication.txt","sha256":"9dd5f248c1bb631646173afec47ce8d9203feccb3df60c78f47e8451c59f0b75"},{"bytes":2803,"name":"manifest.json","sha256":"e1ebbf02b3bad2b4fe1856cda5ce7d9d76f3792b5de13db0c12fba865b085251"},{"bytes":89,"name":"manifest.sig","sha256":"32a91abe6d391aca9f8afee35094867e098fec8b7a9cdb2f409e31b8f0f17014"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f45ece5d55887ec6838ddf733b718dd2b140d607716f27d4c080e0f810154233"}],"publication_id":"OT-2026-000010314"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010314
OpenTechnical
This publication supersedes OT-2026-000006032. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010314

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9dd5f248c1bb631646173afec47ce8d9203feccb3df60c78f47e8451c59f0b75

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0017]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010314, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010314.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010314" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010314" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010314 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010314 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0017] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010314 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010314 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010314", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 870 }, "figures": [], "files": [ { "bytes": 16894, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d8ce69889bdc706fe1b112002443cea4c15659cc00e752a7ff9142c0f4cd8e41" }, { "bytes": 6637, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ead37422cdc22e9b3bca94b9b517e40523995c617006c36a09e86fa683bdba5a" }, { "bytes": 6319, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9dd5f248c1bb631646173afec47ce8d9203feccb3df60c78f47e8451c59f0b75" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010314/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010314", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006032", "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee5-7a50-83fe-ed3f23a646fb" } LjbdN+W1xzExaMXcohJcYhFpmemDedJw66Kk0owif5u1iPGYNXxp1VwXcTasAkLuaFoZPGoXyQi0oBZsxvpECw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LjbdN+W1xzExaMXcohJcYhFpmemDedJw66Kk0owif5u1iPGYNXxp1VwXcTasAkLuaFoZPGoXyQi0oBZsxvpECw== {"files":[{"bytes":18364,"name":"index.html","sha256":"290607ab28b7c29536f55409b87e8865bafbd6af67ff0bdb4fd6e6bd8444babb"},{"bytes":7938,"name":"publication.md","sha256":"9fd2d0dba0cbc8ff6d8106471dc63a5c70f783832a7a4cce89f94ac8e4c976fa"},{"bytes":7619,"name":"publication.txt","sha256":"446ef8be417f45a81d9b95922677d32123f3826f8dcc67efc5f144108d53bfe5"},{"bytes":2892,"name":"manifest.json","sha256":"235496865fd841234e2ac0dbc815b65186212bbd8c083e21489ca362aabe0d06"},{"bytes":89,"name":"manifest.sig","sha256":"c43ba378be3aa865a7550bab1a69c376465461b0a5f0cba327c9fd8191116aea"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3dd0a31034bcbfd607854a9ca35fa1343f92a87c74c473e43ea3d71b9887cf8d"}],"publication_id":"OT-2026-000010315"} Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010315
OpenTechnical
This publication supersedes OT-2026-000006033. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010315

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
446ef8be417f45a81d9b95922677d32123f3826f8dcc67efc5f144108d53bfe5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0018]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010315, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010315.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010315" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010315" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010315 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010315 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0018] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010315 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010315 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010315", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1068 }, "figures": [], "files": [ { "bytes": 18364, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "290607ab28b7c29536f55409b87e8865bafbd6af67ff0bdb4fd6e6bd8444babb" }, { "bytes": 7938, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9fd2d0dba0cbc8ff6d8106471dc63a5c70f783832a7a4cce89f94ac8e4c976fa" }, { "bytes": 7619, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "446ef8be417f45a81d9b95922677d32123f3826f8dcc67efc5f144108d53bfe5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010315/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010315", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006033", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7df9-a8d5-aec586ad1df2" } f5S/hnoeDXs5g6YEfU+S864DABMMlyS1nQCz+HxeHA3v1FZWSgRYTQLgPHNgi0/vwfrOrai31IKfNaOD1X1UAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: f5S/hnoeDXs5g6YEfU+S864DABMMlyS1nQCz+HxeHA3v1FZWSgRYTQLgPHNgi0/vwfrOrai31IKfNaOD1X1UAg== {"files":[{"bytes":18398,"name":"index.html","sha256":"a6d70dd366dc67c4e1eadc11343b523de23e595a0d5bee9a22087257cf12e628"},{"bytes":7946,"name":"publication.md","sha256":"890c266a72b7c4f14887f311c77b59ef11e8d2ca9f64a02279cbf4e30e96696d"},{"bytes":7648,"name":"publication.txt","sha256":"426d067ca1ce6f8fc3ffdd80c52bcda45b4965ad54b0541c5b0f748ba7a840f3"},{"bytes":2865,"name":"manifest.json","sha256":"ad933cb3eae2e1025209b621fa8a1442240c5e69a7d96b56417ce293ecd204ef"},{"bytes":89,"name":"manifest.sig","sha256":"c108562634ef293242c61c6f538d8f1830c1751a258ecab5496a9a7c82dbb35c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1734838db4965c5961d80edc3ae19f1c5304c85f86af86b7da3db4ff872e6fd6"}],"publication_id":"OT-2026-000010316"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010316
OpenTechnical
This publication supersedes OT-2026-000006034. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010316

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
426d067ca1ce6f8fc3ffdd80c52bcda45b4965ad54b0541c5b0f748ba7a840f3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010316, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010316.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010316" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010316" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010316 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010316 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010316 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010316 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010316", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1072 }, "figures": [], "files": [ { "bytes": 18398, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a6d70dd366dc67c4e1eadc11343b523de23e595a0d5bee9a22087257cf12e628" }, { "bytes": 7946, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "890c266a72b7c4f14887f311c77b59ef11e8d2ca9f64a02279cbf4e30e96696d" }, { "bytes": 7648, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "426d067ca1ce6f8fc3ffdd80c52bcda45b4965ad54b0541c5b0f748ba7a840f3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010316/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010316", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006034", "title": "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7488-af71-c95ccce52133" } 1ESq9UbvBnSKlPNEIy8ReWCQbw0SNfytSINxbm2XxzGnzutA75tEjkE/navfWyeZBACX3PueDNzr0aOAFnaWAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1ESq9UbvBnSKlPNEIy8ReWCQbw0SNfytSINxbm2XxzGnzutA75tEjkE/navfWyeZBACX3PueDNzr0aOAFnaWAw== {"files":[{"bytes":16638,"name":"index.html","sha256":"b74367a0f7befdd1d218838b50801dc18468eafceacf2936cfad4805cde85831"},{"bytes":6528,"name":"publication.md","sha256":"6f178b1fc621551aa9ed8a0552eaa9419e6a5cf081f26deb7699f3b8f1be6fcf"},{"bytes":6236,"name":"publication.txt","sha256":"f4e46db19e2a83af15abe929960e7b8888c6d4dd86c5281046a3fd9114da4f6e"},{"bytes":2777,"name":"manifest.json","sha256":"5cc4000049aad42d92963a96ec4964cbf65661adbaaed9ac9722c01372e5f714"},{"bytes":89,"name":"manifest.sig","sha256":"843c419ea8015e35a4a01179ee7e524f2028f88f85ee70a39d5f621c1c6f3f69"},{"bytes":227,"name":"manifest.sig.txt","sha256":"279194aeb610cea30151c5f1394316c965a93f2d02c1bb15fb8a14391fc14594"}],"publication_id":"OT-2026-000010317"} Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010317
OpenTechnical
This publication supersedes OT-2026-000006035. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010317

Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f4e46db19e2a83af15abe929960e7b8888c6d4dd86c5281046a3fd9114da4f6e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010317, “Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010317.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010317" title: "Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010317" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010317 Four cup vacuum gripper, four zone face, three stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010317 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010317 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010317 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006036. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010318

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
838461f1326d17cf5493faac6ffbc7cc37dde02d97b01edc76af76f21b12d86a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010318, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010318.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010318" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010318" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010318 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010318 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010318 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010318 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010318", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 825 }, "figures": [], "files": [ { "bytes": 16412, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "194e0a6f54d735b740ef5ef1ae6b8df5d19477bdb791e8182a461874b7521af7" }, { "bytes": 6303, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "31a9e0ada1a7e3772bdcd0b4637dda98623dda22b9b7ab0ed935381e92644e97" }, { "bytes": 6026, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "838461f1326d17cf5493faac6ffbc7cc37dde02d97b01edc76af76f21b12d86a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010318/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010318", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006036", "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee5-7693-8508-1bfb44f9da26" } fZDQEQzM82pw68TxYQF6eHl6Q4YHDWj0WON7H9awJea5QV+G1B+CAb6EOW26d52/Exgj2thAc7hp1nKp2p13DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fZDQEQzM82pw68TxYQF6eHl6Q4YHDWj0WON7H9awJea5QV+G1B+CAb6EOW26d52/Exgj2thAc7hp1nKp2p13DA== {"files":[{"bytes":16087,"name":"index.html","sha256":"1380980eb7a913d7beb5dbffaeb4a5b79e66b2e67f930cbc872de0585dbd1cb8"},{"bytes":6081,"name":"publication.md","sha256":"6ead07dcec5f843cff5b5c7ddb40f7f3255283efe668d21bea90a1b50fe66b1b"},{"bytes":5805,"name":"publication.txt","sha256":"837005f9b5d24a4ab150c9a5a588bc79ad986d19dff5640d349b7b7dbff2ca58"},{"bytes":2748,"name":"manifest.json","sha256":"aef300bb89af2df615f43fce59aee60ef47823366190dd19bf98615fcde1aefa"},{"bytes":89,"name":"manifest.sig","sha256":"dbd8e2bd89d6a6dd97f80349313acef9b79f131bc470be68cbef8a95e31376c3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a3b0ef034cf93f38fd13e7882e2fdaa4b625ae75d2d8516f112288b7d17bcfe7"}],"publication_id":"OT-2026-000010319"} Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010319
OpenTechnical
This publication supersedes OT-2026-000006037. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010319

Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
837005f9b5d24a4ab150c9a5a588bc79ad986d19dff5640d349b7b7dbff2ca58

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010319, “Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010319.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010319" title: "Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010319" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010319 Single bellows cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010319 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010319 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010319 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006038. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010320

Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
758509cfdd30266a9ce7a41022dd909e3ef675bd660272976d68593456ccbe85

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The remaining two manifold outlets are plugged and carry no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010320, “Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010320.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010320" title: "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010320" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" --- # Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010320 Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010320 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010320 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010320 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010320", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 998 }, "figures": [], "files": [ { "bytes": 17743, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cbd3c0746ee3575b3c92437e42cf6e43f78b48b8304952802ebfe0817843c0bf" }, { "bytes": 7388, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb5be9e83ef5730bdd635be193b3d8020b2adaf25a077806a8478d0a8f99e6b8" }, { "bytes": 7089, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "758509cfdd30266a9ce7a41022dd909e3ef675bd660272976d68593456ccbe85" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010320/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "vent valve", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010320", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006038", "title": "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-746c-8241-f9392f7141d6" } HuLmdTEJGLTGqC0cQPYbmAIU9aL8gugWZkRwPs6WRYbFabMYoRceJ6uLOuVDpfj0bKbXHiOzU06cfS3lR7c3Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HuLmdTEJGLTGqC0cQPYbmAIU9aL8gugWZkRwPs6WRYbFabMYoRceJ6uLOuVDpfj0bKbXHiOzU06cfS3lR7c3Cw== {"files":[{"bytes":19510,"name":"index.html","sha256":"b19b479f1018270fe6891eb10c39f3b308fcf1d9098c9db0396045eb656026b9"},{"bytes":8739,"name":"publication.md","sha256":"65eb55760ec8fc8f16eff6f05152a5db673d5e990fbed5b399bacaf8907fbda9"},{"bytes":8436,"name":"publication.txt","sha256":"f3d198780b0f9581017ea8880b14298bc9fef430127e04dacf549465b1cbfab7"},{"bytes":2796,"name":"manifest.json","sha256":"5cd8cc348ad2958b6ec022f040e6790d3d0f2450f8561d33d307d330db29dd45"},{"bytes":89,"name":"manifest.sig","sha256":"506c7f0634724be61270d737e3b8c54a03087dd76157918f561a62b67c1b7d54"},{"bytes":227,"name":"manifest.sig.txt","sha256":"88919a50ad260dabc08a7d0eef1998ad943f42e90dc44549651b093115286301"}],"publication_id":"OT-2026-000010321"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010321
OpenTechnical
This publication supersedes OT-2026-000006039. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010321

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f3d198780b0f9581017ea8880b14298bc9fef430127e04dacf549465b1cbfab7

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The foam pads are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0024]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010321, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010321.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010321" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010321" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010321 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010321 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0024] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010321 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010321 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010321", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1206 }, "figures": [], "files": [ { "bytes": 19510, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b19b479f1018270fe6891eb10c39f3b308fcf1d9098c9db0396045eb656026b9" }, { "bytes": 8739, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "65eb55760ec8fc8f16eff6f05152a5db673d5e990fbed5b399bacaf8907fbda9" }, { "bytes": 8436, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f3d198780b0f9581017ea8880b14298bc9fef430127e04dacf549465b1cbfab7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010321/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "contact detector", "blow-off valve", "blow off release", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010321", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006039", "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7701-b490-0035ef07a89c" } 80gEGbGRal2OI2+IpmioZBsnEfaoIFv4D6ApQYKFT+yo3sR8Urn75zw1+Hwpmv3ZxCw/L4Iz7z3G+ZHWUqJzDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 80gEGbGRal2OI2+IpmioZBsnEfaoIFv4D6ApQYKFT+yo3sR8Urn75zw1+Hwpmv3ZxCw/L4Iz7z3G+ZHWUqJzDw== {"files":[{"bytes":18117,"name":"index.html","sha256":"ce6ba1b0fe9513fe58e4b803e419a2703dfba7caf18f282af40bd0ef9d379d72"},{"bytes":7754,"name":"publication.md","sha256":"cd2d1ccbfa9bb883c10e0a940184d4846bc1aa19cfca0256f9fcea555d4c2084"},{"bytes":7440,"name":"publication.txt","sha256":"9aabe62c5a463ca2371dea4237446f51119d1e31ca590d310ceb7b984544a987"},{"bytes":2807,"name":"manifest.json","sha256":"e093b2a9c714b3707210b504aa270470a7ce08307d7674905010ecd6c8838221"},{"bytes":89,"name":"manifest.sig","sha256":"576b7fe68e1bfbd8b4d63417508867b04f062aa89221f4396735a951e55f759e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dc44d08a59b66feaa59c172d6f23d84d53098c442bcb109b431ee17f41460386"}],"publication_id":"OT-2026-000010322"} Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010322
OpenTechnical
This publication supersedes OT-2026-000006040. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010322

Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
9aabe62c5a463ca2371dea4237446f51119d1e31ca590d310ceb7b984544a987

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010322, “Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010322.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010322" title: "Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010322" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010322 Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010322 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010322 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010322 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006041. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010323

Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d16ad7358fc56f375254981376180272495dbbeed3e3c640b899597826962c48

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010323, “Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010323.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010323" title: "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010323" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010323 Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010323 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010323 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010323 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010323", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1048 }, "figures": [], "files": [ { "bytes": 18254, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64eaab5d24ca3fcc42ca5a97b4c622c5f402c15b7cd7e57fdbcb0dd7b047ff61" }, { "bytes": 7726, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d638aa1218ae7a152c3d87849c001ee5cc531e62d598bf433a56ce58350bd7cb" }, { "bytes": 7415, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d16ad7358fc56f375254981376180272495dbbeed3e3c640b899597826962c48" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010323/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010323", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006041", "title": "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7355-b09e-5e4832955599" } MloAOPJkAW9xFiM9X+XI59ibbBujs9wHKY/eA77wawCZLZlj6ZeOFipkKcDH9FRSDiojvbaGhWdZMNggL1gcDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MloAOPJkAW9xFiM9X+XI59ibbBujs9wHKY/eA77wawCZLZlj6ZeOFipkKcDH9FRSDiojvbaGhWdZMNggL1gcDg== {"files":[{"bytes":19295,"name":"index.html","sha256":"e120ca9d00d9141934dd70ad21d2c00377e0a15f6fc1251555eb9e68dad549d1"},{"bytes":8573,"name":"publication.md","sha256":"f63e36bf1cd65ecf901a0435b70c94bdec12264a3deb1021ed7da10f467656b5"},{"bytes":8258,"name":"publication.txt","sha256":"2562b0595900c7b6897ed368e3ffd836fe4b8c5cd6a491ee4262502ca62544e6"},{"bytes":2821,"name":"manifest.json","sha256":"c01da19f810d79979eb64e99055902ea5ee0f818978e4d454a041e4080dfeb3c"},{"bytes":89,"name":"manifest.sig","sha256":"ae5b700e1e06781bfc308f6558512d33d91b735aff466348e2d5aaf756ddc79e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"77a59351679c467dde28404a71556bc1411ef38a50e46ff38ad9345c0a2ec5db"}],"publication_id":"OT-2026-000010324"} Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010324
OpenTechnical
This publication supersedes OT-2026-000006042. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010324

Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2562b0595900c7b6897ed368e3ffd836fe4b8c5cd6a491ee4262502ca62544e6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010324, “Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010324.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010324" title: "Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010324" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010324 Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010324 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010324 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010324 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010324", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1183 }, "figures": [], "files": [ { "bytes": 19295, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e120ca9d00d9141934dd70ad21d2c00377e0a15f6fc1251555eb9e68dad549d1" }, { "bytes": 8573, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f63e36bf1cd65ecf901a0435b70c94bdec12264a3deb1021ed7da10f467656b5" }, { "bytes": 8258, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2562b0595900c7b6897ed368e3ffd836fe4b8c5cd6a491ee4262502ca62544e6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010324/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010324", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006042", "title": "Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-70e9-9c49-b6f3e406ae46" } pM8eVKkYhB8IHLGJWYE2XcatuWFJyRmRRRjzvDMvp6jJ+StdbdV2zwTw8v1uZ9GSEWxiQBOxPwTUFAjuGyc3Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pM8eVKkYhB8IHLGJWYE2XcatuWFJyRmRRRjzvDMvp6jJ+StdbdV2zwTw8v1uZ9GSEWxiQBOxPwTUFAjuGyc3Bw== {"files":[{"bytes":17009,"name":"index.html","sha256":"2cee50a8a02573dc232b1368c9e21e9afc459ccd53225660eee6373d846c4aef"},{"bytes":6793,"name":"publication.md","sha256":"f68f755104475547e69b8ec139ee9b1d48c43a65e519e66a0627d74af29cddb6"},{"bytes":6517,"name":"publication.txt","sha256":"5bdce3c32953350d73ad184b4a4043baa1df8b4e63e37c79bbd65067d273f31b"},{"bytes":2791,"name":"manifest.json","sha256":"05daabde72258334fd668fa65d19b583f10c9e48a086bf81bbfa5dcc2a9e51a4"},{"bytes":89,"name":"manifest.sig","sha256":"65f8f591f3dd81b6dd26b12071249987f8c79fd4c66665e4e45e49470eec3bef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"14f67112a4eae355567ec89926a17c909b6f17b09e8a80e182bf06b89665c2c3"}],"publication_id":"OT-2026-000010325"} Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010325
OpenTechnical
This publication supersedes OT-2026-000006043. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010325

Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5bdce3c32953350d73ad184b4a4043baa1df8b4e63e37c79bbd65067d273f31b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010325, “Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010325.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010325" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010325" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010325 Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010325 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010325 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010325 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006044. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010326

Four pad foam vacuum gripper, four outlet manifold, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
9ed9bca232531db8ab099430350d3ab715817cee760b3cac3f7d85c6911e12e1

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010326, “Four pad foam vacuum gripper, four outlet manifold, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010326.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010326" title: "Four pad foam vacuum gripper, four outlet manifold, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010326" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010326 Four pad foam vacuum gripper, four outlet manifold, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010326 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010326 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010326 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006045. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010327

Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
25bc9050cdba7f7ea90caf2257e2f2fe3d027c14f28f141c60d1455946c3a136

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010327, “Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010327.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010327" title: "Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010327" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010327 Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010327 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010327 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010327 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010327", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 934 }, "figures": [], "files": [ { "bytes": 17240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7d141a3bd15c1332fa1c0962b3a8d069b80ccacb68bee1c9620e36cd17bb657e" }, { "bytes": 6987, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0081e7f80afbb7900c5305202c5fd9a39b90002b387447a11d5e66a67a54795a" }, { "bytes": 6682, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "25bc9050cdba7f7ea90caf2257e2f2fe3d027c14f28f141c60d1455946c3a136" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010327/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010327", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006045", "title": "Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7f1a-bfd1-0547c882773d" } Z4ZP1kfYqg2YlcfrQAFPxzEJFvs6Nsvg8/MofKMP6EzX17u4AbLL+Nauk9BLhfz61B84u+4nGhFY2yS/kDdYCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z4ZP1kfYqg2YlcfrQAFPxzEJFvs6Nsvg8/MofKMP6EzX17u4AbLL+Nauk9BLhfz61B84u+4nGhFY2yS/kDdYCg== {"files":[{"bytes":17449,"name":"index.html","sha256":"a1ee9be24e1d79f79d5ab367bde6fef9b99fc17d08cf6c3d438c4f830c1b00bf"},{"bytes":7224,"name":"publication.md","sha256":"b3fb8b46dc5826c875d2858b54268266b79a3c2a435430758f580f7bd46cc1d5"},{"bytes":6931,"name":"publication.txt","sha256":"c7dfae7bf7b9a734e73814a654fbba882a3d97f9ac79f6d2d6266c098d8c1b5b"},{"bytes":2772,"name":"manifest.json","sha256":"c32e0d6f1dd631c8a10541f278da55e9c16e90b70890190eadb1b60a2ef83970"},{"bytes":89,"name":"manifest.sig","sha256":"e3c516f97266a6a0facacd01076a3e96bdcd0cad043088fa1958be048a0d9f64"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6297bbcc0ab9464d15b0318894ec89e803e5872874898959a58d090ecb625ce3"}],"publication_id":"OT-2026-000010328"} Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010328
OpenTechnical
This publication supersedes OT-2026-000006046. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010328

Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c7dfae7bf7b9a734e73814a654fbba882a3d97f9ac79f6d2d6266c098d8c1b5b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010328, “Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010328.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010328" title: "Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010328" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010328 Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010328 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010328 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010328 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010328", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 983 }, "figures": [], "files": [ { "bytes": 17449, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1ee9be24e1d79f79d5ab367bde6fef9b99fc17d08cf6c3d438c4f830c1b00bf" }, { "bytes": 7224, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b3fb8b46dc5826c875d2858b54268266b79a3c2a435430758f580f7bd46cc1d5" }, { "bytes": 6931, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c7dfae7bf7b9a734e73814a654fbba882a3d97f9ac79f6d2d6266c098d8c1b5b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010328/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010328", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006046", "title": "Foam pad vacuum gripper, four zone face, two stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7a17-9980-6c1d3df935d1" } ewLjQjPrlXUg7rjdXKjfIeGwifCEs4Xb+mnvQ9wyqV09+OakTsDehWw+SxMaRZINXTZD7Wd6GS4gvoBoOQ/zCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ewLjQjPrlXUg7rjdXKjfIeGwifCEs4Xb+mnvQ9wyqV09+OakTsDehWw+SxMaRZINXTZD7Wd6GS4gvoBoOQ/zCg== {"files":[{"bytes":16884,"name":"index.html","sha256":"25bc060e8ace637b5f56f45cc1c4cd0f8a57125a18c011eb0e50764bc11e72c7"},{"bytes":6757,"name":"publication.md","sha256":"004111d0ddfeb708ca7f6d0fa8810a94b35bafe42c1d9d56c7192448552bc6bb"},{"bytes":6472,"name":"publication.txt","sha256":"aefa8e1ee395cd047e106c5fced0f6271643c7381496a4b999c6dda553ef1206"},{"bytes":2766,"name":"manifest.json","sha256":"8e73e38f8ce08992e19c2e51860ffd1c5fb034acf927f7d3cda2d2451e14b578"},{"bytes":89,"name":"manifest.sig","sha256":"cb778d13a1b8b33478da277283fca6e8998bd7285d28918b4630be410333a592"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a0ff8df080ac77f707e9f07995e96fb1a50fe01b88bf7f31e5276857747a13f6"}],"publication_id":"OT-2026-000010329"} Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down - OpenTechnical OT-2026-000010329
OpenTechnical
This publication supersedes OT-2026-000006048. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010329

Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
aefa8e1ee395cd047e106c5fced0f6271643c7381496a4b999c6dda553ef1206

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006048, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010329, “Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010329.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010329" title: "Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010329" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006048, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010329 Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010329 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006048, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010329 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010329 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010329", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 916 }, "figures": [], "files": [ { "bytes": 16884, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "25bc060e8ace637b5f56f45cc1c4cd0f8a57125a18c011eb0e50764bc11e72c7" }, { "bytes": 6757, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "004111d0ddfeb708ca7f6d0fa8810a94b35bafe42c1d9d56c7192448552bc6bb" }, { "bytes": 6472, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "aefa8e1ee395cd047e106c5fced0f6271643c7381496a4b999c6dda553ef1206" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010329/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010329", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006048", "title": "Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee5-7e46-9fe8-e7a7d815e349" } AJG54GPPyYfYGm+UbguY7XfmEfQO8c/NKY78Sa+vglWUhftN7MVIfCmVoEKv+bqu4yTkYgSMaHzE7UnO3gbmAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AJG54GPPyYfYGm+UbguY7XfmEfQO8c/NKY78Sa+vglWUhftN7MVIfCmVoEKv+bqu4yTkYgSMaHzE7UnO3gbmAA== {"files":[{"bytes":17748,"name":"index.html","sha256":"e6b9e70271d5283fff1c83fb07b71c8fc99dc9b732b6f88b02a597a5ab5ff388"},{"bytes":7375,"name":"publication.md","sha256":"725ae52b78417da8a32b42a3b5f6ae466fe1c27c0255d7d9b33754355f97b328"},{"bytes":7081,"name":"publication.txt","sha256":"1613784291a5ec551135a5aa11b0efec4cd03ba3a906575de240b274e5f0b9f6"},{"bytes":2768,"name":"manifest.json","sha256":"2925796402473b7308eb1ae2ba930480dc0c72be6beac5ea11e296b912a08554"},{"bytes":89,"name":"manifest.sig","sha256":"2ad19e72b129b9bcd1cd31c365de4882a59bb7ebc8492d67cdedc01c80cd11d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3c59165c84d6814a0164f49870cd2a7f8356a1e772373b8cbe2ba39d78d0018e"}],"publication_id":"OT-2026-000010330"} Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010330
OpenTechnical
This publication supersedes OT-2026-000006049. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010330

Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1613784291a5ec551135a5aa11b0efec4cd03ba3a906575de240b274e5f0b9f6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010330, “Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010330.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010330" title: "Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010330" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010330 Three cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010330 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010330 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010330 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006050. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010331

Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f5b6c0d2618b1e3b5960cba17af16bdca2b53e5c26ce883024b275fea98ad170

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010331, “Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010331.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010331" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010331" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010331 Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010331 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010331 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010331 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010331", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 877 }, "figures": [], "files": [ { "bytes": 16992, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "505075b033052edd4d5f983b84a81998a93e558f3ebc2e6f703eba6f40a046bc" }, { "bytes": 6679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fc6aa92fd43607453118c0ecbf2216b591825871ffdff053bf5a99fce697b7ab" }, { "bytes": 6377, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f5b6c0d2618b1e3b5960cba17af16bdca2b53e5c26ce883024b275fea98ad170" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010331/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010331", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006050", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee5-7034-8c87-586b7b8d7439" } DHOk9OWaA/fInDYHYZuG8pDAYclo2tkK0lblgR7rhbmWKKSq4iF9tpc8iIuYMrPVR6OVL9RZJ6d8YvLRGcIyAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DHOk9OWaA/fInDYHYZuG8pDAYclo2tkK0lblgR7rhbmWKKSq4iF9tpc8iIuYMrPVR6OVL9RZJ6d8YvLRGcIyAw== {"files":[{"bytes":17395,"name":"index.html","sha256":"58dc5240665ece01e32c113294d02c58a7c2cda9d8bc46e8a3d3a9c9c1f9dd13"},{"bytes":7039,"name":"publication.md","sha256":"39701d0177e4a12077c8f677493e9d87ca45a40aa45da89d75277b835162db1f"},{"bytes":6756,"name":"publication.txt","sha256":"07184f03760a94af91aa18920bd7548bd33ddda65db21398f13168bd88863b93"},{"bytes":2763,"name":"manifest.json","sha256":"0199bee49e6d077030563e4475efb048c41e36e70cff4a464fe26c4cdace81f0"},{"bytes":89,"name":"manifest.sig","sha256":"63c402fcfa3d0c21970096694fd5aa6339e6cb55b4f853dc96be7e35dc4402f4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c32016dc0af43f66facf8f1a279971f6c9087ab03aa265233ba41616aa8e66a8"}],"publication_id":"OT-2026-000010332"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010332
OpenTechnical
This publication supersedes OT-2026-000006051. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010332

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
07184f03760a94af91aa18920bd7548bd33ddda65db21398f13168bd88863b93

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010332, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010332.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010332" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010332" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010332 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010332 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010332 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010332 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010332", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 938 }, "figures": [], "files": [ { "bytes": 17395, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "58dc5240665ece01e32c113294d02c58a7c2cda9d8bc46e8a3d3a9c9c1f9dd13" }, { "bytes": 7039, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "39701d0177e4a12077c8f677493e9d87ca45a40aa45da89d75277b835162db1f" }, { "bytes": 6756, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "07184f03760a94af91aa18920bd7548bd33ddda65db21398f13168bd88863b93" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010332/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010332", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006051", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee5-7f21-92ad-f7bc4094a119" } ZkvYtPgYBptpo1xrl7gtscGYu0TFYQj42IN7/eUoYKbtn4Qc8c6MC8YZuUgSi1oAl2+5PmrCWiE3gHMGDG2UBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZkvYtPgYBptpo1xrl7gtscGYu0TFYQj42IN7/eUoYKbtn4Qc8c6MC8YZuUgSi1oAl2+5PmrCWiE3gHMGDG2UBA== {"files":[{"bytes":17672,"name":"index.html","sha256":"398219eba37dd5103614003694cfe16e190438fd2b5a99b3b9745a7cc5488bef"},{"bytes":7267,"name":"publication.md","sha256":"ee5de611d26454adfede81f48af8083b53f1e1f52782270711c6c7580cf473d6"},{"bytes":6987,"name":"publication.txt","sha256":"8e1f8fa67ad97032629b3e896d9105dc1107e819e4bde5770986f5e30f6ea552"},{"bytes":2808,"name":"manifest.json","sha256":"579fb10136035e226c770280b50da43405090648cf47c358fa8bdc28ea058942"},{"bytes":89,"name":"manifest.sig","sha256":"1f57cb182d4db10b4430b54459e07ccda592294054a54dc4a21fcd3b971b7ba8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ab86c38522d98b4d09e230f29fc33c103b5ecf447105cbec0788855beaf12ca3"}],"publication_id":"OT-2026-000010333"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down - OpenTechnical OT-2026-000010333
OpenTechnical
This publication supersedes OT-2026-000006052. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010333

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
8e1f8fa67ad97032629b3e896d9105dc1107e819e4bde5770986f5e30f6ea552

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010333, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010333.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010333" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010333" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010333 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010333 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010333 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010333 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010333", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 980 }, "figures": [], "files": [ { "bytes": 17672, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "398219eba37dd5103614003694cfe16e190438fd2b5a99b3b9745a7cc5488bef" }, { "bytes": 7267, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ee5de611d26454adfede81f48af8083b53f1e1f52782270711c6c7580cf473d6" }, { "bytes": 6987, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e1f8fa67ad97032629b3e896d9105dc1107e819e4bde5770986f5e30f6ea552" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010333/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010333", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006052", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee5-7462-bbb8-149106247da3" } PnzrGxtGlJrwi3D4d9CMziS8YmsG18BUKcxeIGTnyIChpRi+yMqmlPVPK02JgWYa7IbKG7qzkV9SeMF90w5oCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PnzrGxtGlJrwi3D4d9CMziS8YmsG18BUKcxeIGTnyIChpRi+yMqmlPVPK02JgWYa7IbKG7qzkV9SeMF90w5oCg== {"files":[{"bytes":16823,"name":"index.html","sha256":"4f10f9d53160eddc526c5e3b9fe553cf1a026536bf51232b5e8b565ae6bde45c"},{"bytes":6734,"name":"publication.md","sha256":"0e2bb0502a4c0db467aab85e5a745fa67be7053eb6e158ff30faca20c4ecb767"},{"bytes":6452,"name":"publication.txt","sha256":"d920ca166db6a9e470513486920dfaa9374f0ee42b15222e472a18f47d68dc4a"},{"bytes":2753,"name":"manifest.json","sha256":"87a0f687a0bac48d8e9871253eebf10181b97b7ef0fcdacac04fa00790af2c0b"},{"bytes":89,"name":"manifest.sig","sha256":"994a48f14c8337da7e318b7139d52e26b9f17346e5e16059bb426109a8eeaeae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f928430b2e785efd3b31647768368ed12b7af5698735e9924ffcd435325d5093"}],"publication_id":"OT-2026-000010334"} Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010334
OpenTechnical
This publication supersedes OT-2026-000006053. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010334

Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
d920ca166db6a9e470513486920dfaa9374f0ee42b15222e472a18f47d68dc4a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006896.

Publication information

Citation

OpenTechnical Publication OT-2026-000010334, “Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010334.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010334" title: "Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010334" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" - "release control" --- # Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006896. OPENTECHNICAL PUBLICATION OT-2026-000010334 Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010334 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006896. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010334 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010334 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010334", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 883 }, "figures": [], "files": [ { "bytes": 16823, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4f10f9d53160eddc526c5e3b9fe553cf1a026536bf51232b5e8b565ae6bde45c" }, { "bytes": 6734, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0e2bb0502a4c0db467aab85e5a745fa67be7053eb6e158ff30faca20c4ecb767" }, { "bytes": 6452, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d920ca166db6a9e470513486920dfaa9374f0ee42b15222e472a18f47d68dc4a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010334/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010334", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006053", "title": "Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-735d-9c3b-b3979822e4ad" } Ug+TRq9FEuprSPaDoD+BY3eBPlhMMJN1+KN7MrySJv883VHHeSyHp6GWAIzDQInvpmroQt5LybSPbeMmb/f2AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ug+TRq9FEuprSPaDoD+BY3eBPlhMMJN1+KN7MrySJv883VHHeSyHp6GWAIzDQInvpmroQt5LybSPbeMmb/f2AA== {"files":[{"bytes":15891,"name":"index.html","sha256":"a2917cac0e26c1f2891c12c9c1ddb6810571e81904310ccbc770151d96fe61d9"},{"bytes":5965,"name":"publication.md","sha256":"92ce409071cf2c3d2d4dbf81b2d2cb5dc042b3840bdcdcb13e20d767a2f49312"},{"bytes":5649,"name":"publication.txt","sha256":"d3cc7a7618fb30e78c1308a5090a47bb0801a93be87c918c93a6d68f74329784"},{"bytes":2778,"name":"manifest.json","sha256":"d2786afc54ef189dce4be309759c0e39bcc1e6f6075da5f22d6ff89e70aac378"},{"bytes":89,"name":"manifest.sig","sha256":"01d07c29427aeae19636af3b1adddbc03cd6e54eda50efcdfc3dbff9436d84d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0d0a6efc58f776a1eff0ae0a9ef19a0ddcff58af2c1c0f66104b221f34321836"}],"publication_id":"OT-2026-000010335"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010335
OpenTechnical
This publication supersedes OT-2026-000006054. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010335

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
d3cc7a7618fb30e78c1308a5090a47bb0801a93be87c918c93a6d68f74329784

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0013]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0018]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007429.

Publication information

Citation

OpenTechnical Publication OT-2026-000010335, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010335.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010335" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010335" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007429. OPENTECHNICAL PUBLICATION OT-2026-000010335 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010335 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0013] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007429. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010335 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010335 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006055. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010336

Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b9c46a1878f2ace5a386b028d6a9cdfa7549b085ca6ebfd81e24a78205667057

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006416.

Publication information

Citation

OpenTechnical Publication OT-2026-000010336, “Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010336.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010336" title: "Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010336" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006416. OPENTECHNICAL PUBLICATION OT-2026-000010336 Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010336 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006416. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010336 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010336 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010336", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 922 }, "figures": [], "files": [ { "bytes": 17235, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "409e50d3b51b9889ce5ce3b7dc61e65c67575946b873873fd61ebccd15ae1700" }, { "bytes": 6974, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f02d651d28fd98f14e17f780cf884a5f0946ab6addbe7c71a83e60df9b6af02f" }, { "bytes": 6676, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9c46a1878f2ace5a386b028d6a9cdfa7549b085ca6ebfd81e24a78205667057" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010336/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010336", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006055", "title": "Single cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee5-7a03-8b9d-50219754e992" } 6/WIOwN1aQwNAV9fiZE8KRquMrkUOfIhSdfQo7IWC4bVcyGlfZmVhMnITqD4uUGz2JDxiae+rwowsfffXeMxCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6/WIOwN1aQwNAV9fiZE8KRquMrkUOfIhSdfQo7IWC4bVcyGlfZmVhMnITqD4uUGz2JDxiae+rwowsfffXeMxCA== {"files":[{"bytes":17338,"name":"index.html","sha256":"f2591c298a582e352341fcebb38e52c587d9f1c99fcdfca8b73b581335bc0eb2"},{"bytes":7054,"name":"publication.md","sha256":"74a141e2a77d3db7017e8b4e10b438ba7f2942a334baf9d5cb505a161c346759"},{"bytes":6759,"name":"publication.txt","sha256":"8db4ca6acdcc7f5d8f042b45779dfcba3bd484f24b0b91f4a2bb72ba62a7d0d8"},{"bytes":2795,"name":"manifest.json","sha256":"497d8fa6206e2ce6c1755bbc6fd7915713c6c61238360e3cee567a662d9f609a"},{"bytes":89,"name":"manifest.sig","sha256":"766348d155a64f0c4d11291d6f2766e233b0c466f0d8ea99737810400bdc099f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"31c2a0ca36c3c3ce0d1a631e99e1a6be5cfbc38bf53d0763c908050703504548"}],"publication_id":"OT-2026-000010337"} Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010337
OpenTechnical
This publication supersedes OT-2026-000006056. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010337

Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
8db4ca6acdcc7f5d8f042b45779dfcba3bd484f24b0b91f4a2bb72ba62a7d0d8

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0017]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0023]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010337, “Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010337.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010337" title: "Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010337" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010337 Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010337 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0017] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010337 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010337 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010337", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 951 }, "figures": [], "files": [ { "bytes": 17338, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f2591c298a582e352341fcebb38e52c587d9f1c99fcdfca8b73b581335bc0eb2" }, { "bytes": 7054, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "74a141e2a77d3db7017e8b4e10b438ba7f2942a334baf9d5cb505a161c346759" }, { "bytes": 6759, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8db4ca6acdcc7f5d8f042b45779dfcba3bd484f24b0b91f4a2bb72ba62a7d0d8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010337/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "zone branch", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010337", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006056", "title": "Four cup vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee6-71ce-a222-d332abcec97f" } o+8SPLO60cwFPOTFpuGJ0a+5euwpXyCfDgkPKOwPYFR1ZPJvudLELn6ellLWxqymzKQEsOv71/efitSspT/SAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o+8SPLO60cwFPOTFpuGJ0a+5euwpXyCfDgkPKOwPYFR1ZPJvudLELn6ellLWxqymzKQEsOv71/efitSspT/SAg== {"files":[{"bytes":14679,"name":"index.html","sha256":"ad0f1ea2f014e80fc12a6217b141e1a429f6fe51352f6ba643b6a544b9786dbe"},{"bytes":4932,"name":"publication.md","sha256":"65e828413c5b22db6607bb4211d2e557c4c3df8c9f769e4b8acb089210875aac"},{"bytes":4835,"name":"publication.txt","sha256":"0c0aaeb8dfb593b657fe753e110feb687109edb3ab6537c6be70ef3868c5435f"},{"bytes":2531,"name":"manifest.json","sha256":"85f528b47ec0415398bd3d02547365a06d173808b18c2f0326dda71a00144204"},{"bytes":89,"name":"manifest.sig","sha256":"4964e84ef85e08f7755783fb721af0dac2d323d4875f24e87f32792d65dd7ce8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4cd1a3179283494f19f691ef7ba8cc830dd53029bede12281fe92d70bf687aaf"}],"publication_id":"OT-2026-000010338"} Electromagnet gripper, on a tool changer - OpenTechnical OT-2026-000010338
OpenTechnical
This publication supersedes OT-2026-000006057. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010338

Electromagnet gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
0c0aaeb8dfb593b657fe753e110feb687109edb3ab6537c6be70ef3868c5435f

Abstract

A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]The magnet assembly is carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The coil of the magnet assembly is supplied from the electrical supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller.

[0011]

  • When the magnet assembly reaches the gripping position, the coil is energised by the cell controller.

[0012]

  • While the coil is in the energised state, the workpiece is held by the magnet assembly.

[0013]

  • After the workpiece has reached the set-down position, the coil is shut down by the cell controller.

[0014]The cell controller reads the contact detector (on the frame) and commands the magnet assembly; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected).

[0016]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000006057, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006323.

Publication information

Citation

OpenTechnical Publication OT-2026-000010338, “Electromagnet gripper, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010338.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010338" title: "Electromagnet gripper, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010338" categories: - "robotics-automation/end-effectors/magnetic-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "magnetic gripper" - "tool-change interface" - "magnet assembly" - "contact detector" - "contact sensing" - "electric actuation" - "magnetic gripping" - "tool changing" --- # Electromagnet gripper, on a tool changer ## Abstract A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The magnet assembly is carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The coil of the magnet assembly is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. - While the coil is in the energised state, the workpiece is held by the magnet assembly. - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0014] The cell controller reads the contact detector (on the frame) and commands the magnet assembly; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000006057, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006323. OPENTECHNICAL PUBLICATION OT-2026-000010338 Electromagnet gripper, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010338 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The magnet assembly is carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The coil of the magnet assembly is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. [0011] - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. [0012] - While the coil is in the energised state, the workpiece is held by the magnet assembly. [0013] - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0014] The cell controller reads the contact detector (on the frame) and commands the magnet assembly; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000006057, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006323. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010338 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010338 { "abstract": "A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. 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OpenTechnical
This publication supersedes OT-2026-000006058. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010339

Three bellows cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6cb178c9094f91919cae1aa3bd2edfc91582b408b72547ecdb8ce5fbe4868773

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006058, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010339, “Three bellows cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010339.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010339" title: "Three bellows cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010339" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006058, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010339 Three bellows cup vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010339 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006058, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010339 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010339 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006059. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010340

Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
810808835a768af6c47fe339fe920b55bf5d1d7ef708cd96dc196804c8c0fcbb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010340, “Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010340.

To cite specific content, add the paragraph or figure numbers.

Terms

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--- publication_id: "OT-2026-000010340" title: "Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010340" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010340 Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010340 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010340 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010340 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010340", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1115 }, "figures": [], "files": [ { "bytes": 18664, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a412d05d352756b6962ea1c7d8e9c6789e5c9e98ad2e027d36012a851aefd472" }, { "bytes": 8113, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b66097fd554534f33de39448601964d0ab691bfaf17ba457509dee285d954ac6" }, { "bytes": 7811, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "810808835a768af6c47fe339fe920b55bf5d1d7ef708cd96dc196804c8c0fcbb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010340/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010340", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006059", "title": "Foam pad vacuum gripper, four zone face, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7fe1-8446-d874645bfb86" } omtT9MAczj0Eq7MDxzb3I/LxMSQuePvyXZcdWiBw2+3lk62p7eGmnUgued0Sk7FGdDVzHasSTnMwMOJGBihpDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: omtT9MAczj0Eq7MDxzb3I/LxMSQuePvyXZcdWiBw2+3lk62p7eGmnUgued0Sk7FGdDVzHasSTnMwMOJGBihpDQ== {"files":[{"bytes":17804,"name":"index.html","sha256":"7983a950d33a725ca264760f4d3170bf5d196c3167e978abcbed4c92cf9bd10c"},{"bytes":7306,"name":"publication.md","sha256":"5e5f1323bedc7db78bcda30a971681c29227818f9db634c85705ae97337592e4"},{"bytes":7015,"name":"publication.txt","sha256":"f89b9c5bd6872eca2a3ae788bc5d37149a275a3d6dce6d28a2f8d2b935e6db0b"},{"bytes":2784,"name":"manifest.json","sha256":"3d6b321d3d062acb4cfa49a770cb30828a447c04710c07f09b8a429562703960"},{"bytes":89,"name":"manifest.sig","sha256":"1e576f4b935e874695eec9be970fe534bbf614644c6e09eff322347e5cfbddf7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41b02b4731c9badc6d95c2662b7c7ec700791a002c8a9dc52240bff3f9bde206"}],"publication_id":"OT-2026-000010341"} Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010341
OpenTechnical
This publication supersedes OT-2026-000006060. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010341

Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
f89b9c5bd6872eca2a3ae788bc5d37149a275a3d6dce6d28a2f8d2b935e6db0b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010341, “Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010341.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010341" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010341" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010341 Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010341 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010341 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010341 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010341", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 979 }, "figures": [], "files": [ { "bytes": 17804, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7983a950d33a725ca264760f4d3170bf5d196c3167e978abcbed4c92cf9bd10c" }, { "bytes": 7306, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5e5f1323bedc7db78bcda30a971681c29227818f9db634c85705ae97337592e4" }, { "bytes": 7015, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f89b9c5bd6872eca2a3ae788bc5d37149a275a3d6dce6d28a2f8d2b935e6db0b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010341/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010341", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006060", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-76f3-aa7a-69ce52bea729" } PKeiK0X09rH9YFVo718Vz9Pp4tTFDo+67sNQd05xL3IN36QnTrvZP8ClxUAbC6//qIPgqOPWA0LlIQi3a48GBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PKeiK0X09rH9YFVo718Vz9Pp4tTFDo+67sNQd05xL3IN36QnTrvZP8ClxUAbC6//qIPgqOPWA0LlIQi3a48GBg== {"files":[{"bytes":17353,"name":"index.html","sha256":"f51c313c253860019acc3f981e5f41db864020f4d5e139053a6faa8a572863e1"},{"bytes":7096,"name":"publication.md","sha256":"33d9c7d3358b0d424dead58e7a2781ddeb15b43b6b7585ff8b40a78c28267d04"},{"bytes":6826,"name":"publication.txt","sha256":"0c5e94aa00a6f48b4c944cd5d60afe6cbe1cb915b2ac54db508c97347241d0f4"},{"bytes":2715,"name":"manifest.json","sha256":"44c02d2685833f9df497286da5373c2d9c40b775d4b94203d57dc2c62b175d4d"},{"bytes":89,"name":"manifest.sig","sha256":"a7e8f4f995c62a8c2ecf9bd1404bc8baf88f42b3e1c785094d33854aa75f2717"},{"bytes":227,"name":"manifest.sig.txt","sha256":"815c84c810b783c59af74fb14cdb38a9a0ea60f56c9c8c688b862c848915e0cc"}],"publication_id":"OT-2026-000010342"} Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010342
OpenTechnical
This publication supersedes OT-2026-000006061. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010342

Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
0c5e94aa00a6f48b4c944cd5d60afe6cbe1cb915b2ac54db508c97347241d0f4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010342, “Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010342.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010342" title: "Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010342" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010342 Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010342 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010342 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010342 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010342", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 966 }, "figures": [], "files": [ { "bytes": 17353, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f51c313c253860019acc3f981e5f41db864020f4d5e139053a6faa8a572863e1" }, { "bytes": 7096, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "33d9c7d3358b0d424dead58e7a2781ddeb15b43b6b7585ff8b40a78c28267d04" }, { "bytes": 6826, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0c5e94aa00a6f48b4c944cd5d60afe6cbe1cb915b2ac54db508c97347241d0f4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010342/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010342", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006061", "title": "Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7fc5-9282-2a1fcf300a62" } LikixB2Tmi9ZPEsR4sdAOh33gf9VxngKJ1jvl/8+GARnkdYGsFaXV96wsGztAk+3LbjegVLiybmYavhVgL/pCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LikixB2Tmi9ZPEsR4sdAOh33gf9VxngKJ1jvl/8+GARnkdYGsFaXV96wsGztAk+3LbjegVLiybmYavhVgL/pCg== {"files":[{"bytes":17352,"name":"index.html","sha256":"9daa1de34aa0e910f56553c95f0bd482190961786f1a90f858d2d20c7b5c08fb"},{"bytes":7111,"name":"publication.md","sha256":"b04f01dfa83d5c5049e38325ab2246a9f020ea35fea291a1a64a501ed7b61e9d"},{"bytes":6809,"name":"publication.txt","sha256":"609092a0e1a0e67e5a0aa60d9b2ab20ea2f99d1807a96ad0b51a062b5b2a8629"},{"bytes":2801,"name":"manifest.json","sha256":"804d3509507c481a173fb45852eeb28c0b43db836a5c08940a6b32099efb04fe"},{"bytes":89,"name":"manifest.sig","sha256":"85302b1bd96545faae51ff78fd04a670b772e3e46b4de088a51d98c6b202fc0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"01bc1f47be89a982c573f13931b72be1265ba01d845d83112279efffe381e2bf"}],"publication_id":"OT-2026-000010343"} Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010343
OpenTechnical
This publication supersedes OT-2026-000006062. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010343

Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
609092a0e1a0e67e5a0aa60d9b2ab20ea2f99d1807a96ad0b51a062b5b2a8629

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010343, “Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010343.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010343" title: "Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010343" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010343 Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010343 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010343 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010343 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010343", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 947 }, "figures": [], "files": [ { "bytes": 17352, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9daa1de34aa0e910f56553c95f0bd482190961786f1a90f858d2d20c7b5c08fb" }, { "bytes": 7111, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b04f01dfa83d5c5049e38325ab2246a9f020ea35fea291a1a64a501ed7b61e9d" }, { "bytes": 6809, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "609092a0e1a0e67e5a0aa60d9b2ab20ea2f99d1807a96ad0b51a062b5b2a8629" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010343/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010343", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006062", "title": "Four cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7f80-8dc0-e65747b95170" } 5iAKGlLVH9Hmz/k43toiqGmRexGIHCsxy5aEw5xRSAybpm9PqLkWX7XBFFbHYGq8waHfdeQa/HilLr1Eh/dEAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5iAKGlLVH9Hmz/k43toiqGmRexGIHCsxy5aEw5xRSAybpm9PqLkWX7XBFFbHYGq8waHfdeQa/HilLr1Eh/dEAQ== {"files":[{"bytes":16807,"name":"index.html","sha256":"6f26521104e2ca8fc5e99fa34bacbf937ad103899b7fdda4532ecb1bb9ebd6a5"},{"bytes":6644,"name":"publication.md","sha256":"717adf930b09c350dda4c93764e3ebf8b92b5e90670b0d2bcf3092de02e3231e"},{"bytes":6360,"name":"publication.txt","sha256":"4e17460d9c04f7e07a597a01b67c80639ccd045a5fe4703234d04c452da9364b"},{"bytes":2783,"name":"manifest.json","sha256":"fe75bf9da9edc0fa26fed8991ae9ca4b222ce43af87a807eb8231c7fdd69d9ca"},{"bytes":89,"name":"manifest.sig","sha256":"0773fdb0cb4d39c4606a1101ed86936ba07c37eb379d29ea02e31c7d362e9e0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bf3ebca02b8768d6b2f30106e8557a8aeda074e4913820b0e8b63a1621a13b55"}],"publication_id":"OT-2026-000010344"} Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010344
OpenTechnical
This publication supersedes OT-2026-000006063. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010344

Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4e17460d9c04f7e07a597a01b67c80639ccd045a5fe4703234d04c452da9364b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010344, “Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010344.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010344" title: "Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010344" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010344 Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010344 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010344 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010344 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006064. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010345

Foam pad vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
79df4937ea1d502385573c862c9414ee96a8e415db9eee66889eeb67b4f25820

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010345, “Foam pad vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010345.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010345" title: "Foam pad vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010345" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010345 Foam pad vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010345 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010345 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010345 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006065. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010346

Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
b50b66559dc7145f90965dce5b2904e65b279b5f0249934a9692ca167fd8483a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone.

Publication information

Citation

OpenTechnical Publication OT-2026-000010346, “Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010346.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010346" title: "Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010346" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. OPENTECHNICAL PUBLICATION OT-2026-000010346 Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010346 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010346 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010346 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010346", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1023 }, "figures": [], "files": [ { "bytes": 18088, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0033232c39917116bd369e9d969c74ed66006c47c24229e115d4b7827ad7a79f" }, { "bytes": 7587, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "85c1eda6739df7c50bc58f262a55627c20bc456de06aae6d25f768057f1809bd" }, { "bytes": 7276, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b50b66559dc7145f90965dce5b2904e65b279b5f0249934a9692ca167fd8483a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010346/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010346", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006065", "title": "Three bellows cup vacuum gripper, three zone face, six outlet manifold, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee6-764d-8ffd-475b4c8675d4" } o/8WPOldHOKfNifNy6682PHobbYKjsLQgE8j5/aVtd2/buSfL2cJCA+ZXIyK/Q/UYfI0wiLEFpxVNwRALeLEDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o/8WPOldHOKfNifNy6682PHobbYKjsLQgE8j5/aVtd2/buSfL2cJCA+ZXIyK/Q/UYfI0wiLEFpxVNwRALeLEDw== {"files":[{"bytes":17899,"name":"index.html","sha256":"5eee2748827db130ec21fe371b3ce18982e94f779002d2a50708978f13fc1de8"},{"bytes":7525,"name":"publication.md","sha256":"f270801ea26651c87314ab2911004cf002cc84e3acde885c52c2b61d2d1743b1"},{"bytes":7214,"name":"publication.txt","sha256":"986c343150f25e329e68dea33d991d6759adeff715430069558ed57b843da96b"},{"bytes":2829,"name":"manifest.json","sha256":"7380fd6fed7e4a7751613b6f6f1753baa3de9303841e04a403ab1acecf6aae67"},{"bytes":89,"name":"manifest.sig","sha256":"2f7d185a0d60a78af33128d5bd15a421cf698f1cea026a64fafbdf13712e454a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e39816b6daa314d93c6dfe7bd9c3644f6ffc5a37c405d0760560464124b9865e"}],"publication_id":"OT-2026-000010347"} Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010347
OpenTechnical
This publication supersedes OT-2026-000006066. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010347

Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
986c343150f25e329e68dea33d991d6759adeff715430069558ed57b843da96b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010347, “Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010347.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010347" title: "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010347" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "pressure sensing" --- # Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010347 Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010347 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010347 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010347 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010347", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 998 }, "figures": [], "files": [ { "bytes": 17899, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5eee2748827db130ec21fe371b3ce18982e94f779002d2a50708978f13fc1de8" }, { "bytes": 7525, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f270801ea26651c87314ab2911004cf002cc84e3acde885c52c2b61d2d1743b1" }, { "bytes": 7214, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "986c343150f25e329e68dea33d991d6759adeff715430069558ed57b843da96b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010347/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "pressure sensor", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010347", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006066", "title": "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7c68-91a6-f0ef4dc859fa" } 3MsLZLGTLiKnECJe3gUkqko5j3yHdMoNOWpHLlStSkrRvQR5eD/A11E83eC8u97f6ayUjMH4YC+hD3DmbFE4Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3MsLZLGTLiKnECJe3gUkqko5j3yHdMoNOWpHLlStSkrRvQR5eD/A11E83eC8u97f6ayUjMH4YC+hD3DmbFE4Cg== {"files":[{"bytes":17205,"name":"index.html","sha256":"9c509574335f934e1cb2deef83e1ce8ca8ef6a3a437b197fc97d818706c03436"},{"bytes":6964,"name":"publication.md","sha256":"bbce600ab7e37ed30914502a2f177b6363aa19541576125291cc6e44d4224d8b"},{"bytes":6645,"name":"publication.txt","sha256":"c9e21ede18391c1017563d7f037bc204bf874efdfe411d30e7101a3a67c17c9b"},{"bytes":2809,"name":"manifest.json","sha256":"4d9658ac98fd781d506b7bb8878407c9053660ea36f8962b2848932e9aeda6d0"},{"bytes":89,"name":"manifest.sig","sha256":"dc719faeae84bf86a6c7ba6cae0096a8e99d51f276bd810ff8919b5cff84eac8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"85cc37b26b8ffc8c9d41c7e62fb86a6664a6d0fb304b2598731daad7a7e20ce1"}],"publication_id":"OT-2026-000010348"} Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010348
OpenTechnical
This publication supersedes OT-2026-000006067. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010348

Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c9e21ede18391c1017563d7f037bc204bf874efdfe411d30e7101a3a67c17c9b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010348, “Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010348.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010348" title: "Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010348" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010348 Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010348 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010348 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010348 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010348", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 920 }, "figures": [], "files": [ { "bytes": 17205, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c509574335f934e1cb2deef83e1ce8ca8ef6a3a437b197fc97d818706c03436" }, { "bytes": 6964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bbce600ab7e37ed30914502a2f177b6363aa19541576125291cc6e44d4224d8b" }, { "bytes": 6645, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c9e21ede18391c1017563d7f037bc204bf874efdfe411d30e7101a3a67c17c9b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010348/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010348", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006067", "title": "Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-73b4-93dd-64e0422cefad" } wknIzKa5sxJVRdeEI0cDdIog4bmJVkcwiTJEPHLQkCW4DmtWWZwxqzUcbN6IepEU/bXc/qqXk6UKQw6fzKGEAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wknIzKa5sxJVRdeEI0cDdIog4bmJVkcwiTJEPHLQkCW4DmtWWZwxqzUcbN6IepEU/bXc/qqXk6UKQw6fzKGEAw== {"files":[{"bytes":18529,"name":"index.html","sha256":"229b123906aaecb15b954388db4f3669f7e132126232950ca445a422d5d5b431"},{"bytes":7944,"name":"publication.md","sha256":"9b64b40b516aecd1ac52d57e001eeacd9240a45bd0b0c7baa64f8c31ca4d2da5"},{"bytes":7633,"name":"publication.txt","sha256":"653a071b53820a6ac0bed50b0762bc0327891fe93de1da45aa6ef0d344c369b1"},{"bytes":2802,"name":"manifest.json","sha256":"ae7e38d9d1ac4572706d4f4fcbea80b7d4eb3431c83fa255e6e9e9504f112342"},{"bytes":89,"name":"manifest.sig","sha256":"c43455799bf1251f21567132b32235e4acb801d42490d954fd481ad1976c7cff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e838d63a4381322727f2043e46683c441b048575d30f17bc58837aed1b5b644"}],"publication_id":"OT-2026-000010349"} Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010349
OpenTechnical
This publication supersedes OT-2026-000006068. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010349

Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
653a071b53820a6ac0bed50b0762bc0327891fe93de1da45aa6ef0d344c369b1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007138.

Publication information

Citation

OpenTechnical Publication OT-2026-000010349, “Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010349.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010349" title: "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010349" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" --- # Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007138. OPENTECHNICAL PUBLICATION OT-2026-000010349 Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010349 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007138. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010349 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010349 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010349", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1069 }, "figures": [], "files": [ { "bytes": 18529, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "229b123906aaecb15b954388db4f3669f7e132126232950ca445a422d5d5b431" }, { "bytes": 7944, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9b64b40b516aecd1ac52d57e001eeacd9240a45bd0b0c7baa64f8c31ca4d2da5" }, { "bytes": 7633, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "653a071b53820a6ac0bed50b0762bc0327891fe93de1da45aa6ef0d344c369b1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010349/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "vent valve", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010349", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006068", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-73de-8820-6fa9d5b21e0e" } L1XM7/ccaToaYzGg14z37kHVytnq46Rwk9sOwMJeNXq6EkqptxQ7S014w8DCfFa+jJFk+LE0RK9/lUIAME+GBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L1XM7/ccaToaYzGg14z37kHVytnq46Rwk9sOwMJeNXq6EkqptxQ7S014w8DCfFa+jJFk+LE0RK9/lUIAME+GBw== {"files":[{"bytes":17248,"name":"index.html","sha256":"ad849ee1ed894c2f6fbfeb60fcba68ca5a2175d1f4f96dd4d4a047ce2db4c96e"},{"bytes":7083,"name":"publication.md","sha256":"85259830efc81576ab8468aa4a12b279997714876de946556d116d8f47443ee0"},{"bytes":6774,"name":"publication.txt","sha256":"606c89995c033c58301bd936120c0017fe6af35079d83144b07fa06698eb6e11"},{"bytes":2846,"name":"manifest.json","sha256":"6204d99c06baa08a6fdd5087560ccbeca6c78f9cde49f30cc86ca3620bf6a38d"},{"bytes":89,"name":"manifest.sig","sha256":"40cbb854ceabe35e8b66ac63e37a34dd8eca76773077a9754bd0512bc2d0e38f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"372afc4b1d6c22146c1e116949425e30e1bafcc5d1e77c7d1fd836e0cbad2e52"}],"publication_id":"OT-2026-000010350"} Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010350
OpenTechnical
This publication supersedes OT-2026-000006069. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010350

Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
606c89995c033c58301bd936120c0017fe6af35079d83144b07fa06698eb6e11

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006069, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010350, “Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010350.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010350" title: "Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010350" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006069, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010350 Single bellows cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010350 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006069, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010350 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010350 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006070. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010351

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
cdd63732bbcf896a4c04b9968d11378d610cc8ebf6b4e9f3aa117bb1868dc18d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010351, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010351.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010351" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010351" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010351 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010351 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010351 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010351 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006071. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010352

Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
5089eec5b1d7509ce6db57488083cb05a87279048a0094e6eb2dc0cce61ff728

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006959.

Publication information

Citation

OpenTechnical Publication OT-2026-000010352, “Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010352.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010352" title: "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010352" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006959. OPENTECHNICAL PUBLICATION OT-2026-000010352 Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010352 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006959. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010352 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010352 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010352", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 904 }, "figures": [], "files": [ { "bytes": 16874, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bc6c17de2381ba79c70b675b44984cbc35a832285e71110d4a6352c83b66c609" }, { "bytes": 6686, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "92f27c0b9f52962058d52bb1290babcab83e443e41042a12a1cd29ea23526304" }, { "bytes": 6423, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5089eec5b1d7509ce6db57488083cb05a87279048a0094e6eb2dc0cce61ff728" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010352/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010352", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006071", "title": "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7af9-b7cf-e98d993d1cec" } TOF+maLfUyHigtM/V1QRPeUmQc7H0VP83ik9+QO2+d4SHV56T0dENT/8pLf1+af5VZ1v88bbQJBvfY4ECqmeCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TOF+maLfUyHigtM/V1QRPeUmQc7H0VP83ik9+QO2+d4SHV56T0dENT/8pLf1+af5VZ1v88bbQJBvfY4ECqmeCA== {"files":[{"bytes":18847,"name":"index.html","sha256":"36c2c59a709148f1eee518703b37be6b80f803aeae1c3d921fa92762f20b02af"},{"bytes":8326,"name":"publication.md","sha256":"39a92233427482f1c6b1ca7fee19a96df9f9e41d572cae0e5f5f2604d3190711"},{"bytes":8023,"name":"publication.txt","sha256":"73b978b1182fef8f532b3af1c4e11531bba08234a72aac9e564142826cd510c9"},{"bytes":2813,"name":"manifest.json","sha256":"c430d8eae5a4f60828fc424c9b43ab04ba368087def89861ab74dbf180ac113c"},{"bytes":89,"name":"manifest.sig","sha256":"4df73b62975553ac8669fa26ddb56f8f06dab4d62b722600e64f6a40f47fcfac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3391cca446c7ff8c5ab9c10e920c7ac4c6c912b7d53891d61fd1d2233011fff4"}],"publication_id":"OT-2026-000010353"} Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010353
OpenTechnical
This publication supersedes OT-2026-000006072. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010353

Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
73b978b1182fef8f532b3af1c4e11531bba08234a72aac9e564142826cd510c9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006072, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010353, “Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010353.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010353" title: "Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010353" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006072, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010353 Foam pad vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010353 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006072, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010353 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010353 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006073. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010354

Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
b201e6403e85e9dc114f7c47b7772bcbe07ded12c9e1483dc9524997b1ebf260

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010354, “Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010354.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010354" title: "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010354" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010354 Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010354 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010354 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010354 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010354", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 922 }, "figures": [], "files": [ { "bytes": 17235, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "30ec6ce31239f7c2fbd1bcb4fea282d7df59c68ccd104861ce546ef4b42de908" }, { "bytes": 6947, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "89f04d021660cc513efac017cb93424585d8ffc249a872501f3e8e0f00f1a164" }, { "bytes": 6632, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b201e6403e85e9dc114f7c47b7772bcbe07ded12c9e1483dc9524997b1ebf260" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010354/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010354", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006073", "title": "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee6-76b4-8bd6-14f12411d482" } VWzyjVJok+Wi68WbIzfsthMeRuTry9AT3EreoEefOKOi0dDGkO34PaW5U8spaKjXwPtIEKNbvBjpGeDlp7Z1DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VWzyjVJok+Wi68WbIzfsthMeRuTry9AT3EreoEefOKOi0dDGkO34PaW5U8spaKjXwPtIEKNbvBjpGeDlp7Z1DA== {"files":[{"bytes":16210,"name":"index.html","sha256":"099b87734ad5cfc12c3c0284ed48122c791e7c97dc50571912ac6c7bf8d95927"},{"bytes":6142,"name":"publication.md","sha256":"f31e5c99a93a1cdfdc1038b656cea584b5b799e36dbc9780fd05d805f7c7b192"},{"bytes":5870,"name":"publication.txt","sha256":"e8813ada3ea184409ef64b0223ee3dbc63a526f9ed42c8e9b761e39d10a63bcd"},{"bytes":2765,"name":"manifest.json","sha256":"8acefa1cd10c6ad223bef1173db0214afd8c578109e4076a6e554c5bcd123df7"},{"bytes":89,"name":"manifest.sig","sha256":"3be196cdf3df88b928fa0cd2b5ee684d9b6bc71f8f69253f1f97c17d89b4816f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9e89cbb85cee63832866508498ac5c79b1b0d573b2aa0ac7917763bd035cec6c"}],"publication_id":"OT-2026-000010355"} Single bellows cup vacuum gripper, three stage ejector, vented before set-down - OpenTechnical OT-2026-000010355
OpenTechnical
This publication supersedes OT-2026-000006074. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010355

Single bellows cup vacuum gripper, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e8813ada3ea184409ef64b0223ee3dbc63a526f9ed42c8e9b761e39d10a63bcd

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010355, “Single bellows cup vacuum gripper, three stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010355.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010355" title: "Single bellows cup vacuum gripper, three stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010355" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "release control" --- # Single bellows cup vacuum gripper, three stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010355 Single bellows cup vacuum gripper, three stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010355 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010355 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010355 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006075. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010356

Three pad foam vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d7ba27ae6d01f5aef6cdc2170b52ab90fd1268c873413fc0db39d3f39113f9b2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010356, “Three pad foam vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010356.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010356" title: "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010356" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three pad foam vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010356 Three pad foam vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010356 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010356 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010356 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006076. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010357

Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b7c8cb3df309227dc62a9825f834fda9b5cf8f7a6b0e4eb9fe0435b36ededfd5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010357, “Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010357.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010357" title: "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010357" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010357 Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010357 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010357 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010357 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010357", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 923 }, "figures": [], "files": [ { "bytes": 17246, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc8a5eba31e35ed7d8c11cdc812307082cc95b366c45c7b7df70909c10fcdad0" }, { "bytes": 6935, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c647e2caef7f6647c7bbfea69f8942ecdaf778ffc4d533e734d73a35ab6af1f" }, { "bytes": 6649, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b7c8cb3df309227dc62a9825f834fda9b5cf8f7a6b0e4eb9fe0435b36ededfd5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010357/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010357", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006076", "title": "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7f53-b1c6-9349d7c474ec" } HFVJIrU4R+7p42v46Tk3UbV5gbriqyMjgv4xMLPxmF6zU8PAhvD+Dnn5+vITo7oi+wPFZrggr9RB+ldNjatGAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HFVJIrU4R+7p42v46Tk3UbV5gbriqyMjgv4xMLPxmF6zU8PAhvD+Dnn5+vITo7oi+wPFZrggr9RB+ldNjatGAw== {"files":[{"bytes":17379,"name":"index.html","sha256":"5e585b5c001b22ed22d591024418612d5c4ac2d60aa1c271c8bacb9c56441014"},{"bytes":7222,"name":"publication.md","sha256":"8d48f186f684dd130f7b83fe3d008be9d7fedb2a7a2efdd60714cfb96d92f564"},{"bytes":6898,"name":"publication.txt","sha256":"28b5fe3fd633a5c33518c884252eddffd2adea30d0f0c36974cbe765cf23dbd3"},{"bytes":2849,"name":"manifest.json","sha256":"85a127dc95789be39dc6c062f3ed3cdfe15e7e584e5b57489dca082371577a80"},{"bytes":89,"name":"manifest.sig","sha256":"d23c3c3b868b894327f8d0415bde0e7ca047483543e54ccec39158c4af3dc1c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"77995d6ab49fd2ec8efbf1e23dc40ad1ec76b22dde791cb13d03cbe42aa16641"}],"publication_id":"OT-2026-000010358"} Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010358
OpenTechnical
This publication supersedes OT-2026-000006079. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010358

Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
28b5fe3fd633a5c33518c884252eddffd2adea30d0f0c36974cbe765cf23dbd3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010358, “Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010358.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010358" title: "Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010358" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010358 Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010358 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010358 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010358 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010358", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 964 }, "figures": [], "files": [ { "bytes": 17379, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5e585b5c001b22ed22d591024418612d5c4ac2d60aa1c271c8bacb9c56441014" }, { "bytes": 7222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d48f186f684dd130f7b83fe3d008be9d7fedb2a7a2efdd60714cfb96d92f564" }, { "bytes": 6898, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28b5fe3fd633a5c33518c884252eddffd2adea30d0f0c36974cbe765cf23dbd3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010358/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010358", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006079", "title": "Three cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7e7e-b25b-6b98d56e7ded" } SS3L4LiUVWD5M/F5o2nNQGZbJu0LOiQfsDgah1h87L4S6Syzp8sKLtQ7p6A9YgOssE8BEg1WftwSC7GyFqlEAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SS3L4LiUVWD5M/F5o2nNQGZbJu0LOiQfsDgah1h87L4S6Syzp8sKLtQ7p6A9YgOssE8BEg1WftwSC7GyFqlEAA== {"files":[{"bytes":16510,"name":"index.html","sha256":"ed13573c8b4488a0bcc26d1a468175dc91ff4b3d670b2f926a7f29d1e7fb420e"},{"bytes":6349,"name":"publication.md","sha256":"21605a77a9bac702e45789e6a004753c99eb15f075b8be79a81f179a1a8cbb9f"},{"bytes":6064,"name":"publication.txt","sha256":"30706d15b31e1a56c8b78ad80567583ca84a5e5a5f5ea5b828770ff9973c881f"},{"bytes":2794,"name":"manifest.json","sha256":"8d11112b532c2ad08d7981f8191c865a1875207ccb01ec04d0dcab5931d1b88b"},{"bytes":89,"name":"manifest.sig","sha256":"c5cbddae751bf9b9fe50013e4ff61c716e9a6c4ec1df8b965ae8045fa933b460"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a7c1bec4869c3bd8fcafd130426b3bdf4076a38d1386528392638bab4b480917"}],"publication_id":"OT-2026-000010359"} Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down - OpenTechnical OT-2026-000010359
OpenTechnical
This publication supersedes OT-2026-000006080. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010359

Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
30706d15b31e1a56c8b78ad80567583ca84a5e5a5f5ea5b828770ff9973c881f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0016]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010359, “Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010359.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010359" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010359" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010359 Single bellows cup vacuum gripper, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010359 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0016] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010359 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010359 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006081. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010360

Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
438c7b9d062def9d8ec156e85e27bf845e96e13462fa7c1500092269c30f8431

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006380.

Publication information

Citation

OpenTechnical Publication OT-2026-000010360, “Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010360.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010360" title: "Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010360" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006380. OPENTECHNICAL PUBLICATION OT-2026-000010360 Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010360 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006380. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010360 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010360 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006082. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010361

Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d5b08095083051c505de795f72931c144b3e156effaf72fff9508ef6482e60cb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010361, “Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010361.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010361" title: "Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010361" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010361 Three bellows cup vacuum gripper, three zone face, three outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010361 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010361 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010361 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006084. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010362

Two finger pneumatic gripper, stripped after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing
Document SHA-256
02ab86c90f90b40853747fc596d36e5c5292e431b789da7e8da98896bbaa83ee

Abstract

A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone.

[0006]The gripper fingers are carried on the tool side of the mounting flange.

[0007]The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers.

[0008]The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The pneumatic finger actuator is fed from the compressed air supply of the cell.

[0011]The separating element is driven from the compressed air supply of the cell.

[0012]The separating element is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0014]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator.

[0015]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0016]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator.

[0017]

  • After the gripper fingers have been opened, the workpiece is released by the separating element.

[0018]The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down).

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000010362, “Two finger pneumatic gripper, stripped after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010362.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010362" title: "Two finger pneumatic gripper, stripped after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010362" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "contact detector" - "separating element" - "compressed air supply" - "contact sensing" - "mechanical gripping" - "release control" --- # Two finger pneumatic gripper, stripped after set-down ## Abstract A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] **One separating element.** The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The gripper fingers are carried on the tool side of the mounting flange. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0008] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0011] The separating element is driven from the compressed air supply of the cell. [0012] The separating element is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. - After the gripper fingers have been opened, the workpiece is released by the separating element. [0018] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000010362 Two finger pneumatic gripper, stripped after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010362 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The gripper fingers are carried on the tool side of the mounting flange. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0008] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0011] The separating element is driven from the compressed air supply of the cell. [0012] The separating element is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0014] - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. [0015] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0016] - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0017] - After the gripper fingers have been opened, the workpiece is released by the separating element. [0018] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010362 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010362 { "abstract": "A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010362", "categories": [ "robotics-automation/end-effectors/mechanical-grippers", "sensors-controls-machine-vision/position-and-presence-sensing" ], "extent": { "figures": 0, "paragraphs": 21, "words": 662 }, "figures": [], "files": [ { "bytes": 15170, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8aa03ee9645679455d158c712628fa96618032ad2b670fdfc45641c8e3955e0e" }, { "bytes": 5274, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56ba162b01568212b2a6e1ff083ba6c7d8f1f34a6707ce493f203ed5ee5bbae1" }, { "bytes": 5196, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "02ab86c90f90b40853747fc596d36e5c5292e431b789da7e8da98896bbaa83ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010362/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "mechanical gripper", "mounting flange", "gripper finger", "contact detector", "separating element", "compressed air supply", "contact sensing", "mechanical gripping", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010362", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006084", "title": "Two finger pneumatic gripper, stripped after set-down", "uuid": "01a0ae6c-0ee6-7314-a7aa-7e89bca47dd8" } 6Buw9nHDnwqlvJdKjklfgca1Leqn7oWi5gjxIjnRgNmbCtdU6vxp5awcQKX4EC/FPOQNeoEQFUlz7tY80oecCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Buw9nHDnwqlvJdKjklfgca1Leqn7oWi5gjxIjnRgNmbCtdU6vxp5awcQKX4EC/FPOQNeoEQFUlz7tY80oecCg== {"files":[{"bytes":15824,"name":"index.html","sha256":"aa1b009bf7367047e2fed7b1f048c870d7d04e7620296ccd7b279aeb72519ab7"},{"bytes":5816,"name":"publication.md","sha256":"a8ba88df48e9bd9baef8b87dc943b6a8d3582b279cc5686dd9cf31050625bc07"},{"bytes":5581,"name":"publication.txt","sha256":"fb87482ef63d5c72b72d8139470434f7d972ad70f95212c1a48fc196fc8e8b68"},{"bytes":2646,"name":"manifest.json","sha256":"3485ef3da8f62952b0d2a0b6c4dca294c60ec21b3a82dfc39230f45579a90491"},{"bytes":89,"name":"manifest.sig","sha256":"0a820f68752c55fa7ff548717bd8d4dd7ccb739a3175a8364521ddd5f6253c10"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7029cba0db97af582ace8bc41945bbf69618e3fdc68ac95b2353986024a5ebde"}],"publication_id":"OT-2026-000010363"} Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010363
OpenTechnical
This publication supersedes OT-2026-000006086. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010363

Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
fb87482ef63d5c72b72d8139470434f7d972ad70f95212c1a48fc196fc8e8b68

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006086, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010363, “Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010363.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010363" title: "Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010363" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006086, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010363 Foam pad vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010363 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006086, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010363 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010363 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006087. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010364

Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
587ec9b07d0a38d870e09d9569937b1cb3dbf5788c1623b0154274c5f32877e0

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0014]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0015]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010364, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010364.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010364" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010364" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "plant vacuum supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010364 Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010364 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0014] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0015] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010364 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010364 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010364", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 867 }, "figures": [], "files": [ { "bytes": 16795, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ddd508d1c99c759352a3d05eec170f9480949be0d8d3275e4913806847b81d4a" }, { "bytes": 6666, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2157535656a46034c7ca3dfdd3d962e4d8fa1308400aa5a6b3477c6a6386e03e" }, { "bytes": 6362, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "587ec9b07d0a38d870e09d9569937b1cb3dbf5788c1623b0154274c5f32877e0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010364/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "drop release", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010364", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006087", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7443-831f-8285b0f39cf4" } ALlij4vkAFn2C3v7My2ttEpnkI9p7MgNVLq7frr8clkkTrYR9dU7/sYehYNiiLkSG+mdix/eH5eyKiOgxMM1AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ALlij4vkAFn2C3v7My2ttEpnkI9p7MgNVLq7frr8clkkTrYR9dU7/sYehYNiiLkSG+mdix/eH5eyKiOgxMM1AQ== {"files":[{"bytes":14916,"name":"index.html","sha256":"66e613ede496e26d5ece142a811d94c4d8d27fd13a64de14c7820ac49d66ac4d"},{"bytes":5039,"name":"publication.md","sha256":"1a2d5edf65ffbbc601b9239d6500550f9242e958b4bfdd27f32ec9808a6eea46"},{"bytes":4817,"name":"publication.txt","sha256":"600e9b2f302724e917203c48872e151c1c2bb16645f901b2d19b12f308ad0c46"},{"bytes":2638,"name":"manifest.json","sha256":"9e73a4eb258a5d5fd779213d0939b6aa346069b83ced1507b0b227855abc7cb5"},{"bytes":89,"name":"manifest.sig","sha256":"19518a13b1ad7977dedac9bff8831039ffad1de39413d8af44d476a5fcdc04af"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7721086d905aa1649e99f3d9cd7f4e7b86f48d7223ee4158c8c6762c7cd23f8f"}],"publication_id":"OT-2026-000010365"} Single cup vacuum gripper, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010365
OpenTechnical
This publication supersedes OT-2026-000006088. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010365

Single cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
600e9b2f302724e917203c48872e151c1c2bb16645f901b2d19b12f308ad0c46

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0018]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0019]This publication supersedes OT-2026-000006088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006306.

Publication information

Citation

OpenTechnical Publication OT-2026-000010365, “Single cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010365.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010365" title: "Single cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010365" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0019] This publication supersedes OT-2026-000006088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006306. OPENTECHNICAL PUBLICATION OT-2026-000010365 Single cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010365 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0019] This publication supersedes OT-2026-000006088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006306. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010365 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010365 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010365", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 19, "words": 632 }, "figures": [], "files": [ { "bytes": 14916, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "66e613ede496e26d5ece142a811d94c4d8d27fd13a64de14c7820ac49d66ac4d" }, { "bytes": 5039, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1a2d5edf65ffbbc601b9239d6500550f9242e958b4bfdd27f32ec9808a6eea46" }, { "bytes": 4817, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "600e9b2f302724e917203c48872e151c1c2bb16645f901b2d19b12f308ad0c46" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010365/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010365", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006088", "title": "Single cup vacuum gripper, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7777-980a-41a8110c2014" } Ta3WfgJ+U1X/4in7kOyH+YoampTi1o2/MHgTLJjsXDJslW4LK8c0gvrYD+X94/y8GZPF2hvk1gFGPteBxz7dCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ta3WfgJ+U1X/4in7kOyH+YoampTi1o2/MHgTLJjsXDJslW4LK8c0gvrYD+X94/y8GZPF2hvk1gFGPteBxz7dCQ== {"files":[{"bytes":16091,"name":"index.html","sha256":"06d5add299f43adafe7d87bd20951149c1c9e716bb7c8ea1af60caf0069d7b89"},{"bytes":6052,"name":"publication.md","sha256":"dc062867d6ccb97e301aa77a1adba6291af06906926f86ade9c1bf118927b754"},{"bytes":5723,"name":"publication.txt","sha256":"0df110da87d3891e5e024d85bb432b3ffa143b7c630defb83944ad78d56b886e"},{"bytes":2798,"name":"manifest.json","sha256":"0c111d5f68e6c0c1ecae6b8e75b300866cafa093b0f95020a5bf31fdff607915"},{"bytes":89,"name":"manifest.sig","sha256":"977ebc053d52efbd588cb7ac3af7a7d61cb3d6eb3a00cc950deff603cf4ff37b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7dad34c2396c9073acdf87a99b22f7d701b132f2a2ce4369726f60c2297a6537"}],"publication_id":"OT-2026-000010366"} Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000010366
OpenTechnical
This publication supersedes OT-2026-000006090. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010366

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0df110da87d3891e5e024d85bb432b3ffa143b7c630defb83944ad78d56b886e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010366, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010366.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010366" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010366" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010366 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010366 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010366 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010366 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006091. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010367

Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c6ed7c7a6c0af8bca7468cb3632be23faf223768a6156a3b66e8befdd39d5a9f

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010367, “Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010367.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010367" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010367" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010367 Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010367 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010367 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010367 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010367", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 934 }, "figures": [], "files": [ { "bytes": 17239, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b8b8b68dca4edab321f33b19d168f9e00f3b970d3daf5ac5829ba9fee48309b8" }, { "bytes": 6968, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "de518c0df43d7a3b660315f33c38073d3e1e582312ff0a859758dc30181d3823" }, { "bytes": 6671, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c6ed7c7a6c0af8bca7468cb3632be23faf223768a6156a3b66e8befdd39d5a9f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010367/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010367", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006091", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee6-7526-bdec-95537d2167fd" } 7WgX+XP2d6jCOUwPF5tlK1RNVqxo5k+hN6U4eNf1K6XeMmTGd3nbpWgUbZgTtRl11sNmxfiabutjSpfgeNXCDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7WgX+XP2d6jCOUwPF5tlK1RNVqxo5k+hN6U4eNf1K6XeMmTGd3nbpWgUbZgTtRl11sNmxfiabutjSpfgeNXCDQ== {"files":[{"bytes":17605,"name":"index.html","sha256":"a1c9e9be01566294c2d4c9faa591d6ca7e28abd5ce2014d33cb3bc758811b256"},{"bytes":7266,"name":"publication.md","sha256":"d0d5fb6b9cff7443b4415a548972690ae6b659902e06be298fb02fc8d04796d7"},{"bytes":6985,"name":"publication.txt","sha256":"6ebde9de8c16a3539415b90c9a0d41674e547351f3f8849ff6e2caf701a2fcdd"},{"bytes":2741,"name":"manifest.json","sha256":"b33a956ac34f20f5dea574333e87f2e34844d835131f63abb89e75ec753c502e"},{"bytes":89,"name":"manifest.sig","sha256":"6fcb13c6b64666c528bedaaef4d2cf0ca99419cf5452ac6b19dbd02ee6f9d0e7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e22b10c877ba0240f416cfc43e282844669c019c316b18dda2e79266ac0d67ee"}],"publication_id":"OT-2026-000010368"} Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010368
OpenTechnical
This publication supersedes OT-2026-000006092. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010368

Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6ebde9de8c16a3539415b90c9a0d41674e547351f3f8849ff6e2caf701a2fcdd

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010368, “Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010368.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010368" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010368" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010368 Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010368 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010368 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010368 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010368", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 972 }, "figures": [], "files": [ { "bytes": 17605, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1c9e9be01566294c2d4c9faa591d6ca7e28abd5ce2014d33cb3bc758811b256" }, { "bytes": 7266, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d0d5fb6b9cff7443b4415a548972690ae6b659902e06be298fb02fc8d04796d7" }, { "bytes": 6985, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6ebde9de8c16a3539415b90c9a0d41674e547351f3f8849ff6e2caf701a2fcdd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010368/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010368", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006092", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7d72-b73d-0bcb13a8bd5d" } cieB4dqLUbLTpQYZ9eqa9k3JBnyqPDntn7/duqoPh2gkJDNgdy+hXtfRzIURFXykuplWkFegPD0fBKFdhH6dBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cieB4dqLUbLTpQYZ9eqa9k3JBnyqPDntn7/duqoPh2gkJDNgdy+hXtfRzIURFXykuplWkFegPD0fBKFdhH6dBg== {"files":[{"bytes":17923,"name":"index.html","sha256":"b2d609e65892aaf6420236dbec2562224e0ce444981d84ca8111bce56b2ff6a5"},{"bytes":7443,"name":"publication.md","sha256":"8075b92ea01ecb9769f9a992bf5fefb12671fa201f959720bad3280c4e53adc9"},{"bytes":7130,"name":"publication.txt","sha256":"3b7ca9377c35186d991e723477406b7ccb8b77ada67ff52c934a2fceff69e5b2"},{"bytes":2772,"name":"manifest.json","sha256":"b77019e6c9b5757f27c119cbc810168fc77cea2febec80fb0cff773a607e3765"},{"bytes":89,"name":"manifest.sig","sha256":"42ea0d14137fb94a3b99a57cb4d823cb92af0a03316ff74d834f49080d2d3c4b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4952a9124fc8a53bb5b97713ebf0a96b546f5d023bc9588e7754a83ac9ff86d5"}],"publication_id":"OT-2026-000010369"} Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010369
OpenTechnical
This publication supersedes OT-2026-000006093. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010369

Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
3b7ca9377c35186d991e723477406b7ccb8b77ada67ff52c934a2fceff69e5b2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010369, “Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010369.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010369" title: "Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010369" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010369 Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010369 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010369 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010369 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010369", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17923, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b2d609e65892aaf6420236dbec2562224e0ce444981d84ca8111bce56b2ff6a5" }, { "bytes": 7443, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8075b92ea01ecb9769f9a992bf5fefb12671fa201f959720bad3280c4e53adc9" }, { "bytes": 7130, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3b7ca9377c35186d991e723477406b7ccb8b77ada67ff52c934a2fceff69e5b2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010369/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010369", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006093", "title": "Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-75fd-b95b-6e6f8348ca60" } JZEpY8oE4lnAWrtvG8SVTisFutnYlAMGI2oItGoyCRkK4xsA3Yl/jyARfRpbhFfKgLGfhKDAFRr4ozd/0eOCAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JZEpY8oE4lnAWrtvG8SVTisFutnYlAMGI2oItGoyCRkK4xsA3Yl/jyARfRpbhFfKgLGfhKDAFRr4ozd/0eOCAw== {"files":[{"bytes":16708,"name":"index.html","sha256":"0bf56ae42381d110b46fe76f019397995976f74e34943b53ae29339710257348"},{"bytes":6603,"name":"publication.md","sha256":"889714869a62ac285dc82af6c5bf07dc0f65d743e69babdb507a7f0977b8542d"},{"bytes":6336,"name":"publication.txt","sha256":"630c763e6589297ec78a0b975ef99c09237014c66a42327cad2d98b0732c3596"},{"bytes":2749,"name":"manifest.json","sha256":"5f46dfcc751f77dd6c58856c46124e9c9be21968de49488e9a3afe20bc0486cc"},{"bytes":89,"name":"manifest.sig","sha256":"95fd6c06ede5d7787acc739f05ea0e3792e9b65f726c9bb0abe9d3ffd00a7720"},{"bytes":227,"name":"manifest.sig.txt","sha256":"95258d02fe652a6f141426397d1581980d435e07e45f2d805bfa6d308d175fbc"}],"publication_id":"OT-2026-000010370"} Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010370
OpenTechnical
This publication supersedes OT-2026-000006094. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010370

Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
630c763e6589297ec78a0b975ef99c09237014c66a42327cad2d98b0732c3596

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010370, “Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010370.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010370" title: "Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010370" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010370 Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010370 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010370 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010370 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010370", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 885 }, "figures": [], "files": [ { "bytes": 16708, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0bf56ae42381d110b46fe76f019397995976f74e34943b53ae29339710257348" }, { "bytes": 6603, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "889714869a62ac285dc82af6c5bf07dc0f65d743e69babdb507a7f0977b8542d" }, { "bytes": 6336, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "630c763e6589297ec78a0b975ef99c09237014c66a42327cad2d98b0732c3596" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010370/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "vent valve", "drop release", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010370", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006094", "title": "Foam pad vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7e2a-8558-aae5b637428a" } XC0Wi+RI9rbwykZmAQbo4Z3NnrjMNNSGt8qgLjNpZIclbqh5DHc9BNol78lah/cMwZXx54UsWcX98zXerfvrAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XC0Wi+RI9rbwykZmAQbo4Z3NnrjMNNSGt8qgLjNpZIclbqh5DHc9BNol78lah/cMwZXx54UsWcX98zXerfvrAQ== {"files":[{"bytes":17428,"name":"index.html","sha256":"6c7ce75dde7a37fece73971d61cd139a9530c6712d032415c03b7ff231bf569a"},{"bytes":7172,"name":"publication.md","sha256":"dcc420c9ca0d6039c2b4bd012939d9462e2723fc08c136f4dd1e44434f942678"},{"bytes":6900,"name":"publication.txt","sha256":"d89aa93be26edcb2caeeaa3341b73ec1cf600f91b09622935aba148251c508ca"},{"bytes":2734,"name":"manifest.json","sha256":"9ca3e8764070b6f193671928dd181c38ca8a3d6ebce2b2e183c23def5742cf3b"},{"bytes":89,"name":"manifest.sig","sha256":"49c2610b30e17f0c1777ccb97610665ba282e6e58d1e2be0ecccda15181c3565"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6b1c09b91eb545e7f38549d41ac33ecb32e47f6a42eb655e6d3313fa094ae4e"}],"publication_id":"OT-2026-000010371"} Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010371
OpenTechnical
This publication supersedes OT-2026-000006095. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010371

Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d89aa93be26edcb2caeeaa3341b73ec1cf600f91b09622935aba148251c508ca

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010371, “Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010371.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010371" title: "Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010371" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010371 Two cup vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010371 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010371 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010371 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006096. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010372

Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f86b37d6dd1a7ff1e1af17380ad0578b8ede28c28df38cbb7bc082c1d6f6416b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010372, “Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010372.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010372" title: "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010372" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010372 Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010372 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010372 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010372 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006097. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010373

Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
072af4c01d50c94ed6384d59567966cb52d22fa6c1f264961ef53f3d5c8518d2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006097, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone.

Publication information

Citation

OpenTechnical Publication OT-2026-000010373, “Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010373.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010373" title: "Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010373" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006097, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. OPENTECHNICAL PUBLICATION OT-2026-000010373 Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010373 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006097, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010373 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010373 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010373", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1065 }, "figures": [], "files": [ { "bytes": 18292, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3bedf41809b8c3dbab33f89a64bf1aaf8f86497ae675efd6ef2f0c277b5a9bd0" }, { "bytes": 7790, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8b5ce787013fe96563178550aaa79a60860c1902e0496164834bf80d2ecbd935" }, { "bytes": 7494, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "072af4c01d50c94ed6384d59567966cb52d22fa6c1f264961ef53f3d5c8518d2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010373/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010373", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006097", "title": "Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee6-751f-8b8c-360acde6b1af" } Gqr0FfPqVvhPHi2qDs0AYD4WS8fgcgKMKRiNFEojioBOZTCNq9jGYYGSrkBhujV4ixmLce7o2pnjfrpuzwhsBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gqr0FfPqVvhPHi2qDs0AYD4WS8fgcgKMKRiNFEojioBOZTCNq9jGYYGSrkBhujV4ixmLce7o2pnjfrpuzwhsBw== {"files":[{"bytes":18370,"name":"index.html","sha256":"37355c296e4805d3e73e618f6eb30f98583e6b5d3df265f7ff4db86bce204b5a"},{"bytes":7926,"name":"publication.md","sha256":"0b56975692bce2df7208d48bad33d703162e997b61d78f7ec8e3e2727dedbf83"},{"bytes":7629,"name":"publication.txt","sha256":"38696bddad744465da0fe6d236c83b7beeaca49dedafbde06373b4b792508461"},{"bytes":2807,"name":"manifest.json","sha256":"b1375e9dc4f47f86d910291096227181032c36dad2eb86ee59b2a30800360519"},{"bytes":89,"name":"manifest.sig","sha256":"55240f3f925891675b21fbac77bc9885782066a6fa465eeb3c71f226fcdb587f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"23fed37ffee3e03741d154cce7a2680c9d78302c30b33edb321298660f60b4f7"}],"publication_id":"OT-2026-000010374"} Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010374
OpenTechnical
This publication supersedes OT-2026-000006098. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010374

Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
38696bddad744465da0fe6d236c83b7beeaca49dedafbde06373b4b792508461

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010374, “Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010374.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010374" title: "Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010374" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010374 Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010374 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010374 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010374 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010374", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1096 }, "figures": [], "files": [ { "bytes": 18370, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "37355c296e4805d3e73e618f6eb30f98583e6b5d3df265f7ff4db86bce204b5a" }, { "bytes": 7926, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0b56975692bce2df7208d48bad33d703162e997b61d78f7ec8e3e2727dedbf83" }, { "bytes": 7629, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "38696bddad744465da0fe6d236c83b7beeaca49dedafbde06373b4b792508461" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010374/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010374", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006098", "title": "Foam pad vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-71b0-9af3-73753e2d6cf8" } MxKwtI2iTgnj1B9jiyFR5pmyRXU/LAL/JudIGvpdLEqi6+VrKBPJbe61TLBZvhz1I1EVS17C/K/+LddvvDHYCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MxKwtI2iTgnj1B9jiyFR5pmyRXU/LAL/JudIGvpdLEqi6+VrKBPJbe61TLBZvhz1I1EVS17C/K/+LddvvDHYCA== {"files":[{"bytes":16109,"name":"index.html","sha256":"9be6fb3cb4e5a53428c7e66ad717f314b14930d801fbdc78307e186720f60c73"},{"bytes":6139,"name":"publication.md","sha256":"c2aa81bf42700629e058aaf5f57f0d7b0c8b1e4d2cb561d25004af2da5bc0ea5"},{"bytes":5830,"name":"publication.txt","sha256":"29ea5429358b817e87b77551ad4c0390ef96b993c039148bc6f9f37e614cc82f"},{"bytes":2759,"name":"manifest.json","sha256":"e23ea989f26f87880b4142600b1c4261c5c7153489b8b54f0cada8062499d696"},{"bytes":89,"name":"manifest.sig","sha256":"26e0a5d5954cd557f65373a9fc78844e9c26b96cee0157e0095bcf977af64535"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f67d4ac5b135019ef80760f1aae7831f133feadb81edc9b25e842347b963d384"}],"publication_id":"OT-2026-000010375"} Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010375
OpenTechnical
This publication supersedes OT-2026-000006099. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010375

Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
29ea5429358b817e87b77551ad4c0390ef96b993c039148bc6f9f37e614cc82f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0013]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0018]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010375, “Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010375.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010375" title: "Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010375" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0018] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010375 Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010375 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0013] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0018] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010375 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010375 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010375", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 798 }, "figures": [], "files": [ { "bytes": 16109, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9be6fb3cb4e5a53428c7e66ad717f314b14930d801fbdc78307e186720f60c73" }, { "bytes": 6139, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c2aa81bf42700629e058aaf5f57f0d7b0c8b1e4d2cb561d25004af2da5bc0ea5" }, { "bytes": 5830, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "29ea5429358b817e87b77551ad4c0390ef96b993c039148bc6f9f37e614cc82f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010375/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010375", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006099", "title": "Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-78af-8878-c32e20b88322" } m9BuTFyamoTB+gTPOx8s6+u1LvNaJgZyz2uWY+Ocm+Qzg8Ra+q6QQGzyvDAcnCMuAiB3Qi81J9V+Zx4HldL3AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: m9BuTFyamoTB+gTPOx8s6+u1LvNaJgZyz2uWY+Ocm+Qzg8Ra+q6QQGzyvDAcnCMuAiB3Qi81J9V+Zx4HldL3AQ== {"files":[{"bytes":17420,"name":"index.html","sha256":"3b7e17290ac2bf22cc6125d192781e766c3e615b3f99c2c6e3f4da14381f4a53"},{"bytes":7101,"name":"publication.md","sha256":"9be509d209e135909f203bcdad9910abc7416d7351ef2bf89aaa4fc595063248"},{"bytes":6816,"name":"publication.txt","sha256":"996c65632258ea8922942b43a75f2f9a595f986be28e39566504f33d75a36047"},{"bytes":2798,"name":"manifest.json","sha256":"fb97aff9dcd3fdb8e13c436cb23ae17ee9b99decdb2aea088a68a31ac54f5177"},{"bytes":89,"name":"manifest.sig","sha256":"f8b36e1a46ae2ebab541ab9f55041547dd5120b2365c9e6735aea0e19dde0aae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41ab8ad3ef0f53f5c886c9725efae8e6e707703ff9f97f9829e8f7ddaf454644"}],"publication_id":"OT-2026-000010376"} Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010376
OpenTechnical
This publication supersedes OT-2026-000006100. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010376

Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
996c65632258ea8922942b43a75f2f9a595f986be28e39566504f33d75a36047

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010376, “Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010376.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010376" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010376" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010376 Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010376 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010376 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010376 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010376", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 943 }, "figures": [], "files": [ { "bytes": 17420, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3b7e17290ac2bf22cc6125d192781e766c3e615b3f99c2c6e3f4da14381f4a53" }, { "bytes": 7101, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9be509d209e135909f203bcdad9910abc7416d7351ef2bf89aaa4fc595063248" }, { "bytes": 6816, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "996c65632258ea8922942b43a75f2f9a595f986be28e39566504f33d75a36047" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010376/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010376", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006100", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7961-9d1a-d5faa4e23c02" } hKtIHWqpqBWSep1GZ7LaATL8OROby+vHAS8un1ShANSzGGBBLju+wkRGtsDodVO0nZZ8z2BVqp//4Cz2pyfaBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hKtIHWqpqBWSep1GZ7LaATL8OROby+vHAS8un1ShANSzGGBBLju+wkRGtsDodVO0nZZ8z2BVqp//4Cz2pyfaBQ== {"files":[{"bytes":17231,"name":"index.html","sha256":"7bd5765b0436bf245dbee83a0433a737a14bea5f7c237bfd303bd2360482b2a0"},{"bytes":6946,"name":"publication.md","sha256":"3ac9ae1924d2912549d3c63d7587d8c80d7b3f25e8b672af5aaf52e47fabdc52"},{"bytes":6663,"name":"publication.txt","sha256":"4a5515a4aaa975cb2beedaec368a17324797f53c3999d81d2b2a8da441bb154a"},{"bytes":2756,"name":"manifest.json","sha256":"fab2232d57eba238a55b76b4e521b569744ef193df6ca6850293ea7403a789a4"},{"bytes":89,"name":"manifest.sig","sha256":"b5186ca5e97579a4d4f4ae51451833c226a2eb6f7def11ab2a4d3a7a73ca2e9c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f77479c48cb0b4676b50118c883a018aca157f867a926d82c3a3db4dac87fdf9"}],"publication_id":"OT-2026-000010377"} Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010377
OpenTechnical
This publication supersedes OT-2026-000006101. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010377

Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
4a5515a4aaa975cb2beedaec368a17324797f53c3999d81d2b2a8da441bb154a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010377, “Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010377.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010377" title: "Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010377" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010377 Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010377 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010377 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010377 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006102. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010378

Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
75e87606a618a5d75ff94afad80482beadef6dcaacee7f0b8b0f74dac40cfd74

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010378, “Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010378.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010378" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010378" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010378 Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010378 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010378 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010378 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010378", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 827 }, "figures": [], "files": [ { "bytes": 16412, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0efed1791bde6668aec1cb0ad07d3e9ac3b08e28e6e9f32c71e445738edd7d8f" }, { "bytes": 6271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a1e57b338a8e6fda737063e34859f2cc9c23236aa198b79cc170ad0149d0a567" }, { "bytes": 5970, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "75e87606a618a5d75ff94afad80482beadef6dcaacee7f0b8b0f74dac40cfd74" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010378/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010378", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006102", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee6-7d72-9f66-652c401d0efb" } xXqZ0v52bFzcKMyeYEWVKT/94Xzw4rwowP1cieh8UcVqN6N/YYWCiBoB22DJLUQYmqjMcWPzcVs6oF3uecSXCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xXqZ0v52bFzcKMyeYEWVKT/94Xzw4rwowP1cieh8UcVqN6N/YYWCiBoB22DJLUQYmqjMcWPzcVs6oF3uecSXCg== {"files":[{"bytes":18764,"name":"index.html","sha256":"901c8efb685e350889753908d400d88bc539839fd4d737058a73e5dc35323b5d"},{"bytes":8099,"name":"publication.md","sha256":"60562f3f5fcc94ae14dccf2a6cdf4533eace0a03ed6bbbbdd25efb542b4b83a0"},{"bytes":7773,"name":"publication.txt","sha256":"8e0b4a6f3083a904b0ecc18b8e202b38534e12a91ed71f3c7ea9a3167b14189f"},{"bytes":2827,"name":"manifest.json","sha256":"22ed343a97c24fd190b1039374c917df51f4fb98f74a22ae03e5f2f2ba7eb0ac"},{"bytes":89,"name":"manifest.sig","sha256":"d9a70fa31c252b749b97660e2801d3881dcc2df1b4d8f64003adc4e000e177ef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c795494fbef0f803927d9eed6556528722104e1038891c5dcf44bd3d809a4437"}],"publication_id":"OT-2026-000010379"} Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010379
OpenTechnical
This publication supersedes OT-2026-000006103. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010379

Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8e0b4a6f3083a904b0ecc18b8e202b38534e12a91ed71f3c7ea9a3167b14189f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010379, “Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010379.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010379" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010379" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010379 Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010379 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010379 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010379 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010379", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18764, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "901c8efb685e350889753908d400d88bc539839fd4d737058a73e5dc35323b5d" }, { "bytes": 8099, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "60562f3f5fcc94ae14dccf2a6cdf4533eace0a03ed6bbbbdd25efb542b4b83a0" }, { "bytes": 7773, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e0b4a6f3083a904b0ecc18b8e202b38534e12a91ed71f3c7ea9a3167b14189f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010379/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010379", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006103", "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7efd-b2dd-a78875a9dab7" } 2iLPKpzbbz5qZbdSfiEzVhamW3hg6vU+mmxj5EFZelQxg/tHaURLtk01cBN4JWxSd067QM4SLt0nSCHMr0wrAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2iLPKpzbbz5qZbdSfiEzVhamW3hg6vU+mmxj5EFZelQxg/tHaURLtk01cBN4JWxSd067QM4SLt0nSCHMr0wrAg== {"files":[{"bytes":17501,"name":"index.html","sha256":"2408270dcc0bf9694c82d6792faac5c8c3e4905d8230060a4ac0a44675925e5f"},{"bytes":7145,"name":"publication.md","sha256":"dd3afa6900aa9541253b712557a123841bc1e9839d6a220fe375e0ce97f5f545"},{"bytes":6844,"name":"publication.txt","sha256":"a532509f9a0e30da53962ca2ac103ab5cdbc51106a295754895cc1fcccfe88c3"},{"bytes":2826,"name":"manifest.json","sha256":"61209ef9a76de8035e53bcee4b3dfc570b29f0dcf87df00b80e7fb7a15aefbbe"},{"bytes":89,"name":"manifest.sig","sha256":"b695ad8a5101d66d27e2ed617cca55691eaaa275c835d27d9b1ed82d69f57bd4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"74b366739d858672d0421bb538b7491abfb78f8ed5ecbe4dfcd5a98efdacf8d2"}],"publication_id":"OT-2026-000010380"} Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010380
OpenTechnical
This publication supersedes OT-2026-000006104. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010380

Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
a532509f9a0e30da53962ca2ac103ab5cdbc51106a295754895cc1fcccfe88c3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010380, “Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010380.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010380" title: "Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010380" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010380 Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010380 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010380 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010380 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one isolation valve, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010380", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 948 }, "figures": [], "files": [ { "bytes": 17501, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2408270dcc0bf9694c82d6792faac5c8c3e4905d8230060a4ac0a44675925e5f" }, { "bytes": 7145, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd3afa6900aa9541253b712557a123841bc1e9839d6a220fe375e0ce97f5f545" }, { "bytes": 6844, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a532509f9a0e30da53962ca2ac103ab5cdbc51106a295754895cc1fcccfe88c3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010380/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "zone branch", "contact detector", "vent valve", "common isolation", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010380", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006104", "title": "Four bellows cup vacuum gripper, four zone face, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee6-7f7c-bffb-1d7b8b54a738" } 1fkc3gvS2kf3BuGzj/XMFtyLxe+WJBDXDTo67acohf0cQzLNxDDDI5SW7EPrgMSxqL11Ikebx+hP89sEcG4TAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1fkc3gvS2kf3BuGzj/XMFtyLxe+WJBDXDTo67acohf0cQzLNxDDDI5SW7EPrgMSxqL11Ikebx+hP89sEcG4TAA== {"files":[{"bytes":19283,"name":"index.html","sha256":"1dab34cb95973fd20b51c98e9d46a61710d7f3449e78919b04f0845da8a31f0b"},{"bytes":8628,"name":"publication.md","sha256":"d88002fac12c46fe6b7282b1403fcfea7ca60df5ae63b571ecea89ed0efd4a71"},{"bytes":8301,"name":"publication.txt","sha256":"f4dc1a778a5d1a5bf4186536ab3dbdb8054a5e0b026eb6f124054e20574b1dd6"},{"bytes":2843,"name":"manifest.json","sha256":"bccd45c25a2be16fa9dfb976c4d4179c233980208a4f1b396c53e80f2160f421"},{"bytes":89,"name":"manifest.sig","sha256":"0bcc399d0f645811731b97f14125679f9b5b4cd0551c2f363293b459ec5bf5eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"129716bed63a07305cd7fddac55698a763f1f269ea107bed697db38d914d3697"}],"publication_id":"OT-2026-000010381"} Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010381
OpenTechnical
This publication supersedes OT-2026-000006105. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010381

Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f4dc1a778a5d1a5bf4186536ab3dbdb8054a5e0b026eb6f124054e20574b1dd6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010381, “Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010381.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010381" title: "Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010381" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010381 Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010381 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010381 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010381 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010381", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1179 }, "figures": [], "files": [ { "bytes": 19283, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1dab34cb95973fd20b51c98e9d46a61710d7f3449e78919b04f0845da8a31f0b" }, { "bytes": 8628, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d88002fac12c46fe6b7282b1403fcfea7ca60df5ae63b571ecea89ed0efd4a71" }, { "bytes": 8301, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f4dc1a778a5d1a5bf4186536ab3dbdb8054a5e0b026eb6f124054e20574b1dd6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010381/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010381", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006105", "title": "Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7140-856d-b75fbad1dfeb" } SR6NHoFqySjFWMrbs6179eqOWR5V/Qqhg3I79/2kdC13q13omi7SSIcJ8rQjqy+zktmABEYxscrXkJGKH95gDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SR6NHoFqySjFWMrbs6179eqOWR5V/Qqhg3I79/2kdC13q13omi7SSIcJ8rQjqy+zktmABEYxscrXkJGKH95gDQ== {"files":[{"bytes":18709,"name":"index.html","sha256":"6c9671d3738ab243d857b5898acce431e7a1ed9657234e1624f2e7c8de0c9836"},{"bytes":8104,"name":"publication.md","sha256":"4d0c35741fddfcc4ef4b62a885587b61120a189a4558bdf58a2c311f7a04357f"},{"bytes":7792,"name":"publication.txt","sha256":"041e135653891e97bb9a4c1303de4d5492542766fb7411284b886bf537fd151d"},{"bytes":2795,"name":"manifest.json","sha256":"85b14608db44b3de1c40233c62c94a185433ca2cb4bba8fb23df91750965a918"},{"bytes":89,"name":"manifest.sig","sha256":"609a9de43d8172b1cdeafb49f021cc8b8cf5c702e996ebe5ec8b2d33c182cac6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5882885a6dc3776f295272e8dcc1e164d13f845ac17f09083226b3d4a7ec7da7"}],"publication_id":"OT-2026-000010382"} Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010382
OpenTechnical
This publication supersedes OT-2026-000006106. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010382

Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
041e135653891e97bb9a4c1303de4d5492542766fb7411284b886bf537fd151d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0025]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010382, “Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010382.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010382" title: "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010382" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010382 Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010382 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0025] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010382 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010382 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010382", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1103 }, "figures": [], "files": [ { "bytes": 18709, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6c9671d3738ab243d857b5898acce431e7a1ed9657234e1624f2e7c8de0c9836" }, { "bytes": 8104, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4d0c35741fddfcc4ef4b62a885587b61120a189a4558bdf58a2c311f7a04357f" }, { "bytes": 7792, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "041e135653891e97bb9a4c1303de4d5492542766fb7411284b886bf537fd151d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010382/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010382", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006106", "title": "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7aaf-802c-385c750cca20" } L+xdp8iA1NnKGADk8ZQZHKxkmsX1G00B+IA+ocJP2v3vp5EPUUEkZ9QuaEpmJoyYdEQ0prmfEE8mrGknRKivDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L+xdp8iA1NnKGADk8ZQZHKxkmsX1G00B+IA+ocJP2v3vp5EPUUEkZ9QuaEpmJoyYdEQ0prmfEE8mrGknRKivDg== {"files":[{"bytes":17470,"name":"index.html","sha256":"0b7cbec640af15e390c5a24ef59713780a21301a227407e9de0d953d53c2a0b9"},{"bytes":7115,"name":"publication.md","sha256":"6b9ecb65d9b3655fea896122af5e632703075c0c93bb5ab1f5cfa8f5438e1651"},{"bytes":6846,"name":"publication.txt","sha256":"bd3440107cda8c97d520aa3578019270dc0db34e359fb2375efba16dfe67148a"},{"bytes":2763,"name":"manifest.json","sha256":"debe91185bad5e7a7accc510fa31032b86e443b3b052f0edbfb44d93182df6cf"},{"bytes":89,"name":"manifest.sig","sha256":"c48068a8878f983161283241b68a299d2919f9b6f2c132756bb816adc5b4f388"},{"bytes":227,"name":"manifest.sig.txt","sha256":"31312ae239c0dd5281867b2b702ae3180aa9c53e4449e9224e6c8d0b0edf3119"}],"publication_id":"OT-2026-000010383"} Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010383
OpenTechnical
This publication supersedes OT-2026-000006107. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010383

Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
bd3440107cda8c97d520aa3578019270dc0db34e359fb2375efba16dfe67148a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; the same corrected configuration also replaces OT-2026-000007360.

Publication information

Citation

OpenTechnical Publication OT-2026-000010383, “Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010383.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010383" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010383" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; the same corrected configuration also replaces OT-2026-000007360. OPENTECHNICAL PUBLICATION OT-2026-000010383 Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010383 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; the same corrected configuration also replaces OT-2026-000007360. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010383 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010383 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006108. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010384

Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
9b6cf91f9eca95db9d9d4819cba71f9d70ba6dd3deed8c046afde46a7e6ea018

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010384, “Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010384.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010384" title: "Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010384" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010384 Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010384 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010384 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010384 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006109. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010385

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
b2de3eea0a66f3892b5ca857bb8388d9e2fa714c9487fdd2a5c9c936299fc5ca

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010385, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010385.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010385" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010385" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010385 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010385 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010385 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010385 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010385", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 805 }, "figures": [], "files": [ { "bytes": 16398, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e86826cedd26cbc82bc52fa2f6f46930119c28993ed360e07c658f4c27c45b9c" }, { "bytes": 6285, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d7aed582c46ebfd4548dc1e9dc0616f1a89d0871156a75e0dfa67e2a9d45ff50" }, { "bytes": 5959, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b2de3eea0a66f3892b5ca857bb8388d9e2fa714c9487fdd2a5c9c936299fc5ca" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010385/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010385", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006109", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee6-7ae2-9b28-b7400d19d2e8" } WlkegkHAWGsp3IZ8N7fGx/W/xUbey/JmLEVHFa4MzG+d5ddGEwqZOlzRN9Ik86tKfLmjL4jucasqEVHE5LQgCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WlkegkHAWGsp3IZ8N7fGx/W/xUbey/JmLEVHFa4MzG+d5ddGEwqZOlzRN9Ik86tKfLmjL4jucasqEVHE5LQgCA== {"files":[{"bytes":18646,"name":"index.html","sha256":"0ef7dacbbde26ec56292804d6a7decc40e64401a5b371edd19cc44b125b68ec9"},{"bytes":8116,"name":"publication.md","sha256":"e8fa1fcba97fe3fcaf0d349ed3fbebd6bed263c51f61d354d053bd2414c63948"},{"bytes":7840,"name":"publication.txt","sha256":"fcd927519db30bc0812102faa49658c720bb351371b2a44df02b8e809368a847"},{"bytes":2782,"name":"manifest.json","sha256":"cbfc7b53f44aa59bc5679f0c259253feed5b711449ba2a3bbeb44b4261d9cad1"},{"bytes":89,"name":"manifest.sig","sha256":"bb846408c9a93e98fd4ec59d1b6d93835ca253a09780bdcaf19216787e17c4e3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7ad30e488c80cbeee6dfd39d08fe6204abaeef26ca9113d410225d3483b5e282"}],"publication_id":"OT-2026-000010386"} Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010386
OpenTechnical
This publication supersedes OT-2026-000006110. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010386

Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fcd927519db30bc0812102faa49658c720bb351371b2a44df02b8e809368a847

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010386, “Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010386.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010386" title: "Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010386" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010386 Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010386 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010386 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010386 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010386", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1113 }, "figures": [], "files": [ { "bytes": 18646, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0ef7dacbbde26ec56292804d6a7decc40e64401a5b371edd19cc44b125b68ec9" }, { "bytes": 8116, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8fa1fcba97fe3fcaf0d349ed3fbebd6bed263c51f61d354d053bd2414c63948" }, { "bytes": 7840, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fcd927519db30bc0812102faa49658c720bb351371b2a44df02b8e809368a847" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010386/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010386", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006110", "title": "Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-75e2-a604-b8ed59bcca56" } y3vuZDCk6LoEZTkDICLczh1AwE2RvHVfMNTOuHv32AWzLx1fjSx/pN55wDePrHadZn+wn6zcEbUDfALXj+f7AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: y3vuZDCk6LoEZTkDICLczh1AwE2RvHVfMNTOuHv32AWzLx1fjSx/pN55wDePrHadZn+wn6zcEbUDfALXj+f7AQ== {"files":[{"bytes":17465,"name":"index.html","sha256":"e8ca956ddb643a7d38d173441975b8a7d6e7fccb08bba50a0f7b7e229ea864f4"},{"bytes":7199,"name":"publication.md","sha256":"2dc16b3e8c89c4611866fbf5dd55e1e359084ae9942cc1f79be5e6ad75da27c1"},{"bytes":6922,"name":"publication.txt","sha256":"413f64ba18915c919334f576de25a3437e52ae757cfb871c70cf38adef0e401c"},{"bytes":2743,"name":"manifest.json","sha256":"7f3e063500df01583336ab69e75d78cc73607d4761e4fbf421c0c95311d1a41b"},{"bytes":89,"name":"manifest.sig","sha256":"71b284ff8af59b00ad12f9bf9430227c115478a928a52fe8ccbba8f434e1a547"},{"bytes":227,"name":"manifest.sig.txt","sha256":"820d0af583cf9b4f1bc857a4d5e89016fe8f5307d683da1b4b899136a3e9fb2c"}],"publication_id":"OT-2026-000010387"} Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010387
OpenTechnical
This publication supersedes OT-2026-000006111. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010387

Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
413f64ba18915c919334f576de25a3437e52ae757cfb871c70cf38adef0e401c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010387, “Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010387.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010387" title: "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010387" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010387 Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010387 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010387 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010387 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010387", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 966 }, "figures": [], "files": [ { "bytes": 17465, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e8ca956ddb643a7d38d173441975b8a7d6e7fccb08bba50a0f7b7e229ea864f4" }, { "bytes": 7199, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2dc16b3e8c89c4611866fbf5dd55e1e359084ae9942cc1f79be5e6ad75da27c1" }, { "bytes": 6922, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "413f64ba18915c919334f576de25a3437e52ae757cfb871c70cf38adef0e401c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010387/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010387", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006111", "title": "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7b50-b931-0dc3f1eef147" } l1/RzYgLCEiXCHjY8OJ04WdzCchxkMHXGTX1rwxkM8z7Yt0S+QZNv2RWOax8z4HaztdKJp/Yx72WYyjIqNZzAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: l1/RzYgLCEiXCHjY8OJ04WdzCchxkMHXGTX1rwxkM8z7Yt0S+QZNv2RWOax8z4HaztdKJp/Yx72WYyjIqNZzAA== {"files":[{"bytes":17748,"name":"index.html","sha256":"d5f62f3756489944012299601ee773ff5583b8859c920709255e80458b5df882"},{"bytes":7322,"name":"publication.md","sha256":"cc1e8a60bf81e958215434f873a9cbd3d01a004c6f8e7d303a792ced9f82e5cd"},{"bytes":7056,"name":"publication.txt","sha256":"e5eded818d030e6d766f5701689e81ec25596939e63a8113c8f971f40ba24645"},{"bytes":2767,"name":"manifest.json","sha256":"72b1edd27faf4264df5ca75999702766cef2351397b411e6baa6ef1fd749e6f3"},{"bytes":89,"name":"manifest.sig","sha256":"f9aa047c3f18aee46455b22c9f716e51e94f3303512d6e7f4c341539718c90c3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"342aad14e6be77789f93cad382f55e9c1c31eccafddc3fd7aad08af770da4cd1"}],"publication_id":"OT-2026-000010388"} Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000010388
OpenTechnical
This publication supersedes OT-2026-000006112. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010388

Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e5eded818d030e6d766f5701689e81ec25596939e63a8113c8f971f40ba24645

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010388, “Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010388.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010388" title: "Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010388" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010388 Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010388 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010388 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010388 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006113. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010389

Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
8ed2fa8c29b52af0dfb9c2c61b756d4e5e1acdb10fe30c74120c46f1af1f2a65

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010389, “Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010389.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010389" title: "Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010389" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010389 Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010389 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010389 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010389 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006114. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010390

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86837a98ceda16f8ff0175a536d8ff8028ed121e14b05024f0f6b5e5f4aabb1e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010390, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010390.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010390" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010390" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010390 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010390 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010390 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010390 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010390", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1006 }, "figures": [], "files": [ { "bytes": 17874, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eadc36f1c71c7878be75c8c4e54d40a5b3c449571468b519e52838909615ba46" }, { "bytes": 7438, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "27e59b88bf653985676aca6df45fbb2d8c47ab4db1f90fa3a3cde6f868774422" }, { "bytes": 7134, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86837a98ceda16f8ff0175a536d8ff8028ed121e14b05024f0f6b5e5f4aabb1e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010390/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010390", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006114", "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-79c8-a542-42b49097faec" } ZKgx86SaJOTdmeNI/0aZjaQR6RYHJ1z4IULhu9vQfzgovDFdpd5h4o118UTdsYU0cOw1CIsK+gs9UUUGreUlBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZKgx86SaJOTdmeNI/0aZjaQR6RYHJ1z4IULhu9vQfzgovDFdpd5h4o118UTdsYU0cOw1CIsK+gs9UUUGreUlBQ== {"files":[{"bytes":16622,"name":"index.html","sha256":"66618f328ccc8395a1da0d884540f899640aa0f2dc56c6b4415a46f041c80c8b"},{"bytes":6449,"name":"publication.md","sha256":"d428100b0c2672ea62a93a71cddf074fdae5bb4bd33fb689f0dff448ac3ef7bf"},{"bytes":6182,"name":"publication.txt","sha256":"9c9b47bcddd305400fdfb6ae33c90faf0e322c7283a6811166c212544d5d0314"},{"bytes":2708,"name":"manifest.json","sha256":"ec3b8ac7420e7ba31f4d44369aae3bf313ef7bf6a04042656019781c10bf079d"},{"bytes":89,"name":"manifest.sig","sha256":"5a1c0193715198a8d28b23fe8ff9d20eff9a8582d8550936f62e37f846902836"},{"bytes":227,"name":"manifest.sig.txt","sha256":"11e63290aab3950538fd3efc0269cb2c9de2ccdb1f7cf98066920784bc2585ae"}],"publication_id":"OT-2026-000010391"} Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010391
OpenTechnical
This publication supersedes OT-2026-000006115. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010391

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9c9b47bcddd305400fdfb6ae33c90faf0e322c7283a6811166c212544d5d0314

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006505.

Publication information

Citation

OpenTechnical Publication OT-2026-000010391, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010391.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010391" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010391" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006505. OPENTECHNICAL PUBLICATION OT-2026-000010391 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010391 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000006505. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010391 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010391 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010391", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 863 }, "figures": [], "files": [ { "bytes": 16622, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "66618f328ccc8395a1da0d884540f899640aa0f2dc56c6b4415a46f041c80c8b" }, { "bytes": 6449, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d428100b0c2672ea62a93a71cddf074fdae5bb4bd33fb689f0dff448ac3ef7bf" }, { "bytes": 6182, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9c9b47bcddd305400fdfb6ae33c90faf0e322c7283a6811166c212544d5d0314" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010391/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010391", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006115", "title": "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7429-9aa6-2823a4b4c9a3" } HkeEG64VGgB2owTiS6mSnS6/1aHCIav4783Y7zjX24Dbn+R6R693Cyk1GARS8MSZVx5upt5Csde7nBJJW5fYAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HkeEG64VGgB2owTiS6mSnS6/1aHCIav4783Y7zjX24Dbn+R6R693Cyk1GARS8MSZVx5upt5Csde7nBJJW5fYAw== {"files":[{"bytes":16903,"name":"index.html","sha256":"f75af153a08715eb78a21a848a41413068f87953ebdd94e002d417e28987d237"},{"bytes":6742,"name":"publication.md","sha256":"c646834098f0e758c32500e47ef3113e9b1162beb1d5ddb95c431587e4b9d194"},{"bytes":6465,"name":"publication.txt","sha256":"48ba0857fc13c925e39830281bc71238569238b3ee2d861b12c842a0c2d3b53b"},{"bytes":2776,"name":"manifest.json","sha256":"9389375010e1f740796a447a4f71bb9ffb1e34f7561bf38dcea303ad2143986c"},{"bytes":89,"name":"manifest.sig","sha256":"d0ac0ecadf0a9c4dedcb6ac3ff2a39dd3ce0fc79d561a7a6fafd03f6c9a1290d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eff849158a0fe386dbd782f259a77d2b0b18c95ea71790f6c2c3b1af3f080832"}],"publication_id":"OT-2026-000010392"} Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down - OpenTechnical OT-2026-000010392
OpenTechnical
This publication supersedes OT-2026-000006116. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010392

Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
48ba0857fc13c925e39830281bc71238569238b3ee2d861b12c842a0c2d3b53b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010392, “Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010392.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010392" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010392" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010392 Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010392 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010392 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010392 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010392", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 897 }, "figures": [], "files": [ { "bytes": 16903, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f75af153a08715eb78a21a848a41413068f87953ebdd94e002d417e28987d237" }, { "bytes": 6742, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c646834098f0e758c32500e47ef3113e9b1162beb1d5ddb95c431587e4b9d194" }, { "bytes": 6465, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "48ba0857fc13c925e39830281bc71238569238b3ee2d861b12c842a0c2d3b53b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010392/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010392", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006116", "title": "Single cup vacuum gripper, three stage ejector, sustained blow-off before set-down", "uuid": "01a0ae6c-0ee6-76d3-8354-7857f9c3cc5b" } 8WO8OnFNOxVfn/0IcUe+b1BC2Qu4ZSStNIbUNhY5/L75cOn7X5A3lGyyjFuXs4+djhoYwq3Jxa5xnfQd3AMrBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8WO8OnFNOxVfn/0IcUe+b1BC2Qu4ZSStNIbUNhY5/L75cOn7X5A3lGyyjFuXs4+djhoYwq3Jxa5xnfQd3AMrBw== {"files":[{"bytes":17863,"name":"index.html","sha256":"05fe951d3c76da5c369b3a514c2e859a123c5149947dd698836fe4c14bc3903a"},{"bytes":7514,"name":"publication.md","sha256":"bfd33e881396410a2ae7f684b4bdb27200369c95c8f6ecec24ac6be586eb85e0"},{"bytes":7225,"name":"publication.txt","sha256":"34edd266dba113b80b276f1e9b79b04b1d1519048f8695e3a2c13568eac7fe22"},{"bytes":2768,"name":"manifest.json","sha256":"3c7b32a5f72e56844f1c00e84bf2f2d2036de2f68edce8076d413bfde8ba2354"},{"bytes":89,"name":"manifest.sig","sha256":"8a7b48ab77ab377eb44434c41e08593972ee663146fbb32adf52c284f3ff323a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ed82ad969a7e258d0ebaf334d9ee3f5f3989952733be0fa30c1433cf273031bc"}],"publication_id":"OT-2026-000010393"} Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010393
OpenTechnical
This publication supersedes OT-2026-000006117. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010393

Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
34edd266dba113b80b276f1e9b79b04b1d1519048f8695e3a2c13568eac7fe22

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010393, “Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010393.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010393" title: "Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010393" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010393 Four bellows cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010393 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010393 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010393 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006119. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010394

Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
18fac3a947c8c82ff21c0332467c81fc4c53d4ba49cc68dd706e2c73a89de103

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010394, “Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010394.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010394" title: "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010394" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010394 Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010394 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010394 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010394 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006120. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010395

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7cc420f050123ad99000bbabd131d629530d7c506a1a4c9fc1374f8ccbc18a3e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010395, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010395.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010395" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010395" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010395 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010395 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010395 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010395 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006122. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010396

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
dc1a73e52f7bcf69e62890448222625e8c3cdc1c54834809c17618381d3d4184

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010396, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010396.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010396" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010396" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010396 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010396 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010396 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010396 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010396", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 786 }, "figures": [], "files": [ { "bytes": 16254, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17a1362400694e5b2ce0c915746d982380dcc0d740e06a6aa4653c07aa516845" }, { "bytes": 6123, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "11c97145513ff293142de266d4e1df3bf8fb7c1839f0484c70fc941096d9f083" }, { "bytes": 5822, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dc1a73e52f7bcf69e62890448222625e8c3cdc1c54834809c17618381d3d4184" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010396/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010396", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006122", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee6-7f4e-ab00-47e74279386d" } va8wP6ys52qlUTzieoh+9MXWLvPJPr9xBmbE26yVRaAjrFh1FoEGyNLwyDcAlfRKGLWQ150ycTkG2gCzrqmECg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: va8wP6ys52qlUTzieoh+9MXWLvPJPr9xBmbE26yVRaAjrFh1FoEGyNLwyDcAlfRKGLWQ150ycTkG2gCzrqmECg== {"files":[{"bytes":17043,"name":"index.html","sha256":"eb5d1a0369fbcec20d880337805f7337360b2a1ea8e4ec0e83d5ed2da7a73323"},{"bytes":6912,"name":"publication.md","sha256":"9fa3feb7112dab054f861ba034eadc44d54817c3cb38db549645881cdf52532a"},{"bytes":6626,"name":"publication.txt","sha256":"31611db53107e39284804aa091112915a5bd5cec1a142888d9de921158ebb978"},{"bytes":2826,"name":"manifest.json","sha256":"3c24746aaf9dc03637f8bdf73e5e974fddc552dc2225555297982c1bd8669bd3"},{"bytes":89,"name":"manifest.sig","sha256":"84b31f1f5905510a966d35699ca2bc1b607c81ac842d240c9122f9df8d067681"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ea17458ef30fd0861f2c8f7ee237a808752e2c9cf76389260d0208ee069bc130"}],"publication_id":"OT-2026-000010397"} Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down - OpenTechnical OT-2026-000010397
OpenTechnical
This publication supersedes OT-2026-000006123. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010397

Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
31611db53107e39284804aa091112915a5bd5cec1a142888d9de921158ebb978

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010397, “Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010397.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010397" title: "Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010397" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "plant vacuum supply" --- # Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010397 Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010397 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010397 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010397 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010397", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 916 }, "figures": [], "files": [ { "bytes": 17043, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb5d1a0369fbcec20d880337805f7337360b2a1ea8e4ec0e83d5ed2da7a73323" }, { "bytes": 6912, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9fa3feb7112dab054f861ba034eadc44d54817c3cb38db549645881cdf52532a" }, { "bytes": 6626, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "31611db53107e39284804aa091112915a5bd5cec1a142888d9de921158ebb978" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010397/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "zone branch", "contact detector", "vent valve", "contact sensing", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010397", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006123", "title": "Three cup vacuum gripper, three zone face, plant vacuum fed, vented before set-down", "uuid": "01a0ae6c-0ee6-70dc-b5a9-44aefe52fde3" } j4xlDAgr6lIYs85EIEYxrOgDAp56WFjjH3O0l8bvYFI1exnLy7jauM9ItZoOKINMN5jXrup7Ov94cN7/CqGiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j4xlDAgr6lIYs85EIEYxrOgDAp56WFjjH3O0l8bvYFI1exnLy7jauM9ItZoOKINMN5jXrup7Ov94cN7/CqGiBw== {"files":[{"bytes":18696,"name":"index.html","sha256":"3aa8e2c381abd19dcc35a72a6e0073c96a1f379e152f1e77ba40d51da0b15db0"},{"bytes":8067,"name":"publication.md","sha256":"ea8e890f21ef88cdca029926468c1c782dbcf352f0d053f1b51d934a5efe8830"},{"bytes":7748,"name":"publication.txt","sha256":"03afb4105b5431b868e105875eb5abd7319bc4241d96916c38abd6579fd1ebfd"},{"bytes":2812,"name":"manifest.json","sha256":"83deb020b39a18e0d2c2b046599d3f7aaaaa6181e07b8c4036595a4232af7dd2"},{"bytes":89,"name":"manifest.sig","sha256":"ac310f66addd05a488adf12b9fdace4fcdc925080caa9c4bd4a5b7e2de45d0bf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a539a460f9ce9ff253b09f2f31271f24581f91c5aa5e494a381d5caa7ebc8eaa"}],"publication_id":"OT-2026-000010398"} Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010398
OpenTechnical
This publication supersedes OT-2026-000006125. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010398

Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
03afb4105b5431b868e105875eb5abd7319bc4241d96916c38abd6579fd1ebfd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010398, “Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010398.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010398" title: "Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010398" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" --- # Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010398 Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010398 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010398 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010398 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010398", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1090 }, "figures": [], "files": [ { "bytes": 18696, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3aa8e2c381abd19dcc35a72a6e0073c96a1f379e152f1e77ba40d51da0b15db0" }, { "bytes": 8067, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ea8e890f21ef88cdca029926468c1c782dbcf352f0d053f1b51d934a5efe8830" }, { "bytes": 7748, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "03afb4105b5431b868e105875eb5abd7319bc4241d96916c38abd6579fd1ebfd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010398/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010398", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006125", "title": "Three cup vacuum gripper, three zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7ccb-b7ea-3d8cb6492a7f" } Qw+1nV9xFkHdSI6eH1uHiW8rrQ8nJ6HQIVA63y1w+S/JMl4r0SgkVOVyOmd5XQZLPNdNOYWbID40qHpJRFpnDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Qw+1nV9xFkHdSI6eH1uHiW8rrQ8nJ6HQIVA63y1w+S/JMl4r0SgkVOVyOmd5XQZLPNdNOYWbID40qHpJRFpnDw== {"files":[{"bytes":16913,"name":"index.html","sha256":"0ed463fe181fc4140f4c9cac3e0291cccfc678bf49578b77acb0a83d959a439a"},{"bytes":6602,"name":"publication.md","sha256":"d140f8cc4807c524e11575cb6577b40969edf66981d23dcfeaa209f948cd152e"},{"bytes":6301,"name":"publication.txt","sha256":"bd832773fc5b79a12f10829e7e4f20f2d8d8a6d75f9829f7d49060530cd35422"},{"bytes":2766,"name":"manifest.json","sha256":"4d78d4013722bfb86849c3b758b8f3e6f7d448348f35e844e3dd976d0454c77a"},{"bytes":89,"name":"manifest.sig","sha256":"d1ecdd33f767d71a5ff8a2158dbeb161ff77493797d50edc44aa81420fec7285"},{"bytes":227,"name":"manifest.sig.txt","sha256":"265f79a9c4019aa3886f18d76786cc43b2c1acd06d63787264d674f815ab24a3"}],"publication_id":"OT-2026-000010399"} Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010399
OpenTechnical
This publication supersedes OT-2026-000006126. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010399

Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
bd832773fc5b79a12f10829e7e4f20f2d8d8a6d75f9829f7d49060530cd35422

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006260, OT-2026-000007155.

Publication information

Citation

OpenTechnical Publication OT-2026-000010399, “Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010399.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010399" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010399" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006260, OT-2026-000007155. OPENTECHNICAL PUBLICATION OT-2026-000010399 Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010399 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006260, OT-2026-000007155. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010399 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010399 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006127. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010400

Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
65306faedf5f8502ddd291a46fb57e7173722d128d1ff6c7c6379ffd5767cfcd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006127, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone.

Publication information

Citation

OpenTechnical Publication OT-2026-000010400, “Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010400.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010400" title: "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010400" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006127, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone. OPENTECHNICAL PUBLICATION OT-2026-000010400 Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010400 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006127, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010400 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010400 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006128. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010401

Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
34e867f1f4c1940183356c15774a196c28aad60741055ef19c4b9839000d0d23

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006128, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010401, “Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010401.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010401" title: "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010401" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006128, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010401 Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010401 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006128, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010401 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010401 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010401", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1027 }, "figures": [], "files": [ { "bytes": 18024, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6b9083e9a44bf3d80bfca75ae3742c656c51bbad3ea667cad291777ff1afeacd" }, { "bytes": 7667, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "84e6408615f67879b999e217b42457f8fa68daf18287ee2a938fbf72f9177a24" }, { "bytes": 7336, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34e867f1f4c1940183356c15774a196c28aad60741055ef19c4b9839000d0d23" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010401/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010401", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006128", "title": "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-72ba-a4b3-e0f6ab8cce11" } GcWq2tXHA3K0l2TXQnD1YtJHEz8nDPPfbC5fLduK8CLvZJYsBMT3xbd6m7WTmU8yweSmKRP0BRqYdRCJ/fLIAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GcWq2tXHA3K0l2TXQnD1YtJHEz8nDPPfbC5fLduK8CLvZJYsBMT3xbd6m7WTmU8yweSmKRP0BRqYdRCJ/fLIAQ== {"files":[{"bytes":16944,"name":"index.html","sha256":"ca81075a5bdb698b4e8efb76bedcec35963b4b7a6a1d029dd161305b78d18b73"},{"bytes":6631,"name":"publication.md","sha256":"021d598bb3acca5dd7917f35d86504105f8c8d90414b4331dd778914257033e0"},{"bytes":6329,"name":"publication.txt","sha256":"99b4f202a7cc3778bf9183cdef306f50189131d5e3d09c6f76674751a4d21c6c"},{"bytes":2769,"name":"manifest.json","sha256":"2fa2d35c700880440fd0b5d2f9fec35116ca627188d2d8c12b98ce3d0b9beb97"},{"bytes":89,"name":"manifest.sig","sha256":"355a035e34c9facde368bf733359e2da41b4229cbd6ce60b0a9a3a1600f61ba8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0e0ee8a692e3ded210399610d03fcc77b0ec6821b33da01ddd2aa7c0f7161658"}],"publication_id":"OT-2026-000010402"} Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010402
OpenTechnical
This publication supersedes OT-2026-000006129. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010402

Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
99b4f202a7cc3778bf9183cdef306f50189131d5e3d09c6f76674751a4d21c6c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010402, “Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010402.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010402" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010402" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010402 Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010402 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010402 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010402 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010402", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 870 }, "figures": [], "files": [ { "bytes": 16944, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ca81075a5bdb698b4e8efb76bedcec35963b4b7a6a1d029dd161305b78d18b73" }, { "bytes": 6631, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "021d598bb3acca5dd7917f35d86504105f8c8d90414b4331dd778914257033e0" }, { "bytes": 6329, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "99b4f202a7cc3778bf9183cdef306f50189131d5e3d09c6f76674751a4d21c6c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010402/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010402", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006129", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7344-a8be-23bb325ea233" } 8q6c5+7Kd316UkWCEqjto6Zjz+iLFdg/ZF/eRqwc1HG3jVmWaO7uSGofi+Id7n6w+GbcQYcyTj+NQq5GgrAOAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8q6c5+7Kd316UkWCEqjto6Zjz+iLFdg/ZF/eRqwc1HG3jVmWaO7uSGofi+Id7n6w+GbcQYcyTj+NQq5GgrAOAQ== {"files":[{"bytes":17635,"name":"index.html","sha256":"bb1991c76313669b9226a87892de207444ffed9b1ac10dcee881ceb7bbbb8e87"},{"bytes":7255,"name":"publication.md","sha256":"bf79973fffa6c4bc863efc276f38a401caedd048764c959b1b5063abe407287b"},{"bytes":6943,"name":"publication.txt","sha256":"030b6acd47a571370102e61771b9801d11766401fb627a06f7a1d70baeb417ce"},{"bytes":2782,"name":"manifest.json","sha256":"4136aabd7c0287cf5e14ac9cb2a061238dc4d6bd72f89eb242d34c38356085e9"},{"bytes":89,"name":"manifest.sig","sha256":"3d10667871e555c6b99345489673a36bbd5ec2440530c985665ceb0d9b1c7587"},{"bytes":227,"name":"manifest.sig.txt","sha256":"572d8b5bd5ad01790207649886920d1c0fbcf9a7c8a8b58e55c74914d25620dc"}],"publication_id":"OT-2026-000010403"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010403
OpenTechnical
This publication supersedes OT-2026-000006130. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010403

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
030b6acd47a571370102e61771b9801d11766401fb627a06f7a1d70baeb417ce

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006130, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010403, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010403.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010403" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010403" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006130, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010403 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010403 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006130, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010403 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010403 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010403", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 964 }, "figures": [], "files": [ { "bytes": 17635, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bb1991c76313669b9226a87892de207444ffed9b1ac10dcee881ceb7bbbb8e87" }, { "bytes": 7255, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf79973fffa6c4bc863efc276f38a401caedd048764c959b1b5063abe407287b" }, { "bytes": 6943, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "030b6acd47a571370102e61771b9801d11766401fb627a06f7a1d70baeb417ce" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010403/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010403", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006130", "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-76fe-bee0-4deaf569ed3b" } CnvvaYugU4wYAQp+7D4QGriYaf1rfpvMp/F71LxfvGU7MwcayQpIt70vI17lWi2aK+zWrBq1FMvAW76YxIufBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CnvvaYugU4wYAQp+7D4QGriYaf1rfpvMp/F71LxfvGU7MwcayQpIt70vI17lWi2aK+zWrBq1FMvAW76YxIufBg== {"files":[{"bytes":17264,"name":"index.html","sha256":"2ae415bee7756ac3f7d925e6a50375e551a03c6d2045919edee5711d7b7ced7f"},{"bytes":7006,"name":"publication.md","sha256":"3650eb5106e2dec47d5959fca2ee3753ffc0c4e6d9e915e482a5465140b1c190"},{"bytes":6703,"name":"publication.txt","sha256":"40001eb39d1d76e3799bb97ace31bfb245195c054851e51841b6006ed1b32ec0"},{"bytes":2789,"name":"manifest.json","sha256":"c29e1a6dd7e9c752c17a1b5c4b7eda7310797e34f61481279822b29bb7f1003c"},{"bytes":89,"name":"manifest.sig","sha256":"1a2374ca680c73ef4c10fd33aff19e087296a86e48111e9826c11181df487108"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7f7efabc629e16d8bab509cbbab17f7c46a3f63236e093ca3a0d72ef3fb6f7ff"}],"publication_id":"OT-2026-000010404"} Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010404
OpenTechnical
This publication supersedes OT-2026-000006131. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010404

Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
40001eb39d1d76e3799bb97ace31bfb245195c054851e51841b6006ed1b32ec0

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010404, “Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010404.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010404" title: "Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010404" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010404 Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010404 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010404 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010404 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010404", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 934 }, "figures": [], "files": [ { "bytes": 17264, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2ae415bee7756ac3f7d925e6a50375e551a03c6d2045919edee5711d7b7ced7f" }, { "bytes": 7006, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3650eb5106e2dec47d5959fca2ee3753ffc0c4e6d9e915e482a5465140b1c190" }, { "bytes": 6703, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "40001eb39d1d76e3799bb97ace31bfb245195c054851e51841b6006ed1b32ec0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010404/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010404", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006131", "title": "Two pad foam vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-718d-8f65-1528c1af44d7" } 1SJfZOJMKfW42AcEBp1Q70GjTTE+pB0CUTdTm+tvh8cHrl93IMx0dGTOMSRcCdBek57YoCgYzG2aZR9EfnT6Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1SJfZOJMKfW42AcEBp1Q70GjTTE+pB0CUTdTm+tvh8cHrl93IMx0dGTOMSRcCdBek57YoCgYzG2aZR9EfnT6Cg== {"files":[{"bytes":17860,"name":"index.html","sha256":"2ae1ab0b8a93f845fdd2e05e690c4e61a65869677f4270871007991a5db0156e"},{"bytes":7437,"name":"publication.md","sha256":"2961071991f9e0bb396aea8e93223609ac5375cac226f82e9c4d4ba54c4a543f"},{"bytes":7132,"name":"publication.txt","sha256":"49b9c2a9a5bc202628cd253c7fde70609788b643c77ae3ef61b9a05544542df6"},{"bytes":2777,"name":"manifest.json","sha256":"92eaf8042c13e500dacd6c4954ff6fefc971735445fad9a22aaa95d7853c2c7a"},{"bytes":89,"name":"manifest.sig","sha256":"ae43e94021696602394fe80cedcd194a9dcc8539487c8962a83b4333dc2bd3b2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a60bca437d6650eac837caee8b15d6821017a001627fcbb26cb9daeede6b21c5"}],"publication_id":"OT-2026-000010405"} Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010405
OpenTechnical
This publication supersedes OT-2026-000006132. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010405

Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
49b9c2a9a5bc202628cd253c7fde70609788b643c77ae3ef61b9a05544542df6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006469.

Publication information

Citation

OpenTechnical Publication OT-2026-000010405, “Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010405.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010405" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010405" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006469. OPENTECHNICAL PUBLICATION OT-2026-000010405 Four cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010405 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006469. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010405 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010405 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006134. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010406

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5a6adac9774ace8ca391eaf19bb6734fc12b6ceaa418902bec9d0278f3dece84

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006134, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010406, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010406.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010406" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010406" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006134, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010406 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010406 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006134, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010406 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010406 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010406", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 828 }, "figures": [], "files": [ { "bytes": 16650, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ef97031ff20a1011a6ebb36404339cc68248d06e5fcbeea614f55ef505f1611b" }, { "bytes": 6364, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cd8464ddbc8168883d97747348f473c94af85bce832c7fe6268edee0df36afe8" }, { "bytes": 6074, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5a6adac9774ace8ca391eaf19bb6734fc12b6ceaa418902bec9d0278f3dece84" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010406/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010406", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006134", "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee6-7639-9a66-5558bab381d1" } FpTr6yhLSI48ZYFxT0Nitqv9vQsGUKlrKB8j9/SGj3ngUMGwHDVa4VHJ9Gi2v5Pgj9lcFwFTrMVqiLLXJgzwCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FpTr6yhLSI48ZYFxT0Nitqv9vQsGUKlrKB8j9/SGj3ngUMGwHDVa4VHJ9Gi2v5Pgj9lcFwFTrMVqiLLXJgzwCQ== {"files":[{"bytes":16472,"name":"index.html","sha256":"bb278fa16fe90b318ed11e1763da695de8b9d5e6ebad660d2ee09258d8d88488"},{"bytes":6349,"name":"publication.md","sha256":"355bf366fdaec04ae13673c7fbe9530f1059fb2d945b9a3f08c04b8327a65f58"},{"bytes":6091,"name":"publication.txt","sha256":"622b9546c98dc9bdbe13e98f537b7df974847253fd2004b9afde66a1f03b66ef"},{"bytes":2724,"name":"manifest.json","sha256":"eec6eb2108095f9ff92777c900a738335ee05a38e61ae000ad07c5dfb439cb59"},{"bytes":89,"name":"manifest.sig","sha256":"cf91d66a883a8570476f724f46550e890d7ea9008a1e991e4ff5ab01252dffcc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"485d9f00426736a1e2b8a5efc33b76b7fe7bc301157c5c259d295548c77db921"}],"publication_id":"OT-2026-000010407"} Four cup vacuum gripper, four zone face, pump fed, vented after set-down - OpenTechnical OT-2026-000010407
OpenTechnical
This publication supersedes OT-2026-000006135. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010407

Four cup vacuum gripper, four zone face, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
622b9546c98dc9bdbe13e98f537b7df974847253fd2004b9afde66a1f03b66ef

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006168.

Publication information

Citation

OpenTechnical Publication OT-2026-000010407, “Four cup vacuum gripper, four zone face, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010407.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010407" title: "Four cup vacuum gripper, four zone face, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010407" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006168. OPENTECHNICAL PUBLICATION OT-2026-000010407 Four cup vacuum gripper, four zone face, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010407 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006168. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010407 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010407 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010407", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 836 }, "figures": [], "files": [ { "bytes": 16472, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bb278fa16fe90b318ed11e1763da695de8b9d5e6ebad660d2ee09258d8d88488" }, { "bytes": 6349, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "355bf366fdaec04ae13673c7fbe9530f1059fb2d945b9a3f08c04b8327a65f58" }, { "bytes": 6091, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "622b9546c98dc9bdbe13e98f537b7df974847253fd2004b9afde66a1f03b66ef" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010407/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010407", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006135", "title": "Four cup vacuum gripper, four zone face, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee6-7caa-a549-2c9a855e3b21" } DT69BZUPdbD3hvgnW/+X0JRNcHgXazudzizWbYV7xHdPUr70WZEmCFWbYYR53E17ASliTedySWLOFJKzAwNEDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DT69BZUPdbD3hvgnW/+X0JRNcHgXazudzizWbYV7xHdPUr70WZEmCFWbYYR53E17ASliTedySWLOFJKzAwNEDQ== {"files":[{"bytes":17127,"name":"index.html","sha256":"2b77f26060e2b6e99e856b7d07fc6eb41d226eb96eb6f8d192db58f09c558863"},{"bytes":6910,"name":"publication.md","sha256":"aec619877fef4784f4467cc22b68cad787720baf0588e77d140789389d4865b0"},{"bytes":6657,"name":"publication.txt","sha256":"0c81eb6b65dc608cf86081d0331f348657ff727a8b5d85f22eabf9aee02d52b1"},{"bytes":2755,"name":"manifest.json","sha256":"79c93a5e004dc881ecbd2653130f6eea3747d5d691233324b6def84c9a6ccb9f"},{"bytes":89,"name":"manifest.sig","sha256":"ccd9ea5cabd026b265d1950d6b326ae788661ad026b0d9799a798c817d31916c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0d2a2d7d7316137eda26b9bc451528f5de3a30c514fbe20c09eb1e98b2df8621"}],"publication_id":"OT-2026-000010408"} Foam pad vacuum gripper, four zone face, pump fed, vented before set-down - OpenTechnical OT-2026-000010408
OpenTechnical
This publication supersedes OT-2026-000006136. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010408

Foam pad vacuum gripper, four zone face, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
0c81eb6b65dc608cf86081d0331f348657ff727a8b5d85f22eabf9aee02d52b1

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010408, “Foam pad vacuum gripper, four zone face, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010408.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010408" title: "Foam pad vacuum gripper, four zone face, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010408" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010408 Foam pad vacuum gripper, four zone face, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010408 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010408 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010408 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006137. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010409

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
c642af7c4d01112418e43c1c4a02fd6f0710a4c89a05b0e25b2e979996995de8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006137, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010409, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010409.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010409" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010409" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006137, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010409 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010409 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006137, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010409 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010409 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010409", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 882 }, "figures": [], "files": [ { "bytes": 16965, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "582e74da6b8b2b48e34b371e7d90573d07e16ce2896d0e5bb2273adfdf15d19e" }, { "bytes": 6725, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "47f05614e33a55892582a2c2030e167b762cb97db53599665a4c8c97ae3b1f1a" }, { "bytes": 6430, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c642af7c4d01112418e43c1c4a02fd6f0710a4c89a05b0e25b2e979996995de8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010409/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010409", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006137", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-792d-aa6f-8fc65dd67d39" } 7xi3qef8Idg48NDPSo7PwJhnY3IRlVJsEYAfLR8mpdyQKbCHdodCwOznX/G2O4126Xe2rr5r35fIICFKK3RoDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7xi3qef8Idg48NDPSo7PwJhnY3IRlVJsEYAfLR8mpdyQKbCHdodCwOznX/G2O4126Xe2rr5r35fIICFKK3RoDg== {"files":[{"bytes":18240,"name":"index.html","sha256":"36cf074e2828dde1f027aa6df6f18020f654cfc819f5938de612b96690d0ab69"},{"bytes":7743,"name":"publication.md","sha256":"4c18859e914d0c0559ebe4681cd7df2a05a75f6f56570d1ac6042c3cb4c14363"},{"bytes":7454,"name":"publication.txt","sha256":"57b6ea10d158ac8b47b47478ee300624ad04a7ee67873fc976e0e20e55ac2db2"},{"bytes":2753,"name":"manifest.json","sha256":"456c2456d1c52541c49a94450b6aeaa7b34b1e00a1a2b7b0b9407c4da971d85a"},{"bytes":89,"name":"manifest.sig","sha256":"b5ea159bccacbb9c370da8071ef861b89fe44f8c979540763bae4e02ecde2574"},{"bytes":227,"name":"manifest.sig.txt","sha256":"48ed4524b6ef68c5679f71c33199295fe7cdaec06d62c95f3996fb5572d0f806"}],"publication_id":"OT-2026-000010410"} Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010410
OpenTechnical
This publication supersedes OT-2026-000006138. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010410

Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
57b6ea10d158ac8b47b47478ee300624ad04a7ee67873fc976e0e20e55ac2db2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006138, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010410, “Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010410.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010410" title: "Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010410" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006138, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010410 Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010410 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006138, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010410 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010410 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010410", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1060 }, "figures": [], "files": [ { "bytes": 18240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "36cf074e2828dde1f027aa6df6f18020f654cfc819f5938de612b96690d0ab69" }, { "bytes": 7743, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4c18859e914d0c0559ebe4681cd7df2a05a75f6f56570d1ac6042c3cb4c14363" }, { "bytes": 7454, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "57b6ea10d158ac8b47b47478ee300624ad04a7ee67873fc976e0e20e55ac2db2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010410/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010410", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006138", "title": "Foam pad vacuum gripper, three zone face, four outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7475-9dea-70e9957f2c66" } zGO/ZRt82lxUVF5aSfb0dmCw3TYH2FN7cnI6mulRMPEuiP6BiUb8UyYVJ8sG+Sa2CqaXZZE51QM+ZQXhRiNoAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zGO/ZRt82lxUVF5aSfb0dmCw3TYH2FN7cnI6mulRMPEuiP6BiUb8UyYVJ8sG+Sa2CqaXZZE51QM+ZQXhRiNoAg== {"files":[{"bytes":17809,"name":"index.html","sha256":"615e6e40aa55b5a81b3e723af3bfa4285cdbf8621b6ffcd50ac540b546167a76"},{"bytes":7371,"name":"publication.md","sha256":"279eb9d3696e0dbaa0c5b612c65db6c7709e71c7c33cfdaba60c0bb493bd0297"},{"bytes":7066,"name":"publication.txt","sha256":"8dcb03b8aaeeca20b4c3fa1bbbd8172e3470e510c9eb2c3b43763ea8ea3ac18c"},{"bytes":2766,"name":"manifest.json","sha256":"e4aecd163dcfa361db14963655686a5cfa2c1ebeb67274dbba161a3daab94345"},{"bytes":89,"name":"manifest.sig","sha256":"33acd9064902f029ed3a6bc9c686fde25a311234e99bf3e3bd7594fa305147a7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a456121c1a91bfbc43c4594009a8a02ddf7def1b61c09a620d639c895a9f675e"}],"publication_id":"OT-2026-000010411"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010411
OpenTechnical
This publication supersedes OT-2026-000006139. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010411

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8dcb03b8aaeeca20b4c3fa1bbbd8172e3470e510c9eb2c3b43763ea8ea3ac18c

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006139, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006955.

Publication information

Citation

OpenTechnical Publication OT-2026-000010411, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010411.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010411" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010411" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006139, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006955. OPENTECHNICAL PUBLICATION OT-2026-000010411 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010411 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006139, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006955. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010411 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010411 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010411", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 983 }, "figures": [], "files": [ { "bytes": 17809, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "615e6e40aa55b5a81b3e723af3bfa4285cdbf8621b6ffcd50ac540b546167a76" }, { "bytes": 7371, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "279eb9d3696e0dbaa0c5b612c65db6c7709e71c7c33cfdaba60c0bb493bd0297" }, { "bytes": 7066, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8dcb03b8aaeeca20b4c3fa1bbbd8172e3470e510c9eb2c3b43763ea8ea3ac18c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010411/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010411", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006139", "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7319-b8e0-d1233998d5a8" } m3L6YyMzNKkjsYmEl2iLJbhC4J/sH35Nc+yNSk/K3P5iWeMI9+BFBmdk/9KdNRDUh2s/dhxqjcWFKQKtZ4nADg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: m3L6YyMzNKkjsYmEl2iLJbhC4J/sH35Nc+yNSk/K3P5iWeMI9+BFBmdk/9KdNRDUh2s/dhxqjcWFKQKtZ4nADg== {"files":[{"bytes":17686,"name":"index.html","sha256":"b418e615035ba3d9f75692d7f5af806e2b122a91ed947112df3d6468ff59e7dd"},{"bytes":7264,"name":"publication.md","sha256":"b748e0d30707e3127bdd17985a1586d9484cf432b0bc678ebc612e56995fef5c"},{"bytes":6986,"name":"publication.txt","sha256":"9134f62e543b9b6481da47850775d7f872ce1c0c6bd1c51ab11f5ae95c6a5e51"},{"bytes":2800,"name":"manifest.json","sha256":"31e2c4703a080b6b9baf1d3bd5d97467e002c607536fdff4b0ddec5923ee1bd0"},{"bytes":89,"name":"manifest.sig","sha256":"e25664a2cbdf844437c98e0b16fd73f6d9a5c4e5f8ea757fabcac44f34e11c6d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"549200d85a467d6f0e4094fdfd1762200d3f7f8d11b3bc3f6a1dfaebb1788164"}],"publication_id":"OT-2026-000010412"} Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down - OpenTechnical OT-2026-000010412
OpenTechnical
This publication supersedes OT-2026-000006140. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010412

Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
9134f62e543b9b6481da47850775d7f872ce1c0c6bd1c51ab11f5ae95c6a5e51

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006140, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010412, “Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010412.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010412" title: "Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010412" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "drop release" --- # Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006140, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010412 Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010412 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006140, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010412 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010412 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010412", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 983 }, "figures": [], "files": [ { "bytes": 17686, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b418e615035ba3d9f75692d7f5af806e2b122a91ed947112df3d6468ff59e7dd" }, { "bytes": 7264, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b748e0d30707e3127bdd17985a1586d9484cf432b0bc678ebc612e56995fef5c" }, { "bytes": 6986, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9134f62e543b9b6481da47850775d7f872ce1c0c6bd1c51ab11f5ae95c6a5e51" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010412/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "contact detector", "vent valve", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010412", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006140", "title": "Two bellows cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down", "uuid": "01a0ae6c-0ee6-71b7-9975-48c91f93c1e5" } WfdOkLwIilTYQawvO/PIsQjr121G2qnOEbZpV4Dnfk5A1YW22aZHhcuZVdULR0Y/n2e/Sx2QTx8pUNIVC6aRBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WfdOkLwIilTYQawvO/PIsQjr121G2qnOEbZpV4Dnfk5A1YW22aZHhcuZVdULR0Y/n2e/Sx2QTx8pUNIVC6aRBQ== {"files":[{"bytes":19617,"name":"index.html","sha256":"81d3f635a57cc412e90f2e229231b9bc2284058f3df1ee4699fdf486157cedd4"},{"bytes":8863,"name":"publication.md","sha256":"9748896b3957f822481d057bb4fc728d1fb54d8b99aea715d9b688874a667df8"},{"bytes":8516,"name":"publication.txt","sha256":"0f0e50dd4fb08eed8b4cae62d15a47880018becf49ef22d595eb342555ee5269"},{"bytes":2908,"name":"manifest.json","sha256":"7dad53ef3499cca11b3ea808b071acfeabea760315d38fb7a298a803102bd156"},{"bytes":89,"name":"manifest.sig","sha256":"25ce7a59274219f87837514e68e6a95faf650331a8bea3649084afb982c1b252"},{"bytes":227,"name":"manifest.sig.txt","sha256":"14657fa688cd10e5f342b76c88bfafdb5b5867c77e867ebce78baf2dbddd8764"}],"publication_id":"OT-2026-000010413"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010413
OpenTechnical
This publication supersedes OT-2026-000006141. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010413

Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0f0e50dd4fb08eed8b4cae62d15a47880018becf49ef22d595eb342555ee5269

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006141, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010413, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010413.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010413" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010413" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006141, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010413 Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010413 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006141, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010413 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010413 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010413", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1208 }, "figures": [], "files": [ { "bytes": 19617, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81d3f635a57cc412e90f2e229231b9bc2284058f3df1ee4699fdf486157cedd4" }, { "bytes": 8863, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9748896b3957f822481d057bb4fc728d1fb54d8b99aea715d9b688874a667df8" }, { "bytes": 8516, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0f0e50dd4fb08eed8b4cae62d15a47880018becf49ef22d595eb342555ee5269" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010413/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010413", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006141", "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7742-971a-8ff47cc95317" } aRjG0Td1hNmg33TPpxvDbU9FDKkNuJpv3v/ou399h7Elsvhwxmdu3hchowiKLvBwMNiocI6q1gHvbHW1L302AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aRjG0Td1hNmg33TPpxvDbU9FDKkNuJpv3v/ou399h7Elsvhwxmdu3hchowiKLvBwMNiocI6q1gHvbHW1L302AA== {"files":[{"bytes":16870,"name":"index.html","sha256":"0958b9420540f615fbe817514deaff273e3f1c9e4e50400354773dcda431a0a8"},{"bytes":6633,"name":"publication.md","sha256":"34ccaa5625f9e2eef0fe122eab2c4dd4ce97a30947d32ff3793213fe54d4e336"},{"bytes":6354,"name":"publication.txt","sha256":"e7dae4c86d95298a696bb8dc1542cc4a471c7e6f7968f374daa4f1367918f504"},{"bytes":2726,"name":"manifest.json","sha256":"94e9c74888309e61047f495747965d0952315ae8867bf391402aa56ecfd85885"},{"bytes":89,"name":"manifest.sig","sha256":"5db7cbe175c8cbff9a1845f8edca617c5f98ab5044020e95f0140d97da9e51b7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fca98200e5f148dfb6e26dbe7c5d9bab9b1ab3cc9c732a5fa29d7f77fa28c401"}],"publication_id":"OT-2026-000010414"} Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010414
OpenTechnical
This publication supersedes OT-2026-000006142. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010414

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e7dae4c86d95298a696bb8dc1542cc4a471c7e6f7968f374daa4f1367918f504

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006142, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010414, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010414.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010414" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010414" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006142, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010414 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010414 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006142, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010414 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010414 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006143. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010415

Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
757e4f29194e2196704b5a3fb2e9e83a2cefe96d602b6021c6667a2f7e6f2dca

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006143, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007469.

Publication information

Citation

OpenTechnical Publication OT-2026-000010415, “Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010415.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010415" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010415" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006143, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007469. OPENTECHNICAL PUBLICATION OT-2026-000010415 Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010415 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006143, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007469. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010415 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010415 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010415", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 829 }, "figures": [], "files": [ { "bytes": 16590, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a32acc88641c30e26cdb13874023a4aa85ea47725156e5f7df905d131ddb7acd" }, { "bytes": 6394, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bbc3c95a4b0c6a1498a6759d631880b334f4695beeb2d04b5962e5526863e88a" }, { "bytes": 6115, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "757e4f29194e2196704b5a3fb2e9e83a2cefe96d602b6021c6667a2f7e6f2dca" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010415/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010415", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006143", "title": "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-793b-9955-3a8cb64f4e86" } NKz7XqVsFsjL3U5Axqt/4BsjVvbG8xAbDF7zXfQpqjiGoRmtDNrw2xoFgFkeIoTIb/2UvdqXrJGDGpFEJH20Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NKz7XqVsFsjL3U5Axqt/4BsjVvbG8xAbDF7zXfQpqjiGoRmtDNrw2xoFgFkeIoTIb/2UvdqXrJGDGpFEJH20Dg== {"files":[{"bytes":18117,"name":"index.html","sha256":"0fbd052dfba0a6974eef91fefc35a924333f5004a7d97fec795759acbeca50ac"},{"bytes":7708,"name":"publication.md","sha256":"4367828e43fb24facfc29b83a765c5c21ecae51d2e96f40aa6129419ebcb6217"},{"bytes":7422,"name":"publication.txt","sha256":"352a4c9441a4b71b2bf68f7ef41dab4b73e963859b5b62a75f5cbaeb0165a367"},{"bytes":2758,"name":"manifest.json","sha256":"afe4d36f43d0f22dd198de42fe83270c60315b402d607788aceb8e6fe5360c1b"},{"bytes":89,"name":"manifest.sig","sha256":"cdae5d2aef3bba7a8b674cd78eefda48508bfd7d7d2b9aaeffe40da763fa80cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1a57431b73226f7b988775658735f5e68ace1431047b8e805cbc65a0e1d4fbea"}],"publication_id":"OT-2026-000010416"} Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010416
OpenTechnical
This publication supersedes OT-2026-000006144. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010416

Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
352a4c9441a4b71b2bf68f7ef41dab4b73e963859b5b62a75f5cbaeb0165a367

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006144, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007472.

Publication information

Citation

OpenTechnical Publication OT-2026-000010416, “Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010416.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010416" title: "Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010416" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006144, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007472. OPENTECHNICAL PUBLICATION OT-2026-000010416 Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010416 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006144, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007472. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010416 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010416 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010416", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1058 }, "figures": [], "files": [ { "bytes": 18117, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0fbd052dfba0a6974eef91fefc35a924333f5004a7d97fec795759acbeca50ac" }, { "bytes": 7708, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4367828e43fb24facfc29b83a765c5c21ecae51d2e96f40aa6129419ebcb6217" }, { "bytes": 7422, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "352a4c9441a4b71b2bf68f7ef41dab4b73e963859b5b62a75f5cbaeb0165a367" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010416/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010416", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006144", "title": "Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7812-ac7f-19d6d9ce6b1e" } JPpwPHE5g90li4azE7nil3tAwDJc6cKFZgdLyT5/A8AFUAVQIu9MPalw1XbBuIlWgdwXpUA7iiuzmlDT2vlGAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JPpwPHE5g90li4azE7nil3tAwDJc6cKFZgdLyT5/A8AFUAVQIu9MPalw1XbBuIlWgdwXpUA7iiuzmlDT2vlGAg== {"files":[{"bytes":17310,"name":"index.html","sha256":"68a4de83abf66e14575962c6e478272ea688b7d582cdf9e3bc042d8c003ba037"},{"bytes":6951,"name":"publication.md","sha256":"b5d30a830240e63f46e88684f6116c34d63ddc7227edca6bc7931445bb1fb712"},{"bytes":6655,"name":"publication.txt","sha256":"b0c7f6c3f99d7427e942a20c848e78648bd5422237dca992d9b79cddfe20f15a"},{"bytes":2748,"name":"manifest.json","sha256":"36f7235a2a779171eee78e4c4028e5ea236486ac368c9a622c42adc1eee74772"},{"bytes":89,"name":"manifest.sig","sha256":"d30214093d0d8666cd13d67fe86c3829ed468775a3ff5208f86a852f25abd3a4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9f8d79681c01256e1b59243a8ae2f43347441b217eaf8557c3ac77da9d9aa1dc"}],"publication_id":"OT-2026-000010417"} Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000010417
OpenTechnical
This publication supersedes OT-2026-000006145. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010417

Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
b0c7f6c3f99d7427e942a20c848e78648bd5422237dca992d9b79cddfe20f15a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006145, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010417, “Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010417.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010417" title: "Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010417" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006145, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010417 Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010417 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006145, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010417 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010417 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010417", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 925 }, "figures": [], "files": [ { "bytes": 17310, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "68a4de83abf66e14575962c6e478272ea688b7d582cdf9e3bc042d8c003ba037" }, { "bytes": 6951, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b5d30a830240e63f46e88684f6116c34d63ddc7227edca6bc7931445bb1fb712" }, { "bytes": 6655, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b0c7f6c3f99d7427e942a20c848e78648bd5422237dca992d9b79cddfe20f15a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010417/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010417", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006145", "title": "Four pad foam vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee6-7d87-a35c-5287d252bd37" } Wj8XFXEJCAxgnCev4mZF2hNfjnrNp/HSF+ETVppEXWcttRiu8HyIML5tulL6CfwOopZ7PxrT6/EWej+9SQF3BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Wj8XFXEJCAxgnCev4mZF2hNfjnrNp/HSF+ETVppEXWcttRiu8HyIML5tulL6CfwOopZ7PxrT6/EWej+9SQF3BQ== {"files":[{"bytes":16689,"name":"index.html","sha256":"3adfdbbc5cab47c29e0536e911fe653228fc8f681fa83ee3a29edda3d4b6e19d"},{"bytes":6500,"name":"publication.md","sha256":"2b95c9486c6f6e8350afe9772c1c88a8c2b85c26bcf36394de9e7336f6179050"},{"bytes":6201,"name":"publication.txt","sha256":"81bb71e6361c7c165e33cca82bc7e77af86cd70c201a728dbac280a59d827e39"},{"bytes":2780,"name":"manifest.json","sha256":"000e1c7b6282701cd9b29e4b0eb02c05bbb92545fab4470602935fb8f05bebd3"},{"bytes":89,"name":"manifest.sig","sha256":"dcd45ff86a2eda80cb91a94b36898adf75670f894930c8b380f4a1afc575a18b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a4fea96c0870e9744eafa039748b4fb7f1288dadaf158a0fcbe2901c663a1364"}],"publication_id":"OT-2026-000010418"} Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down - OpenTechnical OT-2026-000010418
OpenTechnical
This publication supersedes OT-2026-000006146. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010418

Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
81bb71e6361c7c165e33cca82bc7e77af86cd70c201a728dbac280a59d827e39

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006146, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010418, “Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010418.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010418" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010418" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006146, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010418 Four pad foam vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010418 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006146, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010418 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010418 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006147. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010419

Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e53d42c3f642004a1caf83ebb633651fc5ff1a3dee3d3bbd393e33c0712f3978

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006147, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010419, “Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010419.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010419" title: "Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010419" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "drop release" --- # Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006147, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010419 Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010419 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006147, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010419 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010419 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006148. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010420

Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
03b6025223fa059a1affd150dd3ebebf277729d73d0bb900337ff73e06f297d2

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006148, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010420, “Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010420.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010420" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010420" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006148, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010420 Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010420 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006148, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010420 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010420 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010420", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 764 }, "figures": [], "files": [ { "bytes": 16077, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e5e4d6f5d24ca16dc9c34641f39ccd614f9bdedcafc1bb5e763f5d5399743e7e" }, { "bytes": 5950, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "430c424c85076032c22419fba5871cec69df3b1b51cff2aa5c32efad3a1896b9" }, { "bytes": 5651, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "03b6025223fa059a1affd150dd3ebebf277729d73d0bb900337ff73e06f297d2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010420/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010420", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006148", "title": "Four cup vacuum gripper, four outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee6-723f-b932-8cae3d334a48" } Oj1XrtzuffRt4hW665mf+GoKtimHPtaAQA44featm6D0aJ9iAWvULw850E23wTYuFGIdDRQHgpsY7kYZwfcBDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Oj1XrtzuffRt4hW665mf+GoKtimHPtaAQA44featm6D0aJ9iAWvULw850E23wTYuFGIdDRQHgpsY7kYZwfcBDA== {"files":[{"bytes":18196,"name":"index.html","sha256":"5cfef34359b949bdf52726df1aadd720d1e10189bafb86de4686d4fc7c9b87b1"},{"bytes":7787,"name":"publication.md","sha256":"9b2f363ce147ef005178aff900543e37109cc4dfa3c3ecbc80a0ea221ec7396d"},{"bytes":7500,"name":"publication.txt","sha256":"303b89c08e3cbfacf698d90d5d8cf9d90c85fdf0141391fbb452f99a209aa523"},{"bytes":2747,"name":"manifest.json","sha256":"d813f6a28da6d542b5d19c1c78d6982c13a62eee19816c073d1ba403567ffa41"},{"bytes":89,"name":"manifest.sig","sha256":"ee1447bf399b2082d73892e77d1d8a2503fa9c23820383e94d8b83d1256b2641"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9d4b0832286d34289b10ea872ba26d4f945d23ed049d6d111de77fb30fac76ca"}],"publication_id":"OT-2026-000010421"} Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010421
OpenTechnical
This publication supersedes OT-2026-000006149. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010421

Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
303b89c08e3cbfacf698d90d5d8cf9d90c85fdf0141391fbb452f99a209aa523

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006149, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010421, “Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010421.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010421" title: "Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010421" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006149, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010421 Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010421 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006149, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010421 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010421 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010421", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1067 }, "figures": [], "files": [ { "bytes": 18196, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5cfef34359b949bdf52726df1aadd720d1e10189bafb86de4686d4fc7c9b87b1" }, { "bytes": 7787, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9b2f363ce147ef005178aff900543e37109cc4dfa3c3ecbc80a0ea221ec7396d" }, { "bytes": 7500, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "303b89c08e3cbfacf698d90d5d8cf9d90c85fdf0141391fbb452f99a209aa523" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010421/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010421", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006149", "title": "Foam pad vacuum gripper, three zone face, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7d29-9baf-bb62a2e56fc2" } itwgUfWJSncdqQx3FeF5R/DIZ+51QkgUP26tMIhresOWylPINCk8T7osEXRT0baiGWBA5J9K9ZHp67r3acsCDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: itwgUfWJSncdqQx3FeF5R/DIZ+51QkgUP26tMIhresOWylPINCk8T7osEXRT0baiGWBA5J9K9ZHp67r3acsCDA== {"files":[{"bytes":18169,"name":"index.html","sha256":"2dcad78cb498df35900d1b84a7ce3bff7b2f06ea89a9afd4c37693206fb14c0f"},{"bytes":7728,"name":"publication.md","sha256":"353de1fef7aa2493bcc09ac42f746202c135fd4c44cd341252031d3802cfdf5b"},{"bytes":7413,"name":"publication.txt","sha256":"bd2d0a653fff84c0975de8a47c44a1ef0036af24fa16a00329713480992dfd6a"},{"bytes":2788,"name":"manifest.json","sha256":"4f2b18baf6c85df4fa8d5fc3ae79ef54ed2ac286375548ce81471572a446beb0"},{"bytes":89,"name":"manifest.sig","sha256":"1ff887bb53c264097f122736705af6f745a96d6425413e59cb91cf6b7c768cc9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"92781aa5230f917f4862319bce8969742733dd69a3890defdb7b3033abc5307c"}],"publication_id":"OT-2026-000010422"} Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010422
OpenTechnical
This publication supersedes OT-2026-000006150. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010422

Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
bd2d0a653fff84c0975de8a47c44a1ef0036af24fa16a00329713480992dfd6a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006150, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010422, “Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010422.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010422" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010422" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006150, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010422 Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010422 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006150, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010422 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010422 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010422", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1047 }, "figures": [], "files": [ { "bytes": 18169, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2dcad78cb498df35900d1b84a7ce3bff7b2f06ea89a9afd4c37693206fb14c0f" }, { "bytes": 7728, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "353de1fef7aa2493bcc09ac42f746202c135fd4c44cd341252031d3802cfdf5b" }, { "bytes": 7413, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bd2d0a653fff84c0975de8a47c44a1ef0036af24fa16a00329713480992dfd6a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010422/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010422", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006150", "title": "Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7378-977e-c0db1cdd1fec" } EgbGJN8cxRXRr7jTFhxn+ALCkoqPbn0RPGhnJ6uV8bb+A1XODdz3WYcj2aNjWIOXaaQ6duUftjUXzEJ9zZ/0Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EgbGJN8cxRXRr7jTFhxn+ALCkoqPbn0RPGhnJ6uV8bb+A1XODdz3WYcj2aNjWIOXaaQ6duUftjUXzEJ9zZ/0Cw== {"files":[{"bytes":17859,"name":"index.html","sha256":"a7ac20d2c2349c34acbe1b7f7337308938341e24090b77ff8bfe741078acc0f9"},{"bytes":7433,"name":"publication.md","sha256":"642943797828919bd6c159cf0fa6d9dfd3bc445993ce9a19adf66b2697320468"},{"bytes":7167,"name":"publication.txt","sha256":"e75f45d96e432c9bc658580b48eedca00668f6b8b12f535c2afc727c1d9c055f"},{"bytes":2768,"name":"manifest.json","sha256":"790f7d7b94f06b2b1b4a5ff709f096d995659d1869e507896bdc03c6a00780b7"},{"bytes":89,"name":"manifest.sig","sha256":"1e2466b18b76c883ca51fcffaa48e3269dbfbb1d31b4e70b61af2a8d4d4de751"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5e0d1bc10b01d514633fa59f934090363c057eefac252ed4624a9d2598222ae7"}],"publication_id":"OT-2026-000010423"} Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000010423
OpenTechnical
This publication supersedes OT-2026-000006151. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010423

Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e75f45d96e432c9bc658580b48eedca00668f6b8b12f535c2afc727c1d9c055f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006151, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010423, “Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010423.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010423" title: "Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010423" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006151, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010423 Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010423 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006151, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010423 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010423 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006152. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010424

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
3252e6315de8b64270951d77bee89845351125eb798c06d75bbed6073cfef7f2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006152, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010424, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010424.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010424" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010424" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006152, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010424 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010424 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006152, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010424 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010424 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010424", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1056 }, "figures": [], "files": [ { "bytes": 18215, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "27de4c050e25e541ab1acbc4243a9b9bdf2a468da33418d0681508fc05f053a7" }, { "bytes": 7785, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "98922962df77f05839c9f7f282380172cb2de3259d0c12fd7c39106bb65440a0" }, { "bytes": 7475, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3252e6315de8b64270951d77bee89845351125eb798c06d75bbed6073cfef7f2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010424/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010424", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006152", "title": "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-714a-80f8-bfa7a7cddb99" } c1CvYioxo6w2oR7w67fovhh68pH47LAtD2tk1JnExMNMpYCJIE6UEiPQu+Eb0bM657GLFa+acW9A5/Mj6wgUDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: c1CvYioxo6w2oR7w67fovhh68pH47LAtD2tk1JnExMNMpYCJIE6UEiPQu+Eb0bM657GLFa+acW9A5/Mj6wgUDg== {"files":[{"bytes":17501,"name":"index.html","sha256":"109055d31521faa54cd58a156a1fd4eb0da87b13514529f46788f1705636f882"},{"bytes":7232,"name":"publication.md","sha256":"e542be2975e7d9c5d39bf338bf1fc878a3327b6679d4d56fdfea7a644e0c2a33"},{"bytes":6908,"name":"publication.txt","sha256":"b124463d095f1f21303224b64179d713f2a9e353a788ae0fc7c9fd4f8ca035ba"},{"bytes":2826,"name":"manifest.json","sha256":"67cabccf8d40f9873c9c1a4e54585c91b4e17915ff569dea7d1ee99692781650"},{"bytes":89,"name":"manifest.sig","sha256":"936c727f66c3491aec63fbaaa6a68d35cfe07fb5989a1439d92bfb1ef4281f8d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"097ad824a332aa847645639f0e426dbec52ce38667ef0025d01947a7a2a64ad7"}],"publication_id":"OT-2026-000010425"} Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010425
OpenTechnical
This publication supersedes OT-2026-000006153. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010425

Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b124463d095f1f21303224b64179d713f2a9e353a788ae0fc7c9fd4f8ca035ba

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006153, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010425, “Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010425.

To cite specific content, add the paragraph or figure numbers.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010425" title: "Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010425" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006153, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010425 Two bellows cup vacuum gripper, two zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010425 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006153, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010425 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010425 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006154. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010426

Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
860cd40009dd397e5f86def22e42e9388834055039b673ba36739bbf3a4ecf74

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006154, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010426, “Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010426.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010426" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010426" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006154, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010426 Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010426 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006154, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010426 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010426 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010426", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 891 }, "figures": [], "files": [ { "bytes": 17145, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e306d337bb42ef5476476d5114b6b99f9acbeb26194e277b6a56aac97bdbdd83" }, { "bytes": 6879, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2afd270271723562ef3e0337c37231ae1449900c3d5eebc164377e64e682319b" }, { "bytes": 6558, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "860cd40009dd397e5f86def22e42e9388834055039b673ba36739bbf3a4ecf74" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010426/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010426", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006154", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-715f-968a-cb61c9df1b60" } jcOQluPDPw2Q9kQEpwmYH7tuLlnOFtut9EUunqpfyc9jfYYC/05bHpKEP/VqIfHicgTNgJF7OazsgCgr/zQ3Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jcOQluPDPw2Q9kQEpwmYH7tuLlnOFtut9EUunqpfyc9jfYYC/05bHpKEP/VqIfHicgTNgJF7OazsgCgr/zQ3Dg== {"files":[{"bytes":17925,"name":"index.html","sha256":"979f2e15087a0de5339c69e3e1bd185ae8cbc1b05f10030d4af2d1aa26101e28"},{"bytes":7617,"name":"publication.md","sha256":"055420dcc67e1827744669f786981fe5fdb4653e84c73baea7d847f638bd054e"},{"bytes":7345,"name":"publication.txt","sha256":"05f14b7f5de8af64315741bafa068bc7ae1bef073c74961bd35116baa74d4a15"},{"bytes":2785,"name":"manifest.json","sha256":"7e24e8cfb0605591443cae8b8db670dce5fc97585301d704f1019f92fb9b5cf0"},{"bytes":89,"name":"manifest.sig","sha256":"e0b2c7c015d69913ae2897aa40114adaf8e0fae856dd0b64f793a4fe9e802df8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41f5a1743860c29effdf7a96cb912ef99cc48d8dc0551dd7e106b857898cf0ea"}],"publication_id":"OT-2026-000010427"} Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010427
OpenTechnical
This publication supersedes OT-2026-000006155. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010427

Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
05f14b7f5de8af64315741bafa068bc7ae1bef073c74961bd35116baa74d4a15

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006155, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010427, “Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010427.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010427" title: "Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010427" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006155, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010427 Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010427 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006155, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010427 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010427 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010427", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1038 }, "figures": [], "files": [ { "bytes": 17925, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "979f2e15087a0de5339c69e3e1bd185ae8cbc1b05f10030d4af2d1aa26101e28" }, { "bytes": 7617, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "055420dcc67e1827744669f786981fe5fdb4653e84c73baea7d847f638bd054e" }, { "bytes": 7345, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "05f14b7f5de8af64315741bafa068bc7ae1bef073c74961bd35116baa74d4a15" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010427/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010427", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006155", "title": "Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7003-a837-eddcecad94fb" } NO6UTI3GmkkucaAMcdFkAlnrPV4+6UcpbdPB8YCErMAV84cRbHrK6NQQCEPfVon442jP30MjdamDkM4gZGLwCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NO6UTI3GmkkucaAMcdFkAlnrPV4+6UcpbdPB8YCErMAV84cRbHrK6NQQCEPfVon442jP30MjdamDkM4gZGLwCQ== {"files":[{"bytes":17901,"name":"index.html","sha256":"0380d2e378d98b64835298096659082a83cd4c4f6e9723260f3da9efc3dfd694"},{"bytes":7484,"name":"publication.md","sha256":"9d0fb0d37a5dd16f44c55385b1942d8a75947e55f2b62cb1282de05b87650967"},{"bytes":7151,"name":"publication.txt","sha256":"78d1e4117249de5bff4807243f1e4d26fdbe75c434cc6c67aa615c730a884a39"},{"bytes":2884,"name":"manifest.json","sha256":"4694001afae69d390a22959a78a67e781765f677029695956593d25447bc90ee"},{"bytes":89,"name":"manifest.sig","sha256":"0342ccce0770b10f80135e955c86251d60bbadfab4005addc1dcf01dab3dc595"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e5e19fadf042cc7df1173770d2e753e4c789f145f6e3e797b45b702a38b84f2d"}],"publication_id":"OT-2026-000010428"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010428
OpenTechnical
This publication supersedes OT-2026-000006156. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010428

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
78d1e4117249de5bff4807243f1e4d26fdbe75c434cc6c67aa615c730a884a39

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006156, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010428, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010428.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010428" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010428" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "drop release" - "plant vacuum supply" - "pressure sensing" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006156, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010428 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010428 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006156, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010428 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010428 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006157. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010429

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
555993c9f7b6cf5deb660c055ea924839d6182939ed384d0b667e680c064213c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006157, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010429, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010429.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010429" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010429" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006157, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010429 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010429 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006157, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010429 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010429 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006158. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010430

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
743b7ddc75458cbb3a0aa1026ab0b6f6fd856676f4f32b4e64409520e115097b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006158, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010430, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010430.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010430" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010430" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006158, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010430 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010430 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006158, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010430 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010430 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010430", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 989 }, "figures": [], "files": [ { "bytes": 17940, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc01a8a98573d674eb93cacaed139331bd728cf167d4238925be1ca6bfa7b5e6" }, { "bytes": 7459, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f7dbb53af8025b16b68bfab901c7720b0108452c30d1d161ab8cc0afb0fc388e" }, { "bytes": 7132, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "743b7ddc75458cbb3a0aa1026ab0b6f6fd856676f4f32b4e64409520e115097b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010430/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010430", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006158", "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7693-ae0d-433e14dd90ed" } zs8P3HVkP7b/g6Tqby2mnH9PyZJk5x+4IjseSUK+5nsVxSVcB5dA7qcNypv3hrbJpnrj5I7XbuNYUoS+z7HoCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zs8P3HVkP7b/g6Tqby2mnH9PyZJk5x+4IjseSUK+5nsVxSVcB5dA7qcNypv3hrbJpnrj5I7XbuNYUoS+z7HoCA== {"files":[{"bytes":18260,"name":"index.html","sha256":"9c1d19a0015cd2a475f0d966bcbf830ce60f8aa29e13e463ce1af7e3659fddd8"},{"bytes":7763,"name":"publication.md","sha256":"8e4854a0655dd193e7a65897befc5b61e4114efa3b8766ecd9f4d4ac90c83531"},{"bytes":7473,"name":"publication.txt","sha256":"1cad4c567dc947c45f87750b3fa1049fcb8fb6397f51eb6aa7fb5678e2ba2fcb"},{"bytes":2784,"name":"manifest.json","sha256":"451d58f1f4a32760bf6748415fef6b51ba79ac8d9d9235a0071fa435231d1519"},{"bytes":89,"name":"manifest.sig","sha256":"bcd49b31c1dff1cbd7120edab64318aa1cfef3d2767cd03316ab4acc5a899672"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c787d128df52b811f8b3e3faa4b9d069f7232d6328cd4c8fbd9e60f4769e398a"}],"publication_id":"OT-2026-000010431"} Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010431
OpenTechnical
This publication supersedes OT-2026-000006159. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010431

Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1cad4c567dc947c45f87750b3fa1049fcb8fb6397f51eb6aa7fb5678e2ba2fcb

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006159, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010431, “Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010431.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010431" title: "Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010431" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006159, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010431 Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010431 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006159, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010431 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010431 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010431", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1056 }, "figures": [], "files": [ { "bytes": 18260, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c1d19a0015cd2a475f0d966bcbf830ce60f8aa29e13e463ce1af7e3659fddd8" }, { "bytes": 7763, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8e4854a0655dd193e7a65897befc5b61e4114efa3b8766ecd9f4d4ac90c83531" }, { "bytes": 7473, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1cad4c567dc947c45f87750b3fa1049fcb8fb6397f51eb6aa7fb5678e2ba2fcb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010431/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010431", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006159", "title": "Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee6-73b8-bd74-50b7db0f3980" } uxi0rOVDsBk6hSiyJmh/y3D7Cx4it8COBU4Or3B24lz7zkqmdEJh/64vkS1kXtevcr0mcp4lKPQiXaS0Qkm4Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uxi0rOVDsBk6hSiyJmh/y3D7Cx4it8COBU4Or3B24lz7zkqmdEJh/64vkS1kXtevcr0mcp4lKPQiXaS0Qkm4Dg== {"files":[{"bytes":19928,"name":"index.html","sha256":"14bc1595d20dfbbbc085625ea08af14e94a943266858fdb5180f5eb604daa0ef"},{"bytes":9087,"name":"publication.md","sha256":"feeeaf39538b788ebb4ea6f151be874acd00b629bc217469e5861ab3c06b8e05"},{"bytes":8753,"name":"publication.txt","sha256":"e631bed03d17a453f775c9ad878fbe8769f6efbd09b92dba392022555ca8f935"},{"bytes":2884,"name":"manifest.json","sha256":"b18714985e140faedd29d3785ce9dfceda8539eb8186392d96c807a3efccc090"},{"bytes":89,"name":"manifest.sig","sha256":"3642f9e5bbb9cc4dd17ae70c5ae1c496cca0007fc8af3a411b9d57b66fbe3eb1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b62f816456892619920b493643e5fecf3468869de8b3f441fe10fe2e5f8b80e5"}],"publication_id":"OT-2026-000010432"} Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010432
OpenTechnical
This publication supersedes OT-2026-000006160. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010432

Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
e631bed03d17a453f775c9ad878fbe8769f6efbd09b92dba392022555ca8f935

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The foam pads are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0036]This publication supersedes OT-2026-000006160, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010432, “Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010432.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010432" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010432" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0036] This publication supersedes OT-2026-000006160, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010432 Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010432 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0036] This publication supersedes OT-2026-000006160, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010432 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010432 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010432", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1259 }, "figures": [], "files": [ { "bytes": 19928, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "14bc1595d20dfbbbc085625ea08af14e94a943266858fdb5180f5eb604daa0ef" }, { "bytes": 9087, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "feeeaf39538b788ebb4ea6f151be874acd00b629bc217469e5861ab3c06b8e05" }, { "bytes": 8753, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e631bed03d17a453f775c9ad878fbe8769f6efbd09b92dba392022555ca8f935" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010432/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010432", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006160", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-70eb-9274-12a7cda6b2a2" } OSlmBfgu07ezyWKMoeeU9uQegNkYrUASe5E1K4KJxuyxx5y8XSNuaF9/PWQxt87YtqUkt65JqlM+QCklu7zpDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OSlmBfgu07ezyWKMoeeU9uQegNkYrUASe5E1K4KJxuyxx5y8XSNuaF9/PWQxt87YtqUkt65JqlM+QCklu7zpDQ== {"files":[{"bytes":16520,"name":"index.html","sha256":"d7d1144522028af0d2c3eac6e1f60538813890395075979d420cef618041228c"},{"bytes":6340,"name":"publication.md","sha256":"7de5ae75214923d1842e45a2b1baa964e755b7316415cd7d4da7832ba0ebf0aa"},{"bytes":6047,"name":"publication.txt","sha256":"35073561e162d64443f4d492e547fc9fc6e1191cb6a7bc895292cba8b87e03b5"},{"bytes":2794,"name":"manifest.json","sha256":"9fdbccffb6e6b6b6647412024bcb71e88dc49fdbe36979c826ca61bb1acc6828"},{"bytes":89,"name":"manifest.sig","sha256":"b6fcd3e4a7e89e589ea51f31ef1a85b5e84ec1e02e016f36fb911a074b1591eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7f39b4d3bd99a827f622622822e4bfd0359f8831b043fd83b401e3a1d377887b"}],"publication_id":"OT-2026-000010433"} Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down - OpenTechnical OT-2026-000010433
OpenTechnical
This publication supersedes OT-2026-000006161. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010433

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
35073561e162d64443f4d492e547fc9fc6e1191cb6a7bc895292cba8b87e03b5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006161, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010433, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010433.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010433" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010433" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006161, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010433 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010433 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006161, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010433 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010433 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010433", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 836 }, "figures": [], "files": [ { "bytes": 16520, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d7d1144522028af0d2c3eac6e1f60538813890395075979d420cef618041228c" }, { "bytes": 6340, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7de5ae75214923d1842e45a2b1baa964e755b7316415cd7d4da7832ba0ebf0aa" }, { "bytes": 6047, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "35073561e162d64443f4d492e547fc9fc6e1191cb6a7bc895292cba8b87e03b5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010433/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010433", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006161", "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down", "uuid": "01a0ae6c-0ee6-7581-8611-1ec5e9571aa4" } If6bOduut+5N9cpY524XvaQpoohAa5b0KhetBPYeGYmuU5e1CI2vWSaCz9/dj+75j5Wx32KrE1jK3oXFFf9tAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: If6bOduut+5N9cpY524XvaQpoohAa5b0KhetBPYeGYmuU5e1CI2vWSaCz9/dj+75j5Wx32KrE1jK3oXFFf9tAg== {"files":[{"bytes":17922,"name":"index.html","sha256":"3bd3452cc05be459f80b85087bcecfab0636c1b43379bb1f876d53c7342c795b"},{"bytes":7494,"name":"publication.md","sha256":"9eac2f8a628480e21e552a26fd1ca8a5abad107b58ae61c9702e4c0829be58fc"},{"bytes":7212,"name":"publication.txt","sha256":"167ab1f793ae59f3399efd3dda7aff417f9a03684960f2cb0dea359de857b873"},{"bytes":2763,"name":"manifest.json","sha256":"21e7b876d3eda253b473b5a2823a3c63d4cac52edbab73e501a5faa93410c371"},{"bytes":89,"name":"manifest.sig","sha256":"16423690e18084889ddf9c5e7098e9dfc191ffd0362f3b3cbee23e735a9f777a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f35bea8f273868d7a0bdfead4c0630e49f4bd49c4733944835d6c19e885974ed"}],"publication_id":"OT-2026-000010434"} Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010434
OpenTechnical
This publication supersedes OT-2026-000006162. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010434

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
167ab1f793ae59f3399efd3dda7aff417f9a03684960f2cb0dea359de857b873

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006162, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010434, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010434.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010434" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010434" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006162, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010434 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010434 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006162, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010434 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010434 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006163. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010435

Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5064efd3fdad5805f7e1977c7adf4c37396143e6a8a327d8bec1ca8796a25dcb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006163, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010435, “Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010435.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010435" title: "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010435" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006163, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010435 Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010435 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006163, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010435 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010435 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010435", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 933 }, "figures": [], "files": [ { "bytes": 17196, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f01c6d6ce39ebdd5db3e2feb44d3fd68edf728806442dcc609f05bf563c2d99" }, { "bytes": 6973, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "28535a21e62786abd6be2d5d1456827c01d8028645178487f2a2fff53ae50216" }, { "bytes": 6696, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5064efd3fdad5805f7e1977c7adf4c37396143e6a8a327d8bec1ca8796a25dcb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010435/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010435", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006163", "title": "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-762c-92ae-700f37f87035" } x5fCqB4Qelg4P2kPVNoly1+h9d7V7IXLIETL4+GxEUxcdVgHxmsOi/mC/1/xmBAHQ3LG/iLR7TBR4JdCWe3vCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: x5fCqB4Qelg4P2kPVNoly1+h9d7V7IXLIETL4+GxEUxcdVgHxmsOi/mC/1/xmBAHQ3LG/iLR7TBR4JdCWe3vCg== {"files":[{"bytes":16602,"name":"index.html","sha256":"cc9e5386437a7ac3ac0194b44bbccc652bff8c0fd1c01f0eca1bdf94b66f6c22"},{"bytes":6398,"name":"publication.md","sha256":"cbff2939d384c9503334a46615ff4395bee47a7749c17a5462d2f85ea8cdc7cf"},{"bytes":6109,"name":"publication.txt","sha256":"c3450e7d424e9940c2306659bcb4a87e6b080c8c6777612d5975f461c9cc065d"},{"bytes":2747,"name":"manifest.json","sha256":"41025707d9b4f38161c656e8e33da8c3873c255a184edd154430d5b87836d8d2"},{"bytes":89,"name":"manifest.sig","sha256":"cfb08bf839e93560d3ca7979428d956e58e5f333a9f36e964b899148d23c4591"},{"bytes":227,"name":"manifest.sig.txt","sha256":"05e1398f463f4e50d8f1edb9917539eee78cb02e8aaa570a6e0a2635f11a29ec"}],"publication_id":"OT-2026-000010436"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010436
OpenTechnical
This publication supersedes OT-2026-000006164. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010436

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
c3450e7d424e9940c2306659bcb4a87e6b080c8c6777612d5975f461c9cc065d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006164, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010436, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010436.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010436" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010436" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006164, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010436 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010436 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006164, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010436 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010436 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010436", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16602, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cc9e5386437a7ac3ac0194b44bbccc652bff8c0fd1c01f0eca1bdf94b66f6c22" }, { "bytes": 6398, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cbff2939d384c9503334a46615ff4395bee47a7749c17a5462d2f85ea8cdc7cf" }, { "bytes": 6109, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c3450e7d424e9940c2306659bcb4a87e6b080c8c6777612d5975f461c9cc065d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010436/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010436", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006164", "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7991-bdcd-f3afca771596" } 9WLT7tQyzazU/S7q2DJlEJe17i4/UeVf+AYE/Mh7432e3VXfX+CaQTVSuEsPypTppDtPLSSHTYwDFcMrqI9OAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9WLT7tQyzazU/S7q2DJlEJe17i4/UeVf+AYE/Mh7432e3VXfX+CaQTVSuEsPypTppDtPLSSHTYwDFcMrqI9OAQ== {"files":[{"bytes":17247,"name":"index.html","sha256":"2f221406c81fddb79c3088ce333c0eab8760e713cb4fe124b032e11c103b6282"},{"bytes":7022,"name":"publication.md","sha256":"54b58e5f1e531e3bdee5007aad82781d91714586c360a1491a029f9a36e460b6"},{"bytes":6717,"name":"publication.txt","sha256":"36569d78749c73ceee07c278fa5eb65a28e1a3b9eba815d5e1e33bcbd9833094"},{"bytes":2795,"name":"manifest.json","sha256":"d67fa20676a502db72cf278db83301f4c8300dce7a56ff9a5880349a4f74e3fe"},{"bytes":89,"name":"manifest.sig","sha256":"70ba590fce6bdbb6b55dec089feafebd57147e567178d155b0bd29b7e17034b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ece2387115b4932e9a97e86707cee314776c19a4d8e26ca4c7f3c7654b758740"}],"publication_id":"OT-2026-000010437"} Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010437
OpenTechnical
This publication supersedes OT-2026-000006165. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010437

Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
36569d78749c73ceee07c278fa5eb65a28e1a3b9eba815d5e1e33bcbd9833094

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006165, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010437, “Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010437.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010437" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010437" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006165, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010437 Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010437 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006165, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010437 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010437 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010437", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 930 }, "figures": [], "files": [ { "bytes": 17247, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2f221406c81fddb79c3088ce333c0eab8760e713cb4fe124b032e11c103b6282" }, { "bytes": 7022, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "54b58e5f1e531e3bdee5007aad82781d91714586c360a1491a029f9a36e460b6" }, { "bytes": 6717, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36569d78749c73ceee07c278fa5eb65a28e1a3b9eba815d5e1e33bcbd9833094" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010437/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010437", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006165", "title": "Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7ec0-9f74-41eee063ac8c" } t1+BHRYqvaJwwnmB6qGPA9dYZ4aIp/CSvdk0y3CG5N8ffJM7onjGhTB1rGZthIWgOIQa9Xl2Jrk1ocGjzvY9BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: t1+BHRYqvaJwwnmB6qGPA9dYZ4aIp/CSvdk0y3CG5N8ffJM7onjGhTB1rGZthIWgOIQa9Xl2Jrk1ocGjzvY9BQ== {"files":[{"bytes":17032,"name":"index.html","sha256":"cd58f4b84cfa5d92afea8cb5d5aa8ca80cfaa6eb2c094582723c9cf3e0a098b7"},{"bytes":6801,"name":"publication.md","sha256":"db5c0186276f3cd7b43750e27843de8a08896ea34572b92a078b41cef659111b"},{"bytes":6520,"name":"publication.txt","sha256":"bd3bb304b8c7b5cbd8e9f532ae21545020e9a61d6d355e8bbe8e4cc46b344f93"},{"bytes":2751,"name":"manifest.json","sha256":"08b399e49206a514e850f67af0aa75a88531802f75a1b2b691a221d6c1b4fb46"},{"bytes":89,"name":"manifest.sig","sha256":"d213cb95375c68399f19cb9df20dc9748009e3c939d79acee8a9da2fdb95ade4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"94c0dc6cc7042ca4103569f65300f36cd53fbcda789a9703a3790995080ac9d5"}],"publication_id":"OT-2026-000010438"} Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000010438
OpenTechnical
This publication supersedes OT-2026-000006166. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010438

Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
bd3bb304b8c7b5cbd8e9f532ae21545020e9a61d6d355e8bbe8e4cc46b344f93

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006166, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010438, “Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010438.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010438" title: "Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010438" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006166, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010438 Two bellows cup vacuum gripper, two zone face, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010438 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006166, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010438 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010438 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006167. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010439

Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a5efd9c772640c66011f5a3662b4e3902dfb8d0779ea8537da8c7d2966426456

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pads are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006167, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010439, “Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010439.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010439" title: "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010439" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006167, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010439 Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010439 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006167, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010439 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010439 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010439", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1039 }, "figures": [], "files": [ { "bytes": 18273, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8a494b6aa8ef0a9b69993c42f3373b25fd9b29958c68f83334bc26125317535e" }, { "bytes": 7672, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5948426210a61375328720fa2902f897eaaacc7c9e65dad73e3848abd3cfa33b" }, { "bytes": 7373, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a5efd9c772640c66011f5a3662b4e3902dfb8d0779ea8537da8c7d2966426456" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010439/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010439", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006167", "title": "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee6-75e4-8b9a-1ec641ac2a16" } FuvE2DIvytaVZCy0NzmYD3blRKo2GqaCne8Hps4aOksZ2VEvhEF4/Ssaj6Arv+rk3E3gSXd99TQ1Sq8EstU6DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FuvE2DIvytaVZCy0NzmYD3blRKo2GqaCne8Hps4aOksZ2VEvhEF4/Ssaj6Arv+rk3E3gSXd99TQ1Sq8EstU6DA== {"files":[{"bytes":19351,"name":"index.html","sha256":"3c749f5c04c28f7186089d0cfea6c4bb45d1cdf738f24c3d5170ff73591c8e07"},{"bytes":8621,"name":"publication.md","sha256":"a89ac406288256999a64e3ac52d7be2340ad633f3487b80b25d2ead380a5457d"},{"bytes":8280,"name":"publication.txt","sha256":"a87043248184e2c9837da0e732e63afc2b2e43c5a51c6cc0ffb67a35c722ce56"},{"bytes":2901,"name":"manifest.json","sha256":"bb76fe0cd9e3a45d6b08ef2797cc3927b609daa1265c8131f62102ae501279fd"},{"bytes":89,"name":"manifest.sig","sha256":"86713c3e091bb912452e38cd41abbce551918359ebedc5aab1b6686478e21945"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f79d576093107066f320862acd01a1a41e8ee8c0b4d1e0f658b8878d930b8922"}],"publication_id":"OT-2026-000010440"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010440
OpenTechnical
This publication supersedes OT-2026-000006169. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010440

Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a87043248184e2c9837da0e732e63afc2b2e43c5a51c6cc0ffb67a35c722ce56

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006169, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010440, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010440.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010440" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010440" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006169, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010440 Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010440 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006169, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010440 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010440 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010440", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1167 }, "figures": [], "files": [ { "bytes": 19351, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3c749f5c04c28f7186089d0cfea6c4bb45d1cdf738f24c3d5170ff73591c8e07" }, { "bytes": 8621, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a89ac406288256999a64e3ac52d7be2340ad633f3487b80b25d2ead380a5457d" }, { "bytes": 8280, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a87043248184e2c9837da0e732e63afc2b2e43c5a51c6cc0ffb67a35c722ce56" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010440/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010440", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006169", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7df3-b1fb-c533be5b1687" } BeUgZCDoExYSw/3mPNzqqTTsIdlYAMiR9xrzCX469Ll+Rh+GZKpbtcxJhYqBy+v2f1bSWmXPc0Yh6r5mBapZCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BeUgZCDoExYSw/3mPNzqqTTsIdlYAMiR9xrzCX469Ll+Rh+GZKpbtcxJhYqBy+v2f1bSWmXPc0Yh6r5mBapZCw== {"files":[{"bytes":16877,"name":"index.html","sha256":"d23e4807899c11a12cda4f28e1a23522df3556f434c188fece7dabc5f23e4a74"},{"bytes":6695,"name":"publication.md","sha256":"5feca903c994d058d9ae74d0cad69e23a9db341b8cb7e4e624eec32d5293ed74"},{"bytes":6406,"name":"publication.txt","sha256":"a462729e32bf508cacf06447dd41e593638aa28f704e98316a1857b3ddcd69c4"},{"bytes":2746,"name":"manifest.json","sha256":"94d3492cf0622cf6eafc5a39925d187e99699fcd78fd1f25e9bceca6d927fee3"},{"bytes":89,"name":"manifest.sig","sha256":"4824208df981a28881d335d2b40858762617100dcc96917e44da8d96c000fafe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e9f0fdb2a1bca60238ff209d867fed3ec8ba395b75cb2119c711e1cb1cdd7d6"}],"publication_id":"OT-2026-000010441"} Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010441
OpenTechnical
This publication supersedes OT-2026-000006170. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010441

Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
a462729e32bf508cacf06447dd41e593638aa28f704e98316a1857b3ddcd69c4

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006170, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010441, “Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010441.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010441" title: "Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010441" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006170, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010441 Single bellows cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010441 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006170, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010441 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010441 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006171. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010442

Three cup vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f9d0d4b0f90a8a25ec87b4facef63a3b4b752626480ecfbf7bedf0f82a3805e6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006171, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010442, “Three cup vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010442.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010442" title: "Three cup vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010442" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006171, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010442 Three cup vacuum gripper, three zone face, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010442 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006171, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010442 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010442 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006172. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010443

Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
178892c629ac34986a46d9756c9f998eccda403073333c75c028c9f351255718

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006172, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010443, “Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010443.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010443" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010443" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006172, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010443 Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010443 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006172, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010443 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010443 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010443", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 710 }, "figures": [], "files": [ { "bytes": 15623, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "979d849244dda9718c9b54038cac516bb9e57593203a1c3023be7bec29ad6d6d" }, { "bytes": 5544, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8a1ef8809e884ad6024253dbce92fbc5b84214b4350a14457aa71cadc65df673" }, { "bytes": 5294, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "178892c629ac34986a46d9756c9f998eccda403073333c75c028c9f351255718" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010443/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010443", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006172", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee6-70dc-b9f8-89e6238b5ad7" } GvK0S4fPAtqGlaXb+FAlh27iClZYgAlhkDZQlnqe9ITv7qnfRlXXHSB8EGfIs7IFJLzTl/WIHP0PSVlGfKjSAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GvK0S4fPAtqGlaXb+FAlh27iClZYgAlhkDZQlnqe9ITv7qnfRlXXHSB8EGfIs7IFJLzTl/WIHP0PSVlGfKjSAA== {"files":[{"bytes":16974,"name":"index.html","sha256":"a1bd2d561682ccdc2586d9b4b5295c5d0c89a0c26871a44b80f69af2cd079c80"},{"bytes":6770,"name":"publication.md","sha256":"244e002fe7442c76fb1b6a7e93f1ed5c7782c31336ea8f86f566fae0f3f86a2d"},{"bytes":6465,"name":"publication.txt","sha256":"61c9c4f8888be0acc4c75e543e5b37c7608bbdfea0b7d927088a3fa67f395941"},{"bytes":2804,"name":"manifest.json","sha256":"45bbc98d4d8b60050b74fe58cec531dd0362cd9c54b43f46fd7c1c66a57e27ca"},{"bytes":89,"name":"manifest.sig","sha256":"4d60f66cf5e02c4d16c6297b8f14ec30b7f0109d0d924c8e69ad3053a84d826b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1851c9ddaf38e00d3a308c087b96662dbf6a249eafbbe6f5553f236b99fd227c"}],"publication_id":"OT-2026-000010444"} Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010444
OpenTechnical
This publication supersedes OT-2026-000006174. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010444

Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
61c9c4f8888be0acc4c75e543e5b37c7608bbdfea0b7d927088a3fa67f395941

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006174, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010444, “Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010444.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010444" title: "Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010444" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006174, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010444 Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010444 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006174, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010444 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010444 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010444", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 891 }, "figures": [], "files": [ { "bytes": 16974, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1bd2d561682ccdc2586d9b4b5295c5d0c89a0c26871a44b80f69af2cd079c80" }, { "bytes": 6770, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "244e002fe7442c76fb1b6a7e93f1ed5c7782c31336ea8f86f566fae0f3f86a2d" }, { "bytes": 6465, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "61c9c4f8888be0acc4c75e543e5b37c7608bbdfea0b7d927088a3fa67f395941" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010444/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010444", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006174", "title": "Four cup vacuum gripper, four outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7d77-9089-164dbd1c8d2d" } XTjw0cjhsxLUociu8cUMW9dLvmKG5DypNKSMQT0hsvJVao2fbI//M4e2eVBxJ4qGfePR/TopGpBFGDwOxC/1DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XTjw0cjhsxLUociu8cUMW9dLvmKG5DypNKSMQT0hsvJVao2fbI//M4e2eVBxJ4qGfePR/TopGpBFGDwOxC/1DA== {"files":[{"bytes":18711,"name":"index.html","sha256":"112f339e6a2efe828e381fd0dfe0e3e51e336f533002c8ee21099df56201277b"},{"bytes":8039,"name":"publication.md","sha256":"37e5f17c1cbfa246de429c82b05068b3f1d8b58f7a16402864cc4133e8f6fa6d"},{"bytes":7731,"name":"publication.txt","sha256":"f1966a3ba61890b9c33654e8db321070de6ba91528054aa3174a40594444a1d5"},{"bytes":2824,"name":"manifest.json","sha256":"108f4a9f257102408f2c453d6d95b104762e434ac7a5a6306a532b5176c2e53f"},{"bytes":89,"name":"manifest.sig","sha256":"4b4dfc81b5808311cebc8281d49246806fe8a1ca5b3f653a292f107a69fd473f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91608aea7b603cee1e145c6f8a425ed27419bf9e2a8212613a1d6f4977cad351"}],"publication_id":"OT-2026-000010445"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010445
OpenTechnical
This publication supersedes OT-2026-000006175. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010445

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f1966a3ba61890b9c33654e8db321070de6ba91528054aa3174a40594444a1d5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cup is carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006175, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010445, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010445.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010445" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010445" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006175, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010445 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010445 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006175, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010445 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010445 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010445", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1093 }, "figures": [], "files": [ { "bytes": 18711, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "112f339e6a2efe828e381fd0dfe0e3e51e336f533002c8ee21099df56201277b" }, { "bytes": 8039, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "37e5f17c1cbfa246de429c82b05068b3f1d8b58f7a16402864cc4133e8f6fa6d" }, { "bytes": 7731, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f1966a3ba61890b9c33654e8db321070de6ba91528054aa3174a40594444a1d5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010445/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010445", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006175", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee6-7309-971c-adb7ae809f70" } d2JZAmgowz1z+WPx24jtqJKiRQB8z7ydgsshAamCNdBKzh6203TtD17f5PAlFxyngzZU65ZfxHeUR4A+fc3dBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: d2JZAmgowz1z+WPx24jtqJKiRQB8z7ydgsshAamCNdBKzh6203TtD17f5PAlFxyngzZU65ZfxHeUR4A+fc3dBg== {"files":[{"bytes":18580,"name":"index.html","sha256":"b694dc33d53ecbf1fb63e8c22c4d498d1111cf3586fe3ac450e843ca54f02e28"},{"bytes":7964,"name":"publication.md","sha256":"89259f428b28e53c05b80026cea9b4b650377f4387e2f6d57a71559512b8fe54"},{"bytes":7639,"name":"publication.txt","sha256":"55a121a7af052d58e3509f62d42f766a5438d6953fed69f7e54f11fb7f9002c8"},{"bytes":2810,"name":"manifest.json","sha256":"4ed53c91733afe1ee02700ab400aad3f2ebbe88177f68bbf13a064215ee0e114"},{"bytes":89,"name":"manifest.sig","sha256":"5083d7924d5f9d0acd83f4a9c07d64dbc062cce9ab861dd3252cc31079d6309f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"98d4097196bcf7d82fedd0849c54910501be25db3283178d774bed23ffd41f83"}],"publication_id":"OT-2026-000010446"} Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010446
OpenTechnical
This publication supersedes OT-2026-000006176. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010446

Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
55a121a7af052d58e3509f62d42f766a5438d6953fed69f7e54f11fb7f9002c8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006176, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010446, “Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010446.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010446" title: "Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010446" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" --- # Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006176, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010446 Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010446 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006176, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010446 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010446 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010446", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1072 }, "figures": [], "files": [ { "bytes": 18580, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b694dc33d53ecbf1fb63e8c22c4d498d1111cf3586fe3ac450e843ca54f02e28" }, { "bytes": 7964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "89259f428b28e53c05b80026cea9b4b650377f4387e2f6d57a71559512b8fe54" }, { "bytes": 7639, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "55a121a7af052d58e3509f62d42f766a5438d6953fed69f7e54f11fb7f9002c8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010446/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010446", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006176", "title": "Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7f3e-93c2-ed88486cee7e" } Yx3PtTMC/htXDqxqRUWNOwRSb+oILVJ4OUBhN1LpSWFUd9ow4s7k0yt7JM670ltx+hk3pnWhHb4Qe8SXLN6TAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Yx3PtTMC/htXDqxqRUWNOwRSb+oILVJ4OUBhN1LpSWFUd9ow4s7k0yt7JM670ltx+hk3pnWhHb4Qe8SXLN6TAQ== {"files":[{"bytes":16953,"name":"index.html","sha256":"293d2770457f442cb25661e9567bc685b606b11086c827a7389299187552c192"},{"bytes":6709,"name":"publication.md","sha256":"12afd252cd74d0f195cc9ba32a1b124f0e46e630f0be02f2c3f0988871dd196f"},{"bytes":6426,"name":"publication.txt","sha256":"e93c78fbd699bf92d3996252e3234108a1b83f2766662a6bc79615447030a6ff"},{"bytes":2759,"name":"manifest.json","sha256":"8817c869b48e040d120248e50c12143d22c882891f0f32f08514e44bf1b8cf70"},{"bytes":89,"name":"manifest.sig","sha256":"840f5be02ea3517a415d272c86d5a71d4f6694c0e1c637d6e8ee089e08ddb98b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"899d9592f586b640ed4a15cb68cd2b67249c377924940b548be7872066f7150f"}],"publication_id":"OT-2026-000010447"} Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000010447
OpenTechnical
This publication supersedes OT-2026-000006177. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010447

Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e93c78fbd699bf92d3996252e3234108a1b83f2766662a6bc79615447030a6ff

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006177, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010447, “Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010447.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010447" title: "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010447" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006177, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010447 Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010447 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006177, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010447 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010447 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006178. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010448

Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
211e5fd4f0851cc4a1ce6e16b4d5952bc2540c3c198ba0c6347e9b35dd4bca91

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006178, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010448, “Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010448.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010448" title: "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010448" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006178, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010448 Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010448 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006178, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010448 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010448 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010448", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 882 }, "figures": [], "files": [ { "bytes": 16872, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1efde8f217a6114569e8bc639ed3c1004f1cd8f5c89fe4f0ef052fbb510a3af5" }, { "bytes": 6618, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "731f5c7e7f87c5c4c69ea35b0a4f32d730df6791b8c36660baa05fc91514628f" }, { "bytes": 6339, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "211e5fd4f0851cc4a1ce6e16b4d5952bc2540c3c198ba0c6347e9b35dd4bca91" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010448/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010448", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006178", "title": "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7233-b4f3-773cb8e594c4" } roRrBe80BDYDpk5QnCC6lwIAIsXx3h6T1iFAfijDhSe/KvoIkwoh1bEt6SYKoYSxLmt6eUjk8+izN+rly1XABA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: roRrBe80BDYDpk5QnCC6lwIAIsXx3h6T1iFAfijDhSe/KvoIkwoh1bEt6SYKoYSxLmt6eUjk8+izN+rly1XABA== {"files":[{"bytes":18132,"name":"index.html","sha256":"acfadec3623a20cdb456dc47a31aaebf740f37910c08b1397190688d63c7a411"},{"bytes":7641,"name":"publication.md","sha256":"5089ebcf0bc8fc0fc1fe6779878d59a43a75bab0b48559303a95d7b99ed8027e"},{"bytes":7335,"name":"publication.txt","sha256":"a77b4d5344b520a0cafd6d6b469e51300892552300978d65a62cf2290b2ccc77"},{"bytes":2799,"name":"manifest.json","sha256":"1793fadbb1a266dcf086e6587d5e5cf73e0e649f8949387b5b244a07f333a50f"},{"bytes":89,"name":"manifest.sig","sha256":"bfef52d94aac63770ee1e1fff42d157c46cbe528257791521c389cc223805b61"},{"bytes":227,"name":"manifest.sig.txt","sha256":"40a7ba4744c3f0940ae643a0b6fe67a8edfa6c174a33c36394ab96408786c326"}],"publication_id":"OT-2026-000010449"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010449
OpenTechnical
This publication supersedes OT-2026-000006179. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010449

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a77b4d5344b520a0cafd6d6b469e51300892552300978d65a62cf2290b2ccc77

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006179, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010449, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010449.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010449" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010449" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006179, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010449 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010449 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006179, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010449 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010449 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010449", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1033 }, "figures": [], "files": [ { "bytes": 18132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "acfadec3623a20cdb456dc47a31aaebf740f37910c08b1397190688d63c7a411" }, { "bytes": 7641, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5089ebcf0bc8fc0fc1fe6779878d59a43a75bab0b48559303a95d7b99ed8027e" }, { "bytes": 7335, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a77b4d5344b520a0cafd6d6b469e51300892552300978d65a62cf2290b2ccc77" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010449/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010449", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006179", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7e3f-91b6-5999ecfd98a3" } axVuJBFoAP1OqRTrfGch8BR9oaH3RhxdjKBnPcxhjKHaUIllTTvzCs8Nt0XbxKZd/lsuPk5yBEe5hngH0kXWBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: axVuJBFoAP1OqRTrfGch8BR9oaH3RhxdjKBnPcxhjKHaUIllTTvzCs8Nt0XbxKZd/lsuPk5yBEe5hngH0kXWBg== {"files":[{"bytes":15981,"name":"index.html","sha256":"297b129f771f112257a52724783d4984651c41aa1199ec1b7412b8b9e1432c15"},{"bytes":5948,"name":"publication.md","sha256":"f37c09c0f0d9dcb33374ed2b7b3405d47729345118b9c9f20df8036e86bb9387"},{"bytes":5698,"name":"publication.txt","sha256":"5ca6f8e1f8e88290044259027765908c93638d5c84f5cf3318a50dc168e0de60"},{"bytes":2751,"name":"manifest.json","sha256":"0c848b58beb28993bf01d1c4b7f39b685a59a61bf4b1c477443abe7ef8e2e82a"},{"bytes":89,"name":"manifest.sig","sha256":"acd04519967550886ef2a35ea8f1c05bc464d9fff7d991bea35fb73b8b4abaa3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3bd7b14bf150e705035f379312d8df5d7cf7206394d63a1f227371128cf74b62"}],"publication_id":"OT-2026-000010450"} Single cup vacuum gripper, pump fed, vented before set-down - OpenTechnical OT-2026-000010450
OpenTechnical
This publication supersedes OT-2026-000006180. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010450

Single cup vacuum gripper, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5ca6f8e1f8e88290044259027765908c93638d5c84f5cf3318a50dc168e0de60

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006180, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010450, “Single cup vacuum gripper, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010450.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010450" title: "Single cup vacuum gripper, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010450" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, pump fed, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006180, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010450 Single cup vacuum gripper, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010450 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006180, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010450 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010450 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010450", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 777 }, "figures": [], "files": [ { "bytes": 15981, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "297b129f771f112257a52724783d4984651c41aa1199ec1b7412b8b9e1432c15" }, { "bytes": 5948, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f37c09c0f0d9dcb33374ed2b7b3405d47729345118b9c9f20df8036e86bb9387" }, { "bytes": 5698, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5ca6f8e1f8e88290044259027765908c93638d5c84f5cf3318a50dc168e0de60" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010450/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010450", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006180", "title": "Single cup vacuum gripper, pump fed, vented before set-down", "uuid": "01a0ae6c-0ee6-7ea9-9894-44e4b13fd4e1" } z+W0KdTkPQ39tS6gNRbPfzrtUPdynnmUhmhEiCK7ZxSiXpLlH+4tVNy+bzxSAKGk4m4PuBT6bDbHxgSkMH/6DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: z+W0KdTkPQ39tS6gNRbPfzrtUPdynnmUhmhEiCK7ZxSiXpLlH+4tVNy+bzxSAKGk4m4PuBT6bDbHxgSkMH/6DQ== {"files":[{"bytes":12969,"name":"index.html","sha256":"86a60c64165932afce71048c24e7ace8347451da559ff63124929f45eaea2ebc"},{"bytes":3551,"name":"publication.md","sha256":"be4dea9fff900565d75bdc20827f0b7e3feff6c0ef1ad9d04660070a5254efc8"},{"bytes":3648,"name":"publication.txt","sha256":"d6087854a50800c0909408d95011a156216cc08e41f145865f4583da71523ade"},{"bytes":2207,"name":"manifest.json","sha256":"288c6157b006fb4270cf7ae8fe13507024b1df2411f5c7cc66dfac8da3e70d39"},{"bytes":89,"name":"manifest.sig","sha256":"04f38d80d83d061c6b033b2b72f8e15e9a4934e30ce67296ed8e938133ebc8fe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bfea78dc16c105a5c96e2a41c45b5d96d14f49f8684966dd1b9e4e5a1ced37bc"}],"publication_id":"OT-2026-000010451"} Two finger pneumatic gripper - OpenTechnical OT-2026-000010451
OpenTechnical
This publication supersedes OT-2026-000006181. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010451

Two finger pneumatic gripper

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Document SHA-256
d6087854a50800c0909408d95011a156216cc08e41f145865f4583da71523ade

Abstract

A mechanical finger gripper comprising one mounting flange and two gripper fingers. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator.

[0004]The gripper fingers are carried on the tool side of the mounting flange.

[0005]The robot side of the mounting flange is bolted to the robot flange.

[0006]The pneumatic finger actuator is fed from the compressed air supply of the cell.

3. Operating sequence and conditions

[0007]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator.

[0008]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0009]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator.

[0010]The cell controller commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0011]Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set).

5. Provenance and status

[0012]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0013]This publication supersedes OT-2026-000006181, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006624, OT-2026-000007389.

Publication information

Citation

OpenTechnical Publication OT-2026-000010451, “Two finger pneumatic gripper,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010451.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010451" title: "Two finger pneumatic gripper" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010451" categories: - "robotics-automation/end-effectors/mechanical-grippers" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "compressed air supply" - "mechanical gripping" --- # Two finger pneumatic gripper ## Abstract A mechanical finger gripper comprising one mounting flange and two gripper fingers. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] The gripper fingers are carried on the tool side of the mounting flange. [0005] The robot side of the mounting flange is bolted to the robot flange. [0006] The pneumatic finger actuator is fed from the compressed air supply of the cell. ## 3. Operating sequence and conditions - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0010] The cell controller commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set). ## 5. Provenance and status [0012] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0013] This publication supersedes OT-2026-000006181, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006624, OT-2026-000007389. OPENTECHNICAL PUBLICATION OT-2026-000010451 Two finger pneumatic gripper Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010451 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange and two gripper fingers. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] The gripper fingers are carried on the tool side of the mounting flange. [0005] The robot side of the mounting flange is bolted to the robot flange. [0006] The pneumatic finger actuator is fed from the compressed air supply of the cell. 3. Operating sequence and conditions [0007] - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. [0008] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0009] - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0010] The cell controller commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set). 5. Provenance and status [0012] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0013] This publication supersedes OT-2026-000006181, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006624, OT-2026-000007389. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010451 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010451 { "abstract": "A mechanical finger gripper comprising one mounting flange and two gripper fingers. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. 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OpenTechnical
This publication supersedes OT-2026-000006182. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010452

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, supply line pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0daaa38ac7de72b438f9ee16a78c060cb3ef3d306387d411bb1fdbeb56343cd9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006182, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010452, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, supply line pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010452.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010452" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, supply line pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010452" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, supply line pressure sensor, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006182, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010452 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, supply line pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010452 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006182, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010452 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010452 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006183. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010453

Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
04817ffacef55260f7bd624a0b2157e02df5b188b3a237451794219dd52cf37f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006183, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010453, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010453.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010453" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010453" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006183, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010453 Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010453 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006183, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010453 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010453 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010453", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1055 }, "figures": [], "files": [ { "bytes": 18249, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81a473a49a527d9eac079b449e9bffbf33504e2fac14ae0e9418203273dadabe" }, { "bytes": 7807, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ca9e4b51d5fcd6bfeeb9f3fc9ecfd5fde576a397b09e0e8f7da2445b10419a7" }, { "bytes": 7501, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "04817ffacef55260f7bd624a0b2157e02df5b188b3a237451794219dd52cf37f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010453/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010453", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006183", "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-70b6-b527-5dffb01bdbff" } kxcbS/U11xJOisE+RSD0T50wza5xovNMmuNl4UhJ7dMH2nTgfNdCxYJnQdophsrV1FVTBxiwjJV4MLaC/86hBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kxcbS/U11xJOisE+RSD0T50wza5xovNMmuNl4UhJ7dMH2nTgfNdCxYJnQdophsrV1FVTBxiwjJV4MLaC/86hBQ== {"files":[{"bytes":16444,"name":"index.html","sha256":"1951aedce3a2a769e04f1857959a704bac301e45bef73b4da80168cfe0566e6b"},{"bytes":6391,"name":"publication.md","sha256":"82b1e3194fb9f46ba3f1820e8ceb08d07f0ed8c8ffb8d65b24a0ee6baa917a48"},{"bytes":6092,"name":"publication.txt","sha256":"3beb7d3f8b80690e63189977037c46a9d79c393a517fee9b7c5b95622974152b"},{"bytes":2777,"name":"manifest.json","sha256":"2f5e2d0630756b847ca65fb4b9ce6b586e948302fdc63ce727aa4badf41b3bde"},{"bytes":89,"name":"manifest.sig","sha256":"ae7aad11cd275e7a45445b1b520cbb4e1fd4f35734fff6033a687c93b515451c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41fdb7dded71fa72ad1cbb777f7440cb8e6f7ce257c8dc1b767a8db502710857"}],"publication_id":"OT-2026-000010454"} Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010454
OpenTechnical
This publication supersedes OT-2026-000006184. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010454

Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3beb7d3f8b80690e63189977037c46a9d79c393a517fee9b7c5b95622974152b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006184, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010454, “Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010454.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010454" title: "Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010454" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006184, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010454 Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010454 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006184, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010454 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010454 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010454", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 840 }, "figures": [], "files": [ { "bytes": 16444, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1951aedce3a2a769e04f1857959a704bac301e45bef73b4da80168cfe0566e6b" }, { "bytes": 6391, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "82b1e3194fb9f46ba3f1820e8ceb08d07f0ed8c8ffb8d65b24a0ee6baa917a48" }, { "bytes": 6092, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3beb7d3f8b80690e63189977037c46a9d79c393a517fee9b7c5b95622974152b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010454/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010454", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006184", "title": "Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-77a3-9707-d763515767da" } Ky6vt0GIPDSRhRHMymBK+mhQ5pr3ZuUWAXzYuMn1mTFkVCYqAcxdDp88bmnubVkdb7PHbZ6r3buZ1bIKwctmBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ky6vt0GIPDSRhRHMymBK+mhQ5pr3ZuUWAXzYuMn1mTFkVCYqAcxdDp88bmnubVkdb7PHbZ6r3buZ1bIKwctmBg== {"files":[{"bytes":17529,"name":"index.html","sha256":"7ce66d114bd23123e38bf9003a49cd86268611843a19cf90044f65b15ec95e9d"},{"bytes":7297,"name":"publication.md","sha256":"683e8e04f377670358a28020d1f99b7778004670af900e1a8599547aa4d38701"},{"bytes":6996,"name":"publication.txt","sha256":"1cf9d7fa9ae13d5c9d9e1588026620c6cf1ea8e45ab031a9f4d951a9c5fd351d"},{"bytes":2790,"name":"manifest.json","sha256":"6f63b7b5f678e7bca439b538125fcf1e7a3383b211598ef86ed78d20f52fa0ba"},{"bytes":89,"name":"manifest.sig","sha256":"d120ca829a6b39fae96b569c62669f66b589ef597169a600cf760fc302512d35"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d23b0ee3f557f4e453347a398dc8d1ae16717a5e7935da1d257e329bffa8aea9"}],"publication_id":"OT-2026-000010455"} Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010455
OpenTechnical
This publication supersedes OT-2026-000006185. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010455

Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1cf9d7fa9ae13d5c9d9e1588026620c6cf1ea8e45ab031a9f4d951a9c5fd351d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006185, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010455, “Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010455.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010455" title: "Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010455" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006185, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010455 Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010455 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006185, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010455 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010455 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010455", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 992 }, "figures": [], "files": [ { "bytes": 17529, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7ce66d114bd23123e38bf9003a49cd86268611843a19cf90044f65b15ec95e9d" }, { "bytes": 7297, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "683e8e04f377670358a28020d1f99b7778004670af900e1a8599547aa4d38701" }, { "bytes": 6996, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1cf9d7fa9ae13d5c9d9e1588026620c6cf1ea8e45ab031a9f4d951a9c5fd351d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010455/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010455", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006185", "title": "Two bellows cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-79fa-91c0-b8f95b2c69b0" } Y6LAbJQwvNg9JR5nhk9OxYGRTEobk4wgD7ns3hFSoFvNiumgfaNA2fcDVOmNNj6ka8dndguWENX0rUYVM9t/Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y6LAbJQwvNg9JR5nhk9OxYGRTEobk4wgD7ns3hFSoFvNiumgfaNA2fcDVOmNNj6ka8dndguWENX0rUYVM9t/Cw== {"files":[{"bytes":17865,"name":"index.html","sha256":"d7182b615298e5a4bc40eb9f1b93390037c1bc7118ea54ae72d300d264f54fbc"},{"bytes":7374,"name":"publication.md","sha256":"4e660ecedd86960318255a926af9950b0371f6b8184682b5f9ee4a6ae7540270"},{"bytes":7053,"name":"publication.txt","sha256":"b8b857d2fdc2e8ac026552f6ee6624bbc6809666565216b68ae0ad851d75f7d7"},{"bytes":2806,"name":"manifest.json","sha256":"68bac307ded10ac60ffb7808350d99033e80d3d6174cc911486632e8d33ea293"},{"bytes":89,"name":"manifest.sig","sha256":"f8f93478523e7589606806076acbd8da760080532668b2172e67ed9326ccb6ab"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3b99b56877a962d4df39d8b084b13c83c6d734e21727d796f39eec8d8aff985"}],"publication_id":"OT-2026-000010456"} Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010456
OpenTechnical
This publication supersedes OT-2026-000006186. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010456

Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b8b857d2fdc2e8ac026552f6ee6624bbc6809666565216b68ae0ad851d75f7d7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006186, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010456, “Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010456.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010456" title: "Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010456" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006186, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010456 Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010456 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006186, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010456 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010456 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006187. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010457

Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
d00ef6c2d631df16856d82771bf3e423891ad17287834386c6ede4ec50b153cf

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006187, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010457, “Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010457.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010457" title: "Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010457" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006187, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010457 Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010457 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006187, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010457 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010457 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010457", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 952 }, "figures": [], "files": [ { "bytes": 17418, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ca083d9bbd1f438923fa4b9d02d437ffc86a361d4b62b29a3061cde60edf5266" }, { "bytes": 7130, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "283adad92d28da8e3dd44ab44cda4b617a08fd4bf8a27d5cafabb26063e921f5" }, { "bytes": 6815, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d00ef6c2d631df16856d82771bf3e423891ad17287834386c6ede4ec50b153cf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010457/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "zone branch", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010457", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006187", "title": "Foam pad vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee6-7f7d-8515-1066e85ec0b6" } a/WYQYwX7iNknmUw9Ij7ZCHwiAVtlIa+4nWORchzo/Nok6hZikIv+l6F1SUuGb55CoRjsjia4YltoGcLYX8YAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a/WYQYwX7iNknmUw9Ij7ZCHwiAVtlIa+4nWORchzo/Nok6hZikIv+l6F1SUuGb55CoRjsjia4YltoGcLYX8YAw== {"files":[{"bytes":17715,"name":"index.html","sha256":"1036938124e625e501c7791876f1cdbba8d8e7025f37858b205fa584e0ba0d8e"},{"bytes":7295,"name":"publication.md","sha256":"3b097419a19fb0abc26b173c809493b22da69264fd84d5db7fa7042d6b5b8b0e"},{"bytes":6995,"name":"publication.txt","sha256":"d9a3418bdc82f35c8bd24dbfda68b51ce63ec98654f28b84453cc866ff3bf996"},{"bytes":2786,"name":"manifest.json","sha256":"61ab7ec926fb76532241e0c8fc4a0919f526f821446ca3eb72fb0675f06ff6e1"},{"bytes":89,"name":"manifest.sig","sha256":"5dcebf31cf08b4a08aa4d171583c20a618cd478c791c2a2eea44736572cdc339"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91841f7e629b5d0d0b570e3b79e8bbe9bf9e70e4637c8721641045f43087b53e"}],"publication_id":"OT-2026-000010458"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000010458
OpenTechnical
This publication supersedes OT-2026-000006188. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010458

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d9a3418bdc82f35c8bd24dbfda68b51ce63ec98654f28b84453cc866ff3bf996

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006188, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010458, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010458.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010458" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010458" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006188, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010458 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010458 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006188, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010458 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010458 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010458", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 980 }, "figures": [], "files": [ { "bytes": 17715, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1036938124e625e501c7791876f1cdbba8d8e7025f37858b205fa584e0ba0d8e" }, { "bytes": 7295, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3b097419a19fb0abc26b173c809493b22da69264fd84d5db7fa7042d6b5b8b0e" }, { "bytes": 6995, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d9a3418bdc82f35c8bd24dbfda68b51ce63ec98654f28b84453cc866ff3bf996" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010458/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010458", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006188", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee6-75d8-9e25-5814d9df2363" } SwzAXjyNKakXSsR1oCDHjTfU/JBVQY/mHnjVQyfdC7kSgXZJzU2P/Gka4i6tf412/RcshboR5oEYVxri6KZdCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SwzAXjyNKakXSsR1oCDHjTfU/JBVQY/mHnjVQyfdC7kSgXZJzU2P/Gka4i6tf412/RcshboR5oEYVxri6KZdCw== {"files":[{"bytes":19119,"name":"index.html","sha256":"d6843ac6afc0220c204e9d21e86f5a22a4ffba7fd99e9c52a6a4950463ceb582"},{"bytes":8462,"name":"publication.md","sha256":"1b4e12b33cd56a2dcf5941a74c082f1a53c37d957b4e43d54ae5180bc1f46409"},{"bytes":8167,"name":"publication.txt","sha256":"77aa63e7c93b9e2e3cd356b02bea1a4d4dc07070ad53c2d916a2140aa0156fd1"},{"bytes":2807,"name":"manifest.json","sha256":"b8fb762b18f444091d4f7ad8bb81dc1a476598c61f844bee560d37239c3cc008"},{"bytes":89,"name":"manifest.sig","sha256":"c7c7ea599540655027720c81d0c15b92f3a00ecc4c35b282a72c941a47b0ede4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9e78cf16973ae08af54eff07093eb7753c3f36d1ffc15101713a8bf0b1226aac"}],"publication_id":"OT-2026-000010459"} Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010459
OpenTechnical
This publication supersedes OT-2026-000006189. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010459

Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
77aa63e7c93b9e2e3cd356b02bea1a4d4dc07070ad53c2d916a2140aa0156fd1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006189, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010459, “Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010459.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010459" title: "Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010459" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006189, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010459 Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010459 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006189, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010459 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010459 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006190. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010460

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
496f89ff08c24243904b0df2d0e40f5bfbf36d697aac68a75f02b7d427c81639

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006190, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010460, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010460.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010460" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010460" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006190, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010460 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010460 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006190, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010460 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010460 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010460", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1033 }, "figures": [], "files": [ { "bytes": 18084, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "93255c67d0e0ccc0403fee7631cb5b3d8375cb40a89c3b4ba48ed509ebba2773" }, { "bytes": 7679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "054a4e277f8c7d42044f631b4f0a039381c23a29780d6c299cc3896327a250c9" }, { "bytes": 7354, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "496f89ff08c24243904b0df2d0e40f5bfbf36d697aac68a75f02b7d427c81639" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010460/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010460", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006190", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7694-98ea-bd8f941997f4" } PDz7ejwuJqG9qxmWjLvXVRpTbPranj9UKg1BDelWCkEl629a7dqwsXLU6ryjQOQki7q/wDLb6eXuRYcHAM5fAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PDz7ejwuJqG9qxmWjLvXVRpTbPranj9UKg1BDelWCkEl629a7dqwsXLU6ryjQOQki7q/wDLb6eXuRYcHAM5fAQ== {"files":[{"bytes":17202,"name":"index.html","sha256":"f1a86a96c97958a73ec36e957d7966b1944f1eb6f4e6794f2c93eb5e67eedb1f"},{"bytes":6839,"name":"publication.md","sha256":"59b7be6b9e756ed50bd649318a81ffcca93d0a977b27c760e60a7652378694ae"},{"bytes":6541,"name":"publication.txt","sha256":"93045fd9695f9c6798161f30a0e0e263d574a5c01021e8b64145f59aca0ea37b"},{"bytes":2751,"name":"manifest.json","sha256":"9d66782f5a710e4f2c56049fc5e68afed25fc6c36f11621e67552612dc065d1e"},{"bytes":89,"name":"manifest.sig","sha256":"556313e8f5ed9f3d4c6bbfe955db90e53f4a38f3ae8757c543d39cb48e6a3ada"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dcaa3023e718fa7a8c6996759aa1d90f1b20679cba2311c1765bdd7b22eb4e67"}],"publication_id":"OT-2026-000010461"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010461
OpenTechnical
This publication supersedes OT-2026-000006191. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010461

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
93045fd9695f9c6798161f30a0e0e263d574a5c01021e8b64145f59aca0ea37b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006191, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010461, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010461.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010461" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010461" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006191, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010461 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010461 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006191, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010461 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010461 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010461", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 913 }, "figures": [], "files": [ { "bytes": 17202, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f1a86a96c97958a73ec36e957d7966b1944f1eb6f4e6794f2c93eb5e67eedb1f" }, { "bytes": 6839, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "59b7be6b9e756ed50bd649318a81ffcca93d0a977b27c760e60a7652378694ae" }, { "bytes": 6541, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "93045fd9695f9c6798161f30a0e0e263d574a5c01021e8b64145f59aca0ea37b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010461/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010461", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006191", "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee6-7b6d-bb47-adb3ef3b11c8" } 9mAtc/bXimx2zCbMlohnmlYJRuWHys0ikpT3ZPXsnR4L5uH5iyIllQEC2sgSOIgoWNpemUF3Qpi13vTh+aW/Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9mAtc/bXimx2zCbMlohnmlYJRuWHys0ikpT3ZPXsnR4L5uH5iyIllQEC2sgSOIgoWNpemUF3Qpi13vTh+aW/Cg== {"files":[{"bytes":19909,"name":"index.html","sha256":"067ceae401265f3f2b50a4cd6bb66745ac419587edd046ca64418b289f35fc63"},{"bytes":9022,"name":"publication.md","sha256":"4697799e2abbf5e688fef9f3203b1ac6ada583076920ea5ca7604eb6c0628c33"},{"bytes":8702,"name":"publication.txt","sha256":"9780ec045bfafc916107f8ee6c402fe7e36dec0f6cedaf111ca34ee0b6a8d292"},{"bytes":2878,"name":"manifest.json","sha256":"e03b081947938491102b4c27dce60a43023cca10a666ba5f53d8c12408a4b692"},{"bytes":89,"name":"manifest.sig","sha256":"88207cc8b65dcec97eb1ce002682b34f0e63d875452e72fc44be3d91f4a590ba"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b4f4ace1b3d080486abc4f9a1ae3c83da3a201ecb3fb8ac2a1c0375e7730cd6f"}],"publication_id":"OT-2026-000010462"} Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000010462
OpenTechnical
This publication supersedes OT-2026-000006192. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010462

Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9780ec045bfafc916107f8ee6c402fe7e36dec0f6cedaf111ca34ee0b6a8d292

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0014]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0016]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The remaining two manifold outlets are plugged and carry no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0027]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0033]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0036]This publication supersedes OT-2026-000006192, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone.

Publication information

Citation

OpenTechnical Publication OT-2026-000010462, “Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010462.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010462" title: "Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010462" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining two manifold outlets are plugged and carry no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0036] This publication supersedes OT-2026-000006192, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. OPENTECHNICAL PUBLICATION OT-2026-000010462 Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010462 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0014] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The remaining two manifold outlets are plugged and carry no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0027] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0033] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0036] This publication supersedes OT-2026-000006192, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010462 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010462 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010462", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1253 }, "figures": [], "files": [ { "bytes": 19909, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "067ceae401265f3f2b50a4cd6bb66745ac419587edd046ca64418b289f35fc63" }, { "bytes": 9022, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4697799e2abbf5e688fef9f3203b1ac6ada583076920ea5ca7604eb6c0628c33" }, { "bytes": 8702, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9780ec045bfafc916107f8ee6c402fe7e36dec0f6cedaf111ca34ee0b6a8d292" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010462/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010462", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006192", "title": "Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee6-71d8-be0f-8d730db3f334" } pMwhEHNxgZq1LmYPhcipr/2/Y0lsmZ2QdUtknypsbcnJcMrsg5KZYBbesvJvn/ULlAs0qHlbUSreNOMb8aOPCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pMwhEHNxgZq1LmYPhcipr/2/Y0lsmZ2QdUtknypsbcnJcMrsg5KZYBbesvJvn/ULlAs0qHlbUSreNOMb8aOPCw== {"files":[{"bytes":16805,"name":"index.html","sha256":"35a103abc78f0d0ded2a6d7ff5575e2b04d4453e6e4a16a9fbfc244dc4b2e2ee"},{"bytes":6640,"name":"publication.md","sha256":"f17b94ab82807bd9dd9b8ffb13c478f6ed179ca6e07dbc512d99d1bdd4cdd655"},{"bytes":6360,"name":"publication.txt","sha256":"b450bf1315e2f7a16aeb8a07ec49c52724663fc09ab9d50368db6fb76c5b19a2"},{"bytes":2761,"name":"manifest.json","sha256":"993cc0b06ff0b3c8227f0220343ecb0599dde55434620d9f8101e66267701439"},{"bytes":89,"name":"manifest.sig","sha256":"41077b3661dbf41647cd044f9784f377d17a22f121bc33b5a4fb3a2c965bee28"},{"bytes":227,"name":"manifest.sig.txt","sha256":"20f354fca85876da859e156d1eb99881a3513e48d953b6aa69a18f249fc1f88e"}],"publication_id":"OT-2026-000010463"} Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010463
OpenTechnical
This publication supersedes OT-2026-000006193. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010463

Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b450bf1315e2f7a16aeb8a07ec49c52724663fc09ab9d50368db6fb76c5b19a2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006193, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010463, “Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010463.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010463" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010463" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006193, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010463 Four pad foam vacuum gripper, four outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010463 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006193, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010463 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010463 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006194. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010464

Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
92db69bdccad5799c2d9762ebad0a815e710504a37ea84a97da04081cc52ba95

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006194, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010464, “Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010464.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010464" title: "Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010464" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006194, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010464 Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010464 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006194, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010464 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010464 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010464", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1002 }, "figures": [], "files": [ { "bytes": 17605, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6fdc571e7573258bd7c9103c4ee8be5f8371c1e624cbf132dd44caeddef08048" }, { "bytes": 7328, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c08d554f93978b8663dc8a6965485d877769fde07066313b94a3ed9672b10744" }, { "bytes": 7061, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "92db69bdccad5799c2d9762ebad0a815e710504a37ea84a97da04081cc52ba95" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010464/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010464", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006194", "title": "Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee6-7f4e-83af-b79a4d86a236" } +9gar63thhHPZrH5ObK24FVzIrDj6g2+8jHntoRJN8YYzJ3BNxv6j5yWGl1Vx4XdULSx4+TO7HnkgrdMngYBAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +9gar63thhHPZrH5ObK24FVzIrDj6g2+8jHntoRJN8YYzJ3BNxv6j5yWGl1Vx4XdULSx4+TO7HnkgrdMngYBAA== {"files":[{"bytes":16726,"name":"index.html","sha256":"6f7dc8e3ad238dd1189f29a784122042fee42c89ad0ff3eb4c783d97bcf72343"},{"bytes":6553,"name":"publication.md","sha256":"8b09164d34c4d3a97fee2c746eaa60d177116534d9d21566ec8a6e0c2451e78b"},{"bytes":6263,"name":"publication.txt","sha256":"bd1be6fa5c09f8f9b8cb529086b27fc15eba92219bda32cf2bdb8c57d6e4daa6"},{"bytes":2775,"name":"manifest.json","sha256":"dfe226ceb7a448d3ee1618ad023fbf9acb33ee063c6a196c979826fdcbf1648e"},{"bytes":89,"name":"manifest.sig","sha256":"6d4242e8e38a80eacd2e9ac96967be15e71791ff88c63baa6aaeb89817bf181b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"df8cfd3feb6df058ad0694ff879094ee4ede77519276f79d8b47ecb7c733c146"}],"publication_id":"OT-2026-000010465"} Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010465
OpenTechnical
This publication supersedes OT-2026-000006195. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010465

Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bd1be6fa5c09f8f9b8cb529086b27fc15eba92219bda32cf2bdb8c57d6e4daa6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006195, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010465, “Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010465.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010465" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010465" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006195, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010465 Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010465 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006195, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010465 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010465 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006196. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010466

Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2676e5573af7bb40a105719b3b8c22de04c5105df000ff3d665e66fc25d61791

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006196, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010466, “Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010466.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010466" title: "Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010466" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006196, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010466 Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010466 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006196, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010466 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010466 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010466", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 946 }, "figures": [], "files": [ { "bytes": 17223, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "461c542f6535ac92a09f6c231e703631729d69682058ea8930995fdc0b90665d" }, { "bytes": 7040, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b140812ce76ebc7f44ba9e8ece847d57f229d14c5bbe1deed8dd24d1369913c5" }, { "bytes": 6742, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2676e5573af7bb40a105719b3b8c22de04c5105df000ff3d665e66fc25d61791" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010466/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010466", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006196", "title": "Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7f01-a531-29f0847452ad" } 5601qmWl9ukNOQm27wnS7wa2gmZOgITmakDEYUyoi2Rno9glo1mrEk2lnAAIwQIdustJM7aqoGE+D287er5DAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5601qmWl9ukNOQm27wnS7wa2gmZOgITmakDEYUyoi2Rno9glo1mrEk2lnAAIwQIdustJM7aqoGE+D287er5DAg== {"files":[{"bytes":18191,"name":"index.html","sha256":"45984451d1ef7d50f0e7412c8fac6bb60bae185c57431ec190e528c59037cbb1"},{"bytes":7744,"name":"publication.md","sha256":"d637ea566627d442bcacebc4c725ad6008790b9b39db793639ba01c191695fde"},{"bytes":7449,"name":"publication.txt","sha256":"b38507656aa0533de92da71fddabc528dd4cd205674df525d577d14bca6bf4fc"},{"bytes":2811,"name":"manifest.json","sha256":"0178a5c5ab07af96305d72aa73cf3019a0125ca0871ea9ebea214bc3b7e6aec4"},{"bytes":89,"name":"manifest.sig","sha256":"037159eb56646f781ff44ae7eb06cbf50bb7e00d49d171952f4f7bb12cf07ad3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0405f85be4affa3c268e917c098b11b262dc3f51ed4a958a2759ec6f89164a30"}],"publication_id":"OT-2026-000010467"} Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010467
OpenTechnical
This publication supersedes OT-2026-000006197. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010467

Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b38507656aa0533de92da71fddabc528dd4cd205674df525d577d14bca6bf4fc

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006197, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010467, “Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010467.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010467" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010467" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006197, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010467 Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010467 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006197, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010467 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010467 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010467", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 18191, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "45984451d1ef7d50f0e7412c8fac6bb60bae185c57431ec190e528c59037cbb1" }, { "bytes": 7744, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d637ea566627d442bcacebc4c725ad6008790b9b39db793639ba01c191695fde" }, { "bytes": 7449, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b38507656aa0533de92da71fddabc528dd4cd205674df525d577d14bca6bf4fc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010467/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010467", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006197", "title": "Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7d5b-a209-f5ab665decfd" } 8RxwJGIHopLxO5Cbs+nbPBrlRc2bOEZ4/ptoNvLX4GXFOS1PI8M0bwQO4k+YwokR5CsQh8uoA6L/+K/Ax3SQDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8RxwJGIHopLxO5Cbs+nbPBrlRc2bOEZ4/ptoNvLX4GXFOS1PI8M0bwQO4k+YwokR5CsQh8uoA6L/+K/Ax3SQDw== {"files":[{"bytes":18149,"name":"index.html","sha256":"42753d1f05cb8ab96f514f6cbc41b0c0711c2cbdc6dddfe8f0d92ddb452ced47"},{"bytes":7732,"name":"publication.md","sha256":"856a2b9d34f6df46a60f7213a939982aa4d292295a22b2cfa543ba6e3a05131a"},{"bytes":7432,"name":"publication.txt","sha256":"f1709bdd67323e76de010193a6ad64dce589f6670323932299b369a17be30443"},{"bytes":2827,"name":"manifest.json","sha256":"e129d283d87a68c3c19f6d2cf0c455167396cb5a755c03fea8c29161a04b960c"},{"bytes":89,"name":"manifest.sig","sha256":"8a374c032fc41d119035f94bc8fb14f48d68b1148a18bc0cd19b01b97ab0aa06"},{"bytes":227,"name":"manifest.sig.txt","sha256":"deee3ebdae924d8949ffab93878c236ad6d17c66f8f9f5d92b239c1b3391ad38"}],"publication_id":"OT-2026-000010468"} Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010468
OpenTechnical
This publication supersedes OT-2026-000006198. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010468

Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
f1709bdd67323e76de010193a6ad64dce589f6670323932299b369a17be30443

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006198, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010468, “Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010468.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010468" title: "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010468" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" --- # Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006198, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010468 Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010468 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006198, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010468 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010468 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010468", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1051 }, "figures": [], "files": [ { "bytes": 18149, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42753d1f05cb8ab96f514f6cbc41b0c0711c2cbdc6dddfe8f0d92ddb452ced47" }, { "bytes": 7732, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "856a2b9d34f6df46a60f7213a939982aa4d292295a22b2cfa543ba6e3a05131a" }, { "bytes": 7432, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f1709bdd67323e76de010193a6ad64dce589f6670323932299b369a17be30443" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010468/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "zone branch", "pressure sensor", "vent valve", "drop release", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010468", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006198", "title": "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7355-9691-c1e911476717" } gNUfPEX1YkoAGzGRoQuJ7MU4B2Kg+WQR7PWTqT9DJG0C3VGnx9XXmd8BzOeLRIsy1fFwa7Okuk7ypUq6kfQXBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gNUfPEX1YkoAGzGRoQuJ7MU4B2Kg+WQR7PWTqT9DJG0C3VGnx9XXmd8BzOeLRIsy1fFwa7Okuk7ypUq6kfQXBA== {"files":[{"bytes":17563,"name":"index.html","sha256":"da11f27af9fe0530e8e00459199dd9c0299927c7391f637b01b3a91cafe0239d"},{"bytes":7248,"name":"publication.md","sha256":"61c27eac4acb3069b95b0bd7ba688710df69a798e1f477dff7eb0a662ab6fd24"},{"bytes":6965,"name":"publication.txt","sha256":"b0f382bf81d9f8b0f2148e79f0e14c6f396406b8d6c5ba0d45d70d85d12fecfe"},{"bytes":2795,"name":"manifest.json","sha256":"adec228848d849b8c76842cf3be87e1674f141f48836f8ed26ed5d0953c497db"},{"bytes":89,"name":"manifest.sig","sha256":"77aee582a5302b88c0ef03b91ad986f2226803e89f42213d8a414d79c8aa11ac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6ab8ec3d3d1b9df29276b6ab0a46891909593a70f0ec009a7a34cd18b3eeab40"}],"publication_id":"OT-2026-000010469"} Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010469
OpenTechnical
This publication supersedes OT-2026-000006199. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010469

Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b0f382bf81d9f8b0f2148e79f0e14c6f396406b8d6c5ba0d45d70d85d12fecfe

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006199, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010469, “Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010469.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010469" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010469" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006199, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010469 Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010469 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006199, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010469 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010469 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006201. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010470

Two cup vacuum gripper, two zone face, two outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
35c5023d0276e2c9bd9245bc3479ee02f8b7212d78ec964e49d02fece9dd9288

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006201, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010470, “Two cup vacuum gripper, two zone face, two outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010470.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010470" title: "Two cup vacuum gripper, two zone face, two outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010470" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" --- # Two cup vacuum gripper, two zone face, two outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006201, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010470 Two cup vacuum gripper, two zone face, two outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010470 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006201, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010470 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010470 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006202. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010471

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d16de6605975ac67f43998ddff5287f8669e8bbef644439331106617b66a6a45

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006202, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010471, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010471.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010471" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010471" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006202, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010471 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010471 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006202, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010471 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010471 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010471", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 976 }, "figures": [], "files": [ { "bytes": 17661, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e7a0c04aa468896e6a600a0c8966d690a9773f53b2917dc75304b7b1850adc08" }, { "bytes": 7275, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f7d667e25e663cb7d54510106b4184986db379f79e0dac00e13390ab33286592" }, { "bytes": 6986, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d16de6605975ac67f43998ddff5287f8669e8bbef644439331106617b66a6a45" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010471/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010471", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006202", "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-731c-a673-fe6fbbc3e6ce" } SIzxoSGrszeCcIDgTdk67mGo2KK+FPeU3DsEBeN5jdQc+21lCjx9qWHHBXQZg4NVgJywas0gQz5ODHH15RbwAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SIzxoSGrszeCcIDgTdk67mGo2KK+FPeU3DsEBeN5jdQc+21lCjx9qWHHBXQZg4NVgJywas0gQz5ODHH15RbwAw== {"files":[{"bytes":15486,"name":"index.html","sha256":"526ea8d1f3b6489b6aa38c808b6eb71079e64028e5a9f4df8d99fbc4b83a775c"},{"bytes":5584,"name":"publication.md","sha256":"dd16e0d04b3434ff35ca1d8e90b813cef748301e635a1bbc3dbabe73f31833c8"},{"bytes":5329,"name":"publication.txt","sha256":"ea1001ce1ca24b61c7cad4e8a817ab98ed98b6df3dbe672cc75f7306a485e702"},{"bytes":2698,"name":"manifest.json","sha256":"fb7e40802019b52a4200330200bfe6f251de4773c8f3bb12ebfaa9283c7d323a"},{"bytes":89,"name":"manifest.sig","sha256":"b803665e2cefde272bec4fe62e7c3d8487cfada0c138519224d2c12ddc81a959"},{"bytes":227,"name":"manifest.sig.txt","sha256":"08bf1fe1aab3e5296d103660b146a2a8684be6259e020e44b9e61504438652cc"}],"publication_id":"OT-2026-000010472"} Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010472
OpenTechnical
This publication supersedes OT-2026-000006203. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010472

Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
ea1001ce1ca24b61c7cad4e8a817ab98ed98b6df3dbe672cc75f7306a485e702

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0011]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0012]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0013]

  • The workpiece is held until the vent valve has opened the circuit.

[0014]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0016]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0017]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0018]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006203, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010472, “Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010472.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010472" title: "Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010472" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0017] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006203, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010472 Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010472 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0011] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0012] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0013] - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0017] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006203, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010472 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010472 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010472", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 717 }, "figures": [], "files": [ { "bytes": 15486, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "526ea8d1f3b6489b6aa38c808b6eb71079e64028e5a9f4df8d99fbc4b83a775c" }, { "bytes": 5584, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd16e0d04b3434ff35ca1d8e90b813cef748301e635a1bbc3dbabe73f31833c8" }, { "bytes": 5329, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ea1001ce1ca24b61c7cad4e8a817ab98ed98b6df3dbe672cc75f7306a485e702" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010472/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "vent valve", "plant vacuum supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010472", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006203", "title": "Foam pad vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7f11-a4b6-cf0f4682caca" } BPC1esGvhgyj+RuZux39WetxZYyPJ53qIN86BSuvBzrVXkzu+CZCJX6u2Y7CyfEgUfOxbCgJesRXBO+jrEhOBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BPC1esGvhgyj+RuZux39WetxZYyPJ53qIN86BSuvBzrVXkzu+CZCJX6u2Y7CyfEgUfOxbCgJesRXBO+jrEhOBQ== {"files":[{"bytes":18468,"name":"index.html","sha256":"a1362736e76177ab3245764551fc3315b41b911edb8dc8b845de98f868b4d762"},{"bytes":7954,"name":"publication.md","sha256":"75bc1ec9fda28b371c1e3583ea8ac274bbf8fc13b30094cfa96eaede649397b2"},{"bytes":7672,"name":"publication.txt","sha256":"561ebd0bbb2fbc94b0c73894a422e6de3c609021a8bac3a9948e9e71dae7360d"},{"bytes":2757,"name":"manifest.json","sha256":"5906febbcb344637f90137b372c6450aa72e48d909c84dae246943887f93d012"},{"bytes":89,"name":"manifest.sig","sha256":"a7bd9444b80707ebe4b7a720d62c23b1e3aa0872d06b19388e03c62d64d7844a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"55bd786c25a48a55d6d367d860dd8d3925f62c721c054c4f9673a0c0db312c94"}],"publication_id":"OT-2026-000010473"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010473
OpenTechnical
This publication supersedes OT-2026-000006204. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010473

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
561ebd0bbb2fbc94b0c73894a422e6de3c609021a8bac3a9948e9e71dae7360d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006204, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010473, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010473.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010473" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010473" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006204, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010473 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010473 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006204, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010473 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010473 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006205. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010474

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
630b5f45df18d708aa060b5e62c1bd36482c210d9ea5ccc8a14c2d098751c792

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006205, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010474, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010474.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010474" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010474" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006205, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010474 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010474 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006205, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010474 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010474 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006206. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010475

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
da4a6fe5c89566ffeaab38ce3135decefddf9bd75f3d7090f06df27db2cc519b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006206, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010475, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010475.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010475" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010475" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006206, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010475 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010475 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006206, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010475 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010475 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006207. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010476

Three bellows cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
17ba12700f6ad38b7028bda3fc64f0ea5a49aa6649b95c6cb65bd686ef60bca9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006207, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010476, “Three bellows cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010476.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010476" title: "Three bellows cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010476" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Three bellows cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006207, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010476 Three bellows cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010476 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006207, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010476 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010476 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006208. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010477

Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
eba96a7fc25d60e4ad5ca05da42cb1a176a677e0dfea8eb6fc3159590702688c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006208, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010477, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010477.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010477" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010477" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006208, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010477 Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010477 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006208, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010477 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010477 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010477", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 914 }, "figures": [], "files": [ { "bytes": 17088, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85e017d9805f689dd1f7355ffbed587fad7c40e0d5f93c6975ebdd0ad36475e0" }, { "bytes": 6894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f6d421e82676cd077b754fcea9609a420dde552e7805ccfb91bebb754efaea28" }, { "bytes": 6616, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eba96a7fc25d60e4ad5ca05da42cb1a176a677e0dfea8eb6fc3159590702688c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010477/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010477", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006208", "title": "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-781a-bc3e-0d37092776ad" } fJ0grQZ9xVGJnm1DdslRgXaI7jWGRyCWqMnXrDtlwMtVWItYjoIEBxBKlV5o32BhzZoBw+lUC4F9/Hcv1RVkDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fJ0grQZ9xVGJnm1DdslRgXaI7jWGRyCWqMnXrDtlwMtVWItYjoIEBxBKlV5o32BhzZoBw+lUC4F9/Hcv1RVkDg== {"files":[{"bytes":17438,"name":"index.html","sha256":"44d45576239778ba3a359562468e8ddc9ca3ae924c4108ee6731f51364973f33"},{"bytes":7128,"name":"publication.md","sha256":"35ed83f0a944af535132d683bd34a04f4ff17fa843dd5e6da0c383899118533a"},{"bytes":6843,"name":"publication.txt","sha256":"c830706c1f2be2c7a7aa4c6172b744fe04311bb3c0cefca99591458f79f1d42b"},{"bytes":2750,"name":"manifest.json","sha256":"579aad4466c07be446fa046acc63b2d98799a131680741329788b653976e34a4"},{"bytes":89,"name":"manifest.sig","sha256":"449f25289cc8d5ab2bafcd7098afd508292703acc78db65edaf090844c896d18"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c6881cf99382eaa4e4d313e3f751b54527164fc44072692b7ca522acfb8507ec"}],"publication_id":"OT-2026-000010478"} Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010478
OpenTechnical
This publication supersedes OT-2026-000006209. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010478

Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c830706c1f2be2c7a7aa4c6172b744fe04311bb3c0cefca99591458f79f1d42b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006209, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010478, “Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010478.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010478" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010478" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006209, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010478 Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010478 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006209, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010478 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010478 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010478", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 945 }, "figures": [], "files": [ { "bytes": 17438, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44d45576239778ba3a359562468e8ddc9ca3ae924c4108ee6731f51364973f33" }, { "bytes": 7128, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "35ed83f0a944af535132d683bd34a04f4ff17fa843dd5e6da0c383899118533a" }, { "bytes": 6843, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c830706c1f2be2c7a7aa4c6172b744fe04311bb3c0cefca99591458f79f1d42b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010478/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010478", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006209", "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7ae7-b583-ce0bc04206af" } OPt9MuJoxO5trt6FDsyN3Zg2LZ/WfciIquhBaBr1vRNcH6vLKNehd/RKIZMVKRpvaJX1qsEj/zZdJONle5OBAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OPt9MuJoxO5trt6FDsyN3Zg2LZ/WfciIquhBaBr1vRNcH6vLKNehd/RKIZMVKRpvaJX1qsEj/zZdJONle5OBAg== {"files":[{"bytes":17145,"name":"index.html","sha256":"c57b5579994030253285cb3de71e791d1c8ffb5564d5abd9a301ff468d3ba5ed"},{"bytes":6869,"name":"publication.md","sha256":"93de30c427f0e78c3fc2aca65ba76d3c86154ecff8e316cc77d51610c74e5ca0"},{"bytes":6573,"name":"publication.txt","sha256":"4d89cff1c87cd957f1b0472544ee156b19e52de88fa252f4ef438b091693497b"},{"bytes":2749,"name":"manifest.json","sha256":"4ef025ecf2e2a9038cae2e930b52cbad9f6d4ffee4a878f4074a83268f099f7a"},{"bytes":89,"name":"manifest.sig","sha256":"60463992d87ce1d928afb6e7b0c40cdd51831de842255e1ed064a3aed9a9c050"},{"bytes":227,"name":"manifest.sig.txt","sha256":"814bf0fac4ec46e71547e9b276d561703fdfb5a9571104c0d909f5760bb66e96"}],"publication_id":"OT-2026-000010479"} Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010479
OpenTechnical
This publication supersedes OT-2026-000006210. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010479

Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4d89cff1c87cd957f1b0472544ee156b19e52de88fa252f4ef438b091693497b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The remaining two manifold outlets are plugged and carry no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006210, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010479, “Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010479.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010479" title: "Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010479" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" --- # Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006210, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010479 Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010479 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006210, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010479 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010479 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006211. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010480

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
95da5b6d8a1df62129d1c214ac63138113b03e4f025d5a847e4b92b78fce95cc

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006211, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010480, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010480.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010480" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010480" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006211, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010480 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010480 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006211, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010480 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010480 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006212. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010481

Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
adcf190035aed58b0b9e634e5a55f06d5d28061c51d257c9443f44ea78e2a75f

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006212, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010481, “Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010481.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010481" title: "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010481" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006212, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010481 Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010481 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006212, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010481 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010481 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010481", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 903 }, "figures": [], "files": [ { "bytes": 16976, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7d54b506ca3e64649d0a36e5e5c484974bf7a42c8f5f869c3cd72e58d420ed8e" }, { "bytes": 6732, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "693d6ed1de8fe93295e46d652eb6948853ecfe3fc8ae65f938d39aa1f754b727" }, { "bytes": 6441, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "adcf190035aed58b0b9e634e5a55f06d5d28061c51d257c9443f44ea78e2a75f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010481/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010481", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006212", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee7-7650-a67a-060ebf08ea94" } B8anmuY/wEV2NftLhwye0Ap4trlMaCBHJGMt+BfyCwwYptX4qoVjxPMH2VLd2bUq9DuQw0Fe6r9XFHphV9PmCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: B8anmuY/wEV2NftLhwye0Ap4trlMaCBHJGMt+BfyCwwYptX4qoVjxPMH2VLd2bUq9DuQw0Fe6r9XFHphV9PmCg== {"files":[{"bytes":19876,"name":"index.html","sha256":"4d0c347b0216a693e9f6b01c3f8692b499e1b58fae9d542148448d2c997afcb0"},{"bytes":8997,"name":"publication.md","sha256":"a61b40c999025bde75e46c490d973dba422cbb6e57a8d4e568488cf5355757f7"},{"bytes":8666,"name":"publication.txt","sha256":"d5d0222d35709b883d6f2be039190a5a4acb538028c79eeb131ef7750b77487f"},{"bytes":2855,"name":"manifest.json","sha256":"39ab43cee7889c00b9a9612ce64b3f8fba0560c7694fc861aa21a9eca18aa6e7"},{"bytes":89,"name":"manifest.sig","sha256":"659a175ccb27eb4f84abd1f0acf1ac7dd15472173f860a0dee0b92de53bc96e6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1578a38909871d6424606bda69e7e806523f2303a86c497fb4c5fd02584c236f"}],"publication_id":"OT-2026-000010482"} Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010482
OpenTechnical
This publication supersedes OT-2026-000006213. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010482

Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d5d0222d35709b883d6f2be039190a5a4acb538028c79eeb131ef7750b77487f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0014]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0015]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0016]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0017]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The remaining two manifold outlets are plugged and carry no line.

[0022]The blow-off valve is fed from the compressed air supply of the cell.

[0023]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0027]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0028]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0033]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0036]This publication supersedes OT-2026-000006213, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010482, “Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010482.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010482" title: "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010482" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining two manifold outlets are plugged and carry no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0036] This publication supersedes OT-2026-000006213, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010482 Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010482 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0014] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0015] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The remaining two manifold outlets are plugged and carry no line. [0022] The blow-off valve is fed from the compressed air supply of the cell. [0023] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0027] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0028] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0033] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0036] This publication supersedes OT-2026-000006213, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010482 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010482 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010482", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1237 }, "figures": [], "files": [ { "bytes": 19876, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4d0c347b0216a693e9f6b01c3f8692b499e1b58fae9d542148448d2c997afcb0" }, { "bytes": 8997, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a61b40c999025bde75e46c490d973dba422cbb6e57a8d4e568488cf5355757f7" }, { "bytes": 8666, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d5d0222d35709b883d6f2be039190a5a4acb538028c79eeb131ef7750b77487f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010482/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010482", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006213", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-77d6-a182-d6c4a6b0edb1" } PfVux1Z7Zut6yRgrwmRGIUg4jyfk7Is/bALSjDTV7uAL81hvVZ832BYfnmI0OQDhCAVo7j+KuE4x/JfhcxjRCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PfVux1Z7Zut6yRgrwmRGIUg4jyfk7Is/bALSjDTV7uAL81hvVZ832BYfnmI0OQDhCAVo7j+KuE4x/JfhcxjRCw== {"files":[{"bytes":17897,"name":"index.html","sha256":"7e2ec5fc3029bb9867cb8d0a1c65b6a88de121523ec83c9c3a59fe53bb7cfd72"},{"bytes":7403,"name":"publication.md","sha256":"6d2fef7d85dc9ee51818d7fc258adf08f215ac125ad71417657b2396ddf4fad3"},{"bytes":7114,"name":"publication.txt","sha256":"5fcd80b2927ba26867473a69cb7c2a7610fe5c39427ed0d4087443f2fbdac36d"},{"bytes":2781,"name":"manifest.json","sha256":"b7ca7cfa5569361c426f18ad16e338660eb2705f88d796ef51f3c81cd89a3efa"},{"bytes":89,"name":"manifest.sig","sha256":"5d388dcda94b392a99a0943d089b3a9f1f1680d9807f2c73ba141acfaeae3fae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"38be2efa764a5f0effc92d053e2e4e7855366894223abcc04fdbd28dd572155e"}],"publication_id":"OT-2026-000010483"} Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010483
OpenTechnical
This publication supersedes OT-2026-000006214. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010483

Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
5fcd80b2927ba26867473a69cb7c2a7610fe5c39427ed0d4087443f2fbdac36d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006214, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010483, “Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010483.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010483" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010483" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006214, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010483 Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010483 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006214, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010483 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010483 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010483", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 994 }, "figures": [], "files": [ { "bytes": 17897, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7e2ec5fc3029bb9867cb8d0a1c65b6a88de121523ec83c9c3a59fe53bb7cfd72" }, { "bytes": 7403, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6d2fef7d85dc9ee51818d7fc258adf08f215ac125ad71417657b2396ddf4fad3" }, { "bytes": 7114, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5fcd80b2927ba26867473a69cb7c2a7610fe5c39427ed0d4087443f2fbdac36d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010483/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010483", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006214", "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-7503-bc66-ad7b38e22fd7" } +GjrkClxA9KMEN7jM+muzSyw0/QveYFg5degjGViY2SrY8y5A60RnUqtJXaYInytwn/WOnNfYHTD7Q02L7V9AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +GjrkClxA9KMEN7jM+muzSyw0/QveYFg5degjGViY2SrY8y5A60RnUqtJXaYInytwn/WOnNfYHTD7Q02L7V9AQ== {"files":[{"bytes":17359,"name":"index.html","sha256":"91c423abc9ede67ad9665efcf875e8e3c8049b59022089d620113414532f2d61"},{"bytes":7009,"name":"publication.md","sha256":"b39809d04e2896c614e0d1b601458125975ac830499198ddb7b7ae14312dafeb"},{"bytes":6729,"name":"publication.txt","sha256":"7c9db12ffb45c53832a958c7d0900397b877a036c0c0b9c2bf8a07c6fba62396"},{"bytes":2760,"name":"manifest.json","sha256":"af71fb70deadbecc2ff0c3cece3ee33eaa787c6a81b301362e49e5dfc42e5a88"},{"bytes":89,"name":"manifest.sig","sha256":"54dd43d96945f986c237c3ebd2c2b55b65271200d39703d68eb9e29144871532"},{"bytes":227,"name":"manifest.sig.txt","sha256":"da796d595b9df6c1a1e3a7e38d713c0d483e81484c6a3072c4b17012d334484a"}],"publication_id":"OT-2026-000010484"} Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010484
OpenTechnical
This publication supersedes OT-2026-000006215. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010484

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
7c9db12ffb45c53832a958c7d0900397b877a036c0c0b9c2bf8a07c6fba62396

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006215, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007165.

Publication information

Citation

OpenTechnical Publication OT-2026-000010484, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010484.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010484" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010484" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006215, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007165. OPENTECHNICAL PUBLICATION OT-2026-000010484 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010484 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006215, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007165. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010484 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010484 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006216. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010485

Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f0fb673a1886ba933a25fa45a0a9cbc82ee1312660adf20c0851e9cb874b00f8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006216, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010485, “Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010485.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010485" title: "Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010485" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006216, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010485 Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010485 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006216, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010485 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010485 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006217. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010486

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
0192b2b3925aded89c79fa0b5bdd010d131d08120851bfc5d3616cf07b32b62f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006217, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010486, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010486.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010486" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010486" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006217, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010486 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010486 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006217, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010486 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010486 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006218. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010487

Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
5709c517641ee5b7d801afd8f5b63151f389fe24e49bd914a40daba9007b72d7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006218, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010487, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010487.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010487" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010487" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006218, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010487 Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010487 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006218, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010487 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010487 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010487", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 893 }, "figures": [], "files": [ { "bytes": 16987, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6ab29a6a1a4e56db4cf84a2b625ddb8de34251c8d23d3f2699569005e66ee814" }, { "bytes": 6821, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "211a98ace2398c1a2d112719a6f87e417fd180b64337b24e0a386169f15d4cc6" }, { "bytes": 6511, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5709c517641ee5b7d801afd8f5b63151f389fe24e49bd914a40daba9007b72d7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010487/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010487", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006218", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-72a3-8048-edea828ce5cc" } eqpOIOgsvxjCg4u8N35Px57QOcUNR+BBBECtWqaRPH3ld7irH4bqDewBJsoS/ZPWjIH6qHB3qADfTbdAsIP+AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eqpOIOgsvxjCg4u8N35Px57QOcUNR+BBBECtWqaRPH3ld7irH4bqDewBJsoS/ZPWjIH6qHB3qADfTbdAsIP+AQ== {"files":[{"bytes":17542,"name":"index.html","sha256":"eb6ade7be370fd5a76ef70f92e9d11c83667091b62e2ea86289a0f2d0e0e9d30"},{"bytes":7139,"name":"publication.md","sha256":"c26941f449627fa50ac754b5f854e38e7f0776e4c406c3463b013137f63ea22f"},{"bytes":6866,"name":"publication.txt","sha256":"1a9420938636523a8b6db63d0d286dda4fc47c1cad5ff5990f528f8356917d8c"},{"bytes":2737,"name":"manifest.json","sha256":"aced8d63efff18d76c60ba6a9563178eb2793f0304a49778ae03b69169ad0e8d"},{"bytes":89,"name":"manifest.sig","sha256":"9f7dd93924989338d2c8cf3dad45f69a39a6985a61a95ce1a25a17e88b7068f9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dc0238d8c13cf1a62f78dfa5cc129373f41053670b2d92533fa3356744a4b6c3"}],"publication_id":"OT-2026-000010488"} Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000010488
OpenTechnical
This publication supersedes OT-2026-000006219. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010488

Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
1a9420938636523a8b6db63d0d286dda4fc47c1cad5ff5990f528f8356917d8c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006219, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010488, “Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010488.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010488" title: "Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010488" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006219, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010488 Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010488 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006219, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010488 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010488 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010488", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 965 }, "figures": [], "files": [ { "bytes": 17542, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb6ade7be370fd5a76ef70f92e9d11c83667091b62e2ea86289a0f2d0e0e9d30" }, { "bytes": 7139, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c26941f449627fa50ac754b5f854e38e7f0776e4c406c3463b013137f63ea22f" }, { "bytes": 6866, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1a9420938636523a8b6db63d0d286dda4fc47c1cad5ff5990f528f8356917d8c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010488/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010488", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006219", "title": "Foam pad vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee7-783a-8de2-9f1ef03b13e1" } v+zxdTSOJxnRCXMuzBm8E98Wf8ZbAgpul2up2NmHkbNYkNxoQ3vuLwMTDXUGbJVZ3nbk7lAUxJ/5TURKletUDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v+zxdTSOJxnRCXMuzBm8E98Wf8ZbAgpul2up2NmHkbNYkNxoQ3vuLwMTDXUGbJVZ3nbk7lAUxJ/5TURKletUDg== {"files":[{"bytes":17944,"name":"index.html","sha256":"9a1d73fbcf0da3d7debfc1f9a7f33b3f5aa0048486365a8e09d9a939135487f6"},{"bytes":7630,"name":"publication.md","sha256":"cf5b9c1a20fbaa2d4919d7f951f82ed6db916bb4114028ec4d96aa01cdb0d158"},{"bytes":7355,"name":"publication.txt","sha256":"621382e6b70bfaab67aaa86ef020773eb8360a47307f2b33a41c108b2f6cc0a2"},{"bytes":2790,"name":"manifest.json","sha256":"619bbaed345ba8a6943dfe65e88e5590bf164fbeb46d40db4e545ef708ea14ea"},{"bytes":89,"name":"manifest.sig","sha256":"2135f47f72061960ff8e2cd76a243366473b014b1ff8c42826f131f9a123e737"},{"bytes":227,"name":"manifest.sig.txt","sha256":"314eacedb5771e4fdcc02fcc8d2cba84db80490726cb4ea6bf2caf99e4761982"}],"publication_id":"OT-2026-000010489"} Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010489
OpenTechnical
This publication supersedes OT-2026-000006220. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010489

Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
621382e6b70bfaab67aaa86ef020773eb8360a47307f2b33a41c108b2f6cc0a2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006220, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010489, “Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010489.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010489" title: "Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010489" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006220, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010489 Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010489 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006220, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010489 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010489 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010489", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1038 }, "figures": [], "files": [ { "bytes": 17944, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9a1d73fbcf0da3d7debfc1f9a7f33b3f5aa0048486365a8e09d9a939135487f6" }, { "bytes": 7630, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cf5b9c1a20fbaa2d4919d7f951f82ed6db916bb4114028ec4d96aa01cdb0d158" }, { "bytes": 7355, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "621382e6b70bfaab67aaa86ef020773eb8360a47307f2b33a41c108b2f6cc0a2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010489/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010489", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006220", "title": "Three cup vacuum gripper, three zone face, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7105-b7be-e26814a82eb9" } zoeteqbkQcdln5dUW7OOBJB4qNsRU/Lk8MPISR7yaWCkf5hTZzsyFb7I7wFdLluudIlCmfE0yAsO3Wp7zHZUAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zoeteqbkQcdln5dUW7OOBJB4qNsRU/Lk8MPISR7yaWCkf5hTZzsyFb7I7wFdLluudIlCmfE0yAsO3Wp7zHZUAQ== {"files":[{"bytes":18942,"name":"index.html","sha256":"a5db9fc86491c059076112039a8170131269a6606d1008708b6d9e7625d7b2d5"},{"bytes":8341,"name":"publication.md","sha256":"6f588d364dc2631c9018c676c06d2022ddc07c3387ad61269105f20a5f9aaab9"},{"bytes":8027,"name":"publication.txt","sha256":"296964455b0727cd22c122b2a8fd0d1564eab92e1b3a1ff45c330d2ec09082bc"},{"bytes":2820,"name":"manifest.json","sha256":"6a8d4b2242a7262f823eb4e040dbb333421193158cf5ced91d91b068fe263996"},{"bytes":89,"name":"manifest.sig","sha256":"98d5ff93272d9efe0e5868988cc4588b2a4c0d0f69a8acaebdb1db08f5a33218"},{"bytes":227,"name":"manifest.sig.txt","sha256":"07c71dc24c046f7c7ff139f0dfb64e11a422d0992eec386dddc7046fb2dd412e"}],"publication_id":"OT-2026-000010490"} Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010490
OpenTechnical
This publication supersedes OT-2026-000006222. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010490

Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
296964455b0727cd22c122b2a8fd0d1564eab92e1b3a1ff45c330d2ec09082bc

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006222, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010490, “Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010490.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010490" title: "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010490" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006222, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010490 Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010490 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006222, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010490 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010490 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010490", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1143 }, "figures": [], "files": [ { "bytes": 18942, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a5db9fc86491c059076112039a8170131269a6606d1008708b6d9e7625d7b2d5" }, { "bytes": 8341, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6f588d364dc2631c9018c676c06d2022ddc07c3387ad61269105f20a5f9aaab9" }, { "bytes": 8027, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "296964455b0727cd22c122b2a8fd0d1564eab92e1b3a1ff45c330d2ec09082bc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010490/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010490", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006222", "title": "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7e71-9674-762a39f3a53f" } Pm6noftM4OndCTqKClQgkcXKxkCEqnB/Z/jJItC3ESsI3w/mbZgEwxJC+GoisXo7QB22MRr/iuQGSC9pgUBFAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Pm6noftM4OndCTqKClQgkcXKxkCEqnB/Z/jJItC3ESsI3w/mbZgEwxJC+GoisXo7QB22MRr/iuQGSC9pgUBFAg== {"files":[{"bytes":18021,"name":"index.html","sha256":"255688a9b26fe66a2d2186f841bfe9d322ef48622aeb49c791bcc7d057cbe71c"},{"bytes":7599,"name":"publication.md","sha256":"5eac0580d608442af686ff28a2604a6ef55e13265ec2e935a1867f3e40385167"},{"bytes":7301,"name":"publication.txt","sha256":"d2aba3fe145113c953c167fd3659d4a4da527bdf49d1dd2992461f1b9cde6851"},{"bytes":2756,"name":"manifest.json","sha256":"81bef3a6b4fe93d0edb49a8ca01bf9cb1245008bbbaac9b73318834bbe02d5f3"},{"bytes":89,"name":"manifest.sig","sha256":"abed3549f46a4f10343e671d8ac0fae19af8e7e0caf583803b4d80722babac33"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e2fcc8d2f67a0bd3f54604d15da90365ac2a7feeb76a690e100392f974d933d"}],"publication_id":"OT-2026-000010491"} Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010491
OpenTechnical
This publication supersedes OT-2026-000006223. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010491

Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d2aba3fe145113c953c167fd3659d4a4da527bdf49d1dd2992461f1b9cde6851

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006223, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010491, “Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010491.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010491" title: "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010491" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006223, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010491 Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010491 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006223, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010491 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010491 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010491", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1032 }, "figures": [], "files": [ { "bytes": 18021, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "255688a9b26fe66a2d2186f841bfe9d322ef48622aeb49c791bcc7d057cbe71c" }, { "bytes": 7599, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5eac0580d608442af686ff28a2604a6ef55e13265ec2e935a1867f3e40385167" }, { "bytes": 7301, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d2aba3fe145113c953c167fd3659d4a4da527bdf49d1dd2992461f1b9cde6851" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010491/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010491", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006223", "title": "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-708d-94fe-e06494a3b144" } mapz1rHxA5VglJ60dRCDowRtSIzdpBuisIaEIoBTAEhdiCqUF0jEHv3BoSrUxt/kdURqJgmrtRflpwEF686MBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mapz1rHxA5VglJ60dRCDowRtSIzdpBuisIaEIoBTAEhdiCqUF0jEHv3BoSrUxt/kdURqJgmrtRflpwEF686MBA== {"files":[{"bytes":18789,"name":"index.html","sha256":"eb70129cd80428db093bc83185ed8fd05a4359aef15deb38d4a2ba1d10957528"},{"bytes":8174,"name":"publication.md","sha256":"1de203754a0bb94e23bf5a6b678340e8dff819eb091571379cbf8cc9e3cf129e"},{"bytes":7857,"name":"publication.txt","sha256":"33124a5d693f504a3a92130f32447ab1b8df9d32fdc9f68004a7158bb1d25260"},{"bytes":2800,"name":"manifest.json","sha256":"8f641e251add895fd722fb34752debc45fadf93a7c9d53e2365a060d17104307"},{"bytes":89,"name":"manifest.sig","sha256":"974314e7dee6ff6ec6e0adaf507a6473212fe444e1fa3907d91afa003c34381b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2cf6cdd8e7ffaae06e01f3048200029c13c0b21ceeae8b4a5c1a1d94f3062303"}],"publication_id":"OT-2026-000010492"} Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010492
OpenTechnical
This publication supersedes OT-2026-000006224. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010492

Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
33124a5d693f504a3a92130f32447ab1b8df9d32fdc9f68004a7158bb1d25260

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006224, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010492, “Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010492.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010492" title: "Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010492" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006224, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010492 Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010492 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006224, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010492 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010492 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010492", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1114 }, "figures": [], "files": [ { "bytes": 18789, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb70129cd80428db093bc83185ed8fd05a4359aef15deb38d4a2ba1d10957528" }, { "bytes": 8174, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1de203754a0bb94e23bf5a6b678340e8dff819eb091571379cbf8cc9e3cf129e" }, { "bytes": 7857, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "33124a5d693f504a3a92130f32447ab1b8df9d32fdc9f68004a7158bb1d25260" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010492/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010492", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006224", "title": "Three bellows cup vacuum gripper, three zone face, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7ce9-b2c6-91ed2fe31770" } JLGH6PIwcXhJh3t5e4LZNnVhNdT8tYcQ77t++SdDvCe+pfrtG4k3FxHUEiWpaRTDPDgLKnCLNNJfbTKgHPFxAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JLGH6PIwcXhJh3t5e4LZNnVhNdT8tYcQ77t++SdDvCe+pfrtG4k3FxHUEiWpaRTDPDgLKnCLNNJfbTKgHPFxAQ== {"files":[{"bytes":17674,"name":"index.html","sha256":"8f74a5c2f8471302dbc134b110ac77d3ac3c5071cc848647e32e131a854ba9e3"},{"bytes":7344,"name":"publication.md","sha256":"a93b0e0b830da73dcced1411df02005c05f3f585fd58a900bed5bab3fc916dbc"},{"bytes":7052,"name":"publication.txt","sha256":"6574a0a4b7c5c92b1323b7ec82af7e2e282e14ca5446d7bb1091535ccef1e099"},{"bytes":2781,"name":"manifest.json","sha256":"4e3efbd4e114993fb27bd71d6673ca64950b78bc78d606138eb6ebe598172ee5"},{"bytes":89,"name":"manifest.sig","sha256":"e07c2eb1617dcd67c82094c24c28163a4093000ee21a3bbe93418dd393817e6a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"509abd07bae9417a645d1738b8f4390c62274f1c5d53e97951ac7c11d4dd4a8a"}],"publication_id":"OT-2026-000010493"} Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010493
OpenTechnical
This publication supersedes OT-2026-000006225. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010493

Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
6574a0a4b7c5c92b1323b7ec82af7e2e282e14ca5446d7bb1091535ccef1e099

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0017]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006225, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010493, “Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010493.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010493" title: "Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010493" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006225, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010493 Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010493 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0017] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006225, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010493 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010493 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006226. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010494

Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dae93b298fb3d7ca8f5dea14ceb23b90593d9d0ebfae9201feaaf77b1c3a9aa4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006226, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010494, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010494.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010494" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010494" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006226, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010494 Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010494 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006226, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010494 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010494 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006227. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010495

Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
da020d3204296ee90418c83168cc0de20c7569767ef55af3b1445b1f8d840d51

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006227, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010495, “Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010495.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010495" title: "Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010495" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006227, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010495 Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010495 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006227, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010495 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010495 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010495", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 21, "words": 706 }, "figures": [], "files": [ { "bytes": 15469, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f17d535291972af2c100eabf97e7c5b4e4f055ee6273810c037de670e38a3d5" }, { "bytes": 5511, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7378dfc328111e7c0aaa7d553d436c36d87f3a006e84a69a9d12a57d1b2d845d" }, { "bytes": 5251, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "da020d3204296ee90418c83168cc0de20c7569767ef55af3b1445b1f8d840d51" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010495/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010495", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006227", "title": "Single cup vacuum gripper, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee7-7a82-a844-11cd9e89406b" } D9mMKjSxr/dn7Eyuw5D/BxpAhHLhWMFRhhualQmHniGEtcCclZRon6uo6MBPIjyb2cvGGmf4yYvhXNkkgoFWBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: D9mMKjSxr/dn7Eyuw5D/BxpAhHLhWMFRhhualQmHniGEtcCclZRon6uo6MBPIjyb2cvGGmf4yYvhXNkkgoFWBw== {"files":[{"bytes":17793,"name":"index.html","sha256":"c5375afae9d3c2c88f4bab70a44a92cf6e82757584e74b3c29641897dfaa1b7e"},{"bytes":7372,"name":"publication.md","sha256":"2bb483b4909efc1cb0873c17bc86ce5c89fffe3d75074e6530cb38630950f49b"},{"bytes":7068,"name":"publication.txt","sha256":"5a61b32a412b0575bc8eeb74398633c999ead3b15addb28992a30c3ac59552a4"},{"bytes":2775,"name":"manifest.json","sha256":"56fa79a7a477129fb8f4b4331295034c6d15424bbaf698e6417de742256eb8e6"},{"bytes":89,"name":"manifest.sig","sha256":"e8fb8982531f55eac823ed09603b6e1a68d386f5474bbfd677225ab4a75146d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"890388168d8c77b07b8d3da50c7cf0506ad6902e85ed7d7f7f5e6ce3b11a34f7"}],"publication_id":"OT-2026-000010496"} Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010496
OpenTechnical
This publication supersedes OT-2026-000006228. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010496

Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5a61b32a412b0575bc8eeb74398633c999ead3b15addb28992a30c3ac59552a4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006228, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006506.

Publication information

Citation

OpenTechnical Publication OT-2026-000010496, “Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010496.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010496" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010496" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006228, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006506. OPENTECHNICAL PUBLICATION OT-2026-000010496 Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010496 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006228, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006506. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010496 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010496 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010496", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 982 }, "figures": [], "files": [ { "bytes": 17793, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c5375afae9d3c2c88f4bab70a44a92cf6e82757584e74b3c29641897dfaa1b7e" }, { "bytes": 7372, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2bb483b4909efc1cb0873c17bc86ce5c89fffe3d75074e6530cb38630950f49b" }, { "bytes": 7068, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5a61b32a412b0575bc8eeb74398633c999ead3b15addb28992a30c3ac59552a4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010496/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010496", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006228", "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7879-90e0-75941e34bdee" } Mk/m1oXGqjtZFLfGDgr5M5HbmoBEn2wkv8YTh69M6pcTSe4kYhMPwAWUgdr9fBVXUx/5HLLPjqQZJb4qB8siBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Mk/m1oXGqjtZFLfGDgr5M5HbmoBEn2wkv8YTh69M6pcTSe4kYhMPwAWUgdr9fBVXUx/5HLLPjqQZJb4qB8siBg== {"files":[{"bytes":16640,"name":"index.html","sha256":"aaf3c34e8227c08f40420e82262bfde1349d83e5a1fc22d3ab94081539ce9c53"},{"bytes":6451,"name":"publication.md","sha256":"94b0aefb1544abd0f3b8b59a54e0a5dd4f7e09a4f0fa5e3f4c6d69c8192515bb"},{"bytes":6167,"name":"publication.txt","sha256":"1d2959686ddd7af1497c6c161ca775aab3c01ce7363e73b4d1365b9c6cd53411"},{"bytes":2743,"name":"manifest.json","sha256":"790e970fcf68d85b37d3678d145c9791bd94ff308b40a79535f577de394b7d06"},{"bytes":89,"name":"manifest.sig","sha256":"43f92b4f62f9a6ab696fdf0d822c1cb31ece54bfc74ebff6325a5e1ec9f6fe17"},{"bytes":227,"name":"manifest.sig.txt","sha256":"926bccc4888ccc1ea7414ae1504ce2ac398fd14c64934f2c3717e00929b0613d"}],"publication_id":"OT-2026-000010497"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010497
OpenTechnical
This publication supersedes OT-2026-000006229. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010497

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1d2959686ddd7af1497c6c161ca775aab3c01ce7363e73b4d1365b9c6cd53411

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006229, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010497, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010497.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010497" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010497" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006229, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010497 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010497 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006229, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010497 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010497 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010497", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 845 }, "figures": [], "files": [ { "bytes": 16640, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aaf3c34e8227c08f40420e82262bfde1349d83e5a1fc22d3ab94081539ce9c53" }, { "bytes": 6451, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "94b0aefb1544abd0f3b8b59a54e0a5dd4f7e09a4f0fa5e3f4c6d69c8192515bb" }, { "bytes": 6167, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1d2959686ddd7af1497c6c161ca775aab3c01ce7363e73b4d1365b9c6cd53411" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010497/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010497", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006229", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7607-943e-be850e0b8a77" } C/dnnn2AVL25BAX5bb81XHzLwWaexG/7qTt9ysmmgrVQ8MLg2NOwLGr/X63w28s91z2tQC/hD7rHy74OB+LbDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C/dnnn2AVL25BAX5bb81XHzLwWaexG/7qTt9ysmmgrVQ8MLg2NOwLGr/X63w28s91z2tQC/hD7rHy74OB+LbDg== {"files":[{"bytes":16408,"name":"index.html","sha256":"202ca3173c8a7c1a1735b0ac2889f9a95fa765d4962e23335c061da1bf35c4eb"},{"bytes":6368,"name":"publication.md","sha256":"d9d6d25fad14324e275fc9541abc2f15cc494a4b08d3f03503ca5afdac08921f"},{"bytes":6110,"name":"publication.txt","sha256":"9e2904600d71a03865650ef5c603354de340c133f420a789c934c185a1228657"},{"bytes":2718,"name":"manifest.json","sha256":"875abda7cbdc54a472f249c2b75627765426e0386ed3a8c74049b9e0e140c941"},{"bytes":89,"name":"manifest.sig","sha256":"1904555be6f6279bb8bccf70dc7ae6eb38f693146d71d1c3ad78d70c73248850"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f02f4fef74bba081fb81b2274e266087d30c0db37f50ee87696bd161e4bdcfda"}],"publication_id":"OT-2026-000010498"} Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010498
OpenTechnical
This publication supersedes OT-2026-000006230. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010498

Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9e2904600d71a03865650ef5c603354de340c133f420a789c934c185a1228657

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006230, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010498, “Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010498.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010498" title: "Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010498" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006230, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010498 Foam pad vacuum gripper, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010498 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006230, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010498 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010498 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006232. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010499

Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
e6a310304a94c508ac63f3395c79247d737773fe27d8edea038bfc25b315b730

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0014]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0015]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006232, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006707.

Publication information

Citation

OpenTechnical Publication OT-2026-000010499, “Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010499.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010499" title: "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010499" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" - "vacuum" --- # Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006232, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006707. OPENTECHNICAL PUBLICATION OT-2026-000010499 Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010499 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0013] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0014] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0015] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006232, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006707. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010499 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010499 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010499", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 864 }, "figures": [], "files": [ { "bytes": 16722, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "feee8f5a2a4fa1ebcbeab713fb6dc8887d525ea7233707848490a55d082a86e5" }, { "bytes": 6565, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5eede5080b62e538f00ce3df336bb61d1903155e5ef62aa3da4e2c54d3e34c47" }, { "bytes": 6269, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e6a310304a94c508ac63f3395c79247d737773fe27d8edea038bfc25b315b730" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010499/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010499", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006232", "title": "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-7b8c-9b3f-bfcf29d19448" } CJmQUEO2nrzExjDdCskKN/2GlaNiop1SIvXtxjE1ZWTKInnXH8+d4eCIyc9t4O5rPgXUQ0+yUDV10fxrTW4iDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CJmQUEO2nrzExjDdCskKN/2GlaNiop1SIvXtxjE1ZWTKInnXH8+d4eCIyc9t4O5rPgXUQ0+yUDV10fxrTW4iDA== {"files":[{"bytes":16208,"name":"index.html","sha256":"41362252a67e6fb6b0ac40663ce1cb5e1e4e864b99fe5403829b372fb6afc59f"},{"bytes":6149,"name":"publication.md","sha256":"e83655852b42553a98645cde6f84e5c8541c11a1235ccd5a7e2714fb5bf38229"},{"bytes":5868,"name":"publication.txt","sha256":"7d36ca17f44eb5a5f7fd1bd365259a5e698c8b180d4da04de576d0c534c75125"},{"bytes":2718,"name":"manifest.json","sha256":"57d1b7e7e388470a4a061c253d3f5a998c3cb8732415cbf63feef519542c0451"},{"bytes":89,"name":"manifest.sig","sha256":"0dfbebf2c5910005fa7ca9944aac8b24ca5f04d8f9c4c2581d594ab09a6b82f4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d5210a28407d2ce9a6c965f2c79a7eef7f6b4b41f002400b0b4f95e17b1260a"}],"publication_id":"OT-2026-000010500"} Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010500
OpenTechnical
This publication supersedes OT-2026-000006233. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010500

Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7d36ca17f44eb5a5f7fd1bd365259a5e698c8b180d4da04de576d0c534c75125

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006233, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010500, “Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010500.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010500" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010500" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006233, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010500 Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010500 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006233, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010500 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010500 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010500", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 804 }, "figures": [], "files": [ { "bytes": 16208, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "41362252a67e6fb6b0ac40663ce1cb5e1e4e864b99fe5403829b372fb6afc59f" }, { "bytes": 6149, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e83655852b42553a98645cde6f84e5c8541c11a1235ccd5a7e2714fb5bf38229" }, { "bytes": 5868, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7d36ca17f44eb5a5f7fd1bd365259a5e698c8b180d4da04de576d0c534c75125" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010500/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010500", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006233", "title": "Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7fd4-a3a9-786f31f35bc2" } WRMUwXn1uZZKXn+r5cXqk+ZxuPekvFy1myYBFzqvcaz5gAf3YPPUaz1BV9bCHMBzT0xyC2k5gpcAyePacf6mBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WRMUwXn1uZZKXn+r5cXqk+ZxuPekvFy1myYBFzqvcaz5gAf3YPPUaz1BV9bCHMBzT0xyC2k5gpcAyePacf6mBg== {"files":[{"bytes":16370,"name":"index.html","sha256":"17705c233a32725cb01e1ff27dd0382eaf63e5b916943cbdc3b17da11ee3ea27"},{"bytes":6352,"name":"publication.md","sha256":"4b1264077621425a2102a06e52b1a47c93263a4db508671ce8dfb2e664882d96"},{"bytes":6039,"name":"publication.txt","sha256":"f5f3c956466f4f0f6c23f6ea6d538b76114442cc0497f14d349468349dc237bf"},{"bytes":2782,"name":"manifest.json","sha256":"924f596e6596f4aa6db00ffdf037106f7ab7877435da5035d697b8974c3f2d2a"},{"bytes":89,"name":"manifest.sig","sha256":"bdb093d8d0b44038a0a4d9f32a089eb8b745e526d37ef65cd512733afe2a248a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9ed109ac034e732729270bbe0b435a4c0bef8754186d86b9117cc53d12060b10"}],"publication_id":"OT-2026-000010501"} Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010501
OpenTechnical
This publication supersedes OT-2026-000006234. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010501

Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f5f3c956466f4f0f6c23f6ea6d538b76114442cc0497f14d349468349dc237bf

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006234, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010501, “Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010501.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010501" title: "Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010501" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "zone branch" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006234, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010501 Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010501 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006234, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010501 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010501 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010501", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 823 }, "figures": [], "files": [ { "bytes": 16370, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17705c233a32725cb01e1ff27dd0382eaf63e5b916943cbdc3b17da11ee3ea27" }, { "bytes": 6352, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4b1264077621425a2102a06e52b1a47c93263a4db508671ce8dfb2e664882d96" }, { "bytes": 6039, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f5f3c956466f4f0f6c23f6ea6d538b76114442cc0497f14d349468349dc237bf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010501/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "zone branch", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010501", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006234", "title": "Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7b12-ad40-ba9e56620050" } PzuZWx02l+RP0wcyoP8cMKK+4RQBRfXOcdn2apDzktK7QqQnlubc+qYZudFZVl7KfJ3WL+q94gQSwfEjB5NQBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PzuZWx02l+RP0wcyoP8cMKK+4RQBRfXOcdn2apDzktK7QqQnlubc+qYZudFZVl7KfJ3WL+q94gQSwfEjB5NQBw== {"files":[{"bytes":17500,"name":"index.html","sha256":"25fbcc5fdb6ef2494182ea4677bb8949ee94b90b79a7dd274b89932620cccf9f"},{"bytes":7230,"name":"publication.md","sha256":"3cf386ee8e103371656093db54fe74914c011bfad172b12fa4be366e0547b868"},{"bytes":6917,"name":"publication.txt","sha256":"ae5b75302000d62b74a9106987957e70c6671a68e74211cb1a4f505351173ba7"},{"bytes":2846,"name":"manifest.json","sha256":"050d9f29b8db8d5deceb552eaf073c5f9ad4bf6e6112fd82cf6a05625b56976b"},{"bytes":89,"name":"manifest.sig","sha256":"8dea123b839da75af58f37453b6cb9561a973067038580ef0b8d4878d3d2951f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"93e71dae60edc11f5350e1c54315969afb6ed5fdf00e0c7c8fa449f7297cddec"}],"publication_id":"OT-2026-000010502"} Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010502
OpenTechnical
This publication supersedes OT-2026-000006235. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010502

Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ae5b75302000d62b74a9106987957e70c6671a68e74211cb1a4f505351173ba7

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0015]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006235, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010502, “Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010502.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010502" title: "Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010502" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006235, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010502 Foam pad vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010502 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0015] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006235, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010502 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010502 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006237. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010503

Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
f0711a588bc23af0ac33ddff894e29f6a8dfbdb8e025a506931034ff768599c4

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006237, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010503, “Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010503.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010503" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010503" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006237, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010503 Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010503 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006237, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010503 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010503 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010503", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 22, "words": 779 }, "figures": [], "files": [ { "bytes": 15970, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "54c98a0b05db7f3d866322e7bf95fb3fb18fd8747004bfb6f5acb9b198534da3" }, { "bytes": 5984, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57cc5ed42013e540813eef28657953322704dc878469fef84e7a0e87f70d4cc6" }, { "bytes": 5703, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0711a588bc23af0ac33ddff894e29f6a8dfbdb8e025a506931034ff768599c4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010503/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010503", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006237", "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off before set-down", "uuid": "01a0ae6c-0ee7-7f58-8ad3-fe49ff80dd27" } OmBVkbwGNU2qhYnvEJqpe5i0nYdP07DUqB/VV0DY7LJKXf+xd5p/EjCgWXoQmuzl/2uqIGLFdWsYXt3vadziBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OmBVkbwGNU2qhYnvEJqpe5i0nYdP07DUqB/VV0DY7LJKXf+xd5p/EjCgWXoQmuzl/2uqIGLFdWsYXt3vadziBA== {"files":[{"bytes":19154,"name":"index.html","sha256":"c445715e27c621e4a56a1cfe6c02c7e3502f24b91ca921f4ff10cce82c741fb6"},{"bytes":8423,"name":"publication.md","sha256":"dce6eaa121b23bffc4967516fd0b8e40a7de81ae19089db6c6a188b9b72837a2"},{"bytes":8105,"name":"publication.txt","sha256":"82daa1aec87e882e25cfadae9d6435092e5dff7076e82c47f6d07bb14f5aeb5d"},{"bytes":2823,"name":"manifest.json","sha256":"846908be09ba77ff4870601e05a2643395ebb73840be04a8c32fe6ec1e6052db"},{"bytes":89,"name":"manifest.sig","sha256":"56af814f786d32d7c3a57bc6c16920d8d866f769cc2e9e63a68f1b47f7e0c543"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b72c6e5c44c14565270c71b5f797d24ad3f5b6995d5f2a1b49814b917602b061"}],"publication_id":"OT-2026-000010504"} Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010504
OpenTechnical
This publication supersedes OT-2026-000006238. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010504

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
82daa1aec87e882e25cfadae9d6435092e5dff7076e82c47f6d07bb14f5aeb5d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006238, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010504, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010504.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010504" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010504" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006238, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010504 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010504 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006238, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010504 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010504 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006239. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010505

Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
738dfb129820f8f400db4bfb704484d6f82ad4aabd71006d1b3b9643c70a68ba

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006239, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010505, “Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010505.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010505" title: "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010505" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006239, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010505 Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010505 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006239, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010505 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010505 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010505", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1055 }, "figures": [], "files": [ { "bytes": 18394, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3d1769ded7c5f943c9a4b7bed6506067837e84411cbbddf071a032f058bf76e1" }, { "bytes": 7838, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a63e3d50c5f8a61f362f7d0215f10689ce155decf59ae209a0bfc64f183f04e2" }, { "bytes": 7532, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "738dfb129820f8f400db4bfb704484d6f82ad4aabd71006d1b3b9643c70a68ba" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010505/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010505", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006239", "title": "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-714f-90a4-b30fbf3a27af" } pCKKalVRl1yDKydkBXDo0lVQem6PyioUnnAyuv+Gxiqb71EqAL3EXpXNEpay/8LjgdjncS5vD6ncOn4izS5oDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pCKKalVRl1yDKydkBXDo0lVQem6PyioUnnAyuv+Gxiqb71EqAL3EXpXNEpay/8LjgdjncS5vD6ncOn4izS5oDw== {"files":[{"bytes":16698,"name":"index.html","sha256":"479b0d73a3c1260795e9bd5c0cd1ed2c28101eeebdd6bcba616a58077c5bdcc5"},{"bytes":6533,"name":"publication.md","sha256":"729dc9148125669a51739b4fcfc5e7adda0048c263e65c7ca7ee23ae94f611f6"},{"bytes":6247,"name":"publication.txt","sha256":"c2a70934ec232d5ebbe6db73b6f15bdafc8cb364cf29b1a7e292584466bbabf9"},{"bytes":2770,"name":"manifest.json","sha256":"773232becbfdfc66ce11732fcb011107e2874e9e772af57b289cef3e7ea64629"},{"bytes":89,"name":"manifest.sig","sha256":"fd53bfe39ceb56cdd45ebddfaa6f8c1bcee31114f192aa78f07ada05c585bc97"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37546d9a66a5ded94ec3a9a1b74a10c4f09d23e4939f8920ce3135541978fe94"}],"publication_id":"OT-2026-000010506"} Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010506
OpenTechnical
This publication supersedes OT-2026-000006240. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010506

Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c2a70934ec232d5ebbe6db73b6f15bdafc8cb364cf29b1a7e292584466bbabf9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006240, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010506, “Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010506.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010506" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010506" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006240, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010506 Two cup vacuum gripper, two outlet manifold, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010506 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006240, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010506 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010506 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006241. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010507

Two cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ad29302e3a4f14d9906ae28faa4b328ccb3812d1933e32683567505e972831cb

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006241, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010507, “Two cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010507.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010507" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010507" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006241, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010507 Two cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010507 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006241, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010507 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010507 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006242. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010508

Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
332c4521453cff8facd5be89ee9e69de5408c8dfd73f73ab0b409cfd146140a1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006242, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010508, “Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010508.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010508" title: "Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010508" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006242, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010508 Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010508 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006242, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010508 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010508 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010508", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 769 }, "figures": [], "files": [ { "bytes": 15989, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "487673727fb174f78c179c6bd2ba0f18c04533db4970726b598187f3fde55740" }, { "bytes": 5973, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "708a558b152ad09b554491dbe7d547dde3657a9ba74b4c9deb3014039ab96d91" }, { "bytes": 5680, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "332c4521453cff8facd5be89ee9e69de5408c8dfd73f73ab0b409cfd146140a1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010508/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010508", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006242", "title": "Single bellows cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7bf2-8f2a-b96266ad216d" } YRiWbeqwiIjU0OZcODQ7LYmDpaJ+xdnyBs4XjXcBy304eAHPvQljO0z6MTb+2Bvzv3nA8ms6RjS28Dm2uB74Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YRiWbeqwiIjU0OZcODQ7LYmDpaJ+xdnyBs4XjXcBy304eAHPvQljO0z6MTb+2Bvzv3nA8ms6RjS28Dm2uB74Cg== {"files":[{"bytes":17086,"name":"index.html","sha256":"eaf0af4bd7beaf32ce464de6226556bb9eaea3077ee86965fc74ec2ca69b0a69"},{"bytes":6815,"name":"publication.md","sha256":"429b9bb6921694b78f78589fa8feb7664c4e00b9965f379f9bc0d7f930887f49"},{"bytes":6528,"name":"publication.txt","sha256":"8e495a297b2d4429dc888fb5cca0272e48282f599f1f97d8df6012c131611348"},{"bytes":2752,"name":"manifest.json","sha256":"de6a0561ac631b11954a450dd9b82517a7cf3cd5233dfb61d4850cb61e554538"},{"bytes":89,"name":"manifest.sig","sha256":"8c37c2bdf9bad0832d641b9b585053c6576c4c810ae8c765b51e37a5e0e15086"},{"bytes":227,"name":"manifest.sig.txt","sha256":"de43ad80630b34ff862c49640b591832386c3ffd1da6fb34fec5db2a9f194ff9"}],"publication_id":"OT-2026-000010509"} Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010509
OpenTechnical
This publication supersedes OT-2026-000006243. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010509

Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8e495a297b2d4429dc888fb5cca0272e48282f599f1f97d8df6012c131611348

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006243, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010509, “Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010509.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010509" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010509" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006243, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010509 Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010509 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006243, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010509 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010509 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010509", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 895 }, "figures": [], "files": [ { "bytes": 17086, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eaf0af4bd7beaf32ce464de6226556bb9eaea3077ee86965fc74ec2ca69b0a69" }, { "bytes": 6815, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "429b9bb6921694b78f78589fa8feb7664c4e00b9965f379f9bc0d7f930887f49" }, { "bytes": 6528, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e495a297b2d4429dc888fb5cca0272e48282f599f1f97d8df6012c131611348" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010509/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010509", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006243", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-747d-95af-a25a9fffbe01" } l/+cPk7rV5zNJtJxqAeV1o+5tGLK73eigocHc7UXA5U3BwWRXLDyQvOI7+WdhTRnWeJZBXHPE5tshMWqDUd7CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: l/+cPk7rV5zNJtJxqAeV1o+5tGLK73eigocHc7UXA5U3BwWRXLDyQvOI7+WdhTRnWeJZBXHPE5tshMWqDUd7CA== {"files":[{"bytes":17120,"name":"index.html","sha256":"c21a7595c63543098f00b9541fef3cbfbff9ea9519bd86fcbf5a2c1a1ed76a30"},{"bytes":6918,"name":"publication.md","sha256":"6d07bbbfcd34c7e9a90a820bd103c7c9141461063a9107a3505d38df88081bb9"},{"bytes":6609,"name":"publication.txt","sha256":"c9fa3ef76a89183bc146c78703ebf37cd043d925c615c218ab5242ca968f2809"},{"bytes":2754,"name":"manifest.json","sha256":"7fc83654ce6f966aaa868728a1f24ca41b9eb4e02d60e6bdcfad94cf73d822fe"},{"bytes":89,"name":"manifest.sig","sha256":"0fbc9f841e3e82e84624fe02eedb6a14893a32105a1483cfa7ecb7c865a2b802"},{"bytes":227,"name":"manifest.sig.txt","sha256":"17a88169236d2446cba0d06c412264a964a00b7b56878027a3c06f24c792262f"}],"publication_id":"OT-2026-000010510"} Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010510
OpenTechnical
This publication supersedes OT-2026-000006244. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010510

Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c9fa3ef76a89183bc146c78703ebf37cd043d925c615c218ab5242ca968f2809

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006244, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010510, “Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010510.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010510" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010510" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006244, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010510 Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010510 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006244, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010510 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010510 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010510", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 921 }, "figures": [], "files": [ { "bytes": 17120, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c21a7595c63543098f00b9541fef3cbfbff9ea9519bd86fcbf5a2c1a1ed76a30" }, { "bytes": 6918, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6d07bbbfcd34c7e9a90a820bd103c7c9141461063a9107a3505d38df88081bb9" }, { "bytes": 6609, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c9fa3ef76a89183bc146c78703ebf37cd043d925c615c218ab5242ca968f2809" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010510/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010510", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006244", "title": "Three bellows cup vacuum gripper, three zone face, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7b69-bdf6-dab8807ce25d" } UjFhR3YLh0zuV4lKj7Jr5j4jRJ6k5TwH40unOrwjZpn65nGNKxDTh6Ll6rg5YfcPAOlTyJ7dVUNb3QpGiBJxDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UjFhR3YLh0zuV4lKj7Jr5j4jRJ6k5TwH40unOrwjZpn65nGNKxDTh6Ll6rg5YfcPAOlTyJ7dVUNb3QpGiBJxDA== {"files":[{"bytes":17657,"name":"index.html","sha256":"0a59b6d14b74567cdf7b9d45fca5d01201e29b645a3de2feb3b8ce56e4b7af59"},{"bytes":7242,"name":"publication.md","sha256":"d75084c679b9cf690252fea1d3097bd812df5a7bb1b86b29f36864a71356926f"},{"bytes":6941,"name":"publication.txt","sha256":"97756e5ef3d6148039ff530c853eb5574b3567316b1f1c5fc21d6d4cf4ed8db2"},{"bytes":2772,"name":"manifest.json","sha256":"492e34d7b6e022786096468c0a183ddcbda4c53875de1e48347097d296c18778"},{"bytes":89,"name":"manifest.sig","sha256":"a2c4156389184de2ecb89370e0f84a4899a22df70e81006539fe35815e2d9cd7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cae58adc129fc1d0105b80dd7a47596bede720885b6aff980497be3fedc3ab02"}],"publication_id":"OT-2026-000010511"} Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010511
OpenTechnical
This publication supersedes OT-2026-000006245. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010511

Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
97756e5ef3d6148039ff530c853eb5574b3567316b1f1c5fc21d6d4cf4ed8db2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006245, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010511, “Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010511.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010511" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010511" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006245, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010511 Two cup vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010511 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006245, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010511 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010511 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006246. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010512

Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3dec30c12743c79d1b7483af2a8ab42aac6242998560c064661768abbbab827e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006246, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010512, “Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010512.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010512" title: "Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010512" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006246, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010512 Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010512 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006246, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010512 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010512 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006247. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010513

Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b0df12851f84743ef80312f638e7593155cf8939000f7df5cf72c4a4b232e4f1

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006247, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010513, “Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010513.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010513" title: "Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010513" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006247, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010513 Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010513 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006247, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010513 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010513 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010513", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 907 }, "figures": [], "files": [ { "bytes": 16902, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "24df6c112159dd63640ac64bb0a6bc8fe727ac449d5ab1b42620f86b13a95d65" }, { "bytes": 6768, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2b1e606853cf5d508f0a656d85abc1afd18bb743cf40899dcf3c9e4377c7ad90" }, { "bytes": 6485, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b0df12851f84743ef80312f638e7593155cf8939000f7df5cf72c4a4b232e4f1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010513/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010513", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006247", "title": "Foam pad vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7698-9f9a-b129e62a9b30" } 83e6oJywjBo8zEx+YKcGSxCqACkrPuB90wd+deEyv9TItAyGJuihGgkXI1RC2kb+LdXUc3T4iqYs4YLiUxfEAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 83e6oJywjBo8zEx+YKcGSxCqACkrPuB90wd+deEyv9TItAyGJuihGgkXI1RC2kb+LdXUc3T4iqYs4YLiUxfEAw== {"files":[{"bytes":18175,"name":"index.html","sha256":"9419e4936ec72933f7c5cb29015a4be855352e2ef4db0f28a3945b015a755b92"},{"bytes":7642,"name":"publication.md","sha256":"e1e4b818b866aecb54af3a7998e8d6d8b3c541e2a894db8f178f1e30e95016b2"},{"bytes":7352,"name":"publication.txt","sha256":"4ca64fc15590ffc6dc713cb3b1a61d4dfae7d18ab4128aef75336e356f9ee8de"},{"bytes":2840,"name":"manifest.json","sha256":"fd58fbe4c10cd2c921a71b92c77226e86bcdb185c52300bffb0b5d70160567ac"},{"bytes":89,"name":"manifest.sig","sha256":"0a08f9aad20e543a2246321ea29e3b8e52c39aa6bd45448a342c0f483e4300bb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3806d375cac4dd12236f4a7bc04afb8787f7f99776d2fa1e034cb0c031b7aff1"}],"publication_id":"OT-2026-000010514"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down - OpenTechnical OT-2026-000010514
OpenTechnical
This publication supersedes OT-2026-000006248. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010514

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
4ca64fc15590ffc6dc713cb3b1a61d4dfae7d18ab4128aef75336e356f9ee8de

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006248, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010514, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010514.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010514" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010514" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006248, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010514 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010514 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006248, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010514 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010514 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010514", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1029 }, "figures": [], "files": [ { "bytes": 18175, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9419e4936ec72933f7c5cb29015a4be855352e2ef4db0f28a3945b015a755b92" }, { "bytes": 7642, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e1e4b818b866aecb54af3a7998e8d6d8b3c541e2a894db8f178f1e30e95016b2" }, { "bytes": 7352, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4ca64fc15590ffc6dc713cb3b1a61d4dfae7d18ab4128aef75336e356f9ee8de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010514/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010514", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006248", "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented before set-down", "uuid": "01a0ae6c-0ee7-702d-b960-5e3899e955d9" } aKzYDyzSEgaMuIf4sso3SPSo2PZMENPtGXOV76xP9gfkrGEQjC/5edX5ta7Uwy2rs+r5f+gaLuKVGIm2w1UoAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aKzYDyzSEgaMuIf4sso3SPSo2PZMENPtGXOV76xP9gfkrGEQjC/5edX5ta7Uwy2rs+r5f+gaLuKVGIm2w1UoAA== {"files":[{"bytes":17676,"name":"index.html","sha256":"51f4b880d107049808ae0b4f4d1ed0ebb347f1ef832ff105b54467c70af820a3"},{"bytes":7298,"name":"publication.md","sha256":"3f94d22b938fa28cc6219b2a6875ff120dec4520ab0325b4f231dd569f82a766"},{"bytes":7019,"name":"publication.txt","sha256":"030e69dfbb77b7d4dddb57dfe944de0752abf9ec23866fa1501a69f5d4056b77"},{"bytes":2765,"name":"manifest.json","sha256":"cbaf8e985b08f95a0dcad4f5b1308f57a4ff467e093bc90ca441d22a09200d69"},{"bytes":89,"name":"manifest.sig","sha256":"e713a64c42cb69d239022d658d9170cd8ac02ac3db04b98e5774df264e432778"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f23b83438d84d9e6074a70d92859d0da3c51d564e220eb3d910daed0f190c11d"}],"publication_id":"OT-2026-000010515"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010515
OpenTechnical
This publication supersedes OT-2026-000006249. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010515

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
030e69dfbb77b7d4dddb57dfe944de0752abf9ec23866fa1501a69f5d4056b77

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006249, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010515, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010515.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010515" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010515" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006249, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010515 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010515 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006249, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010515 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010515 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010515", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 979 }, "figures": [], "files": [ { "bytes": 17676, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "51f4b880d107049808ae0b4f4d1ed0ebb347f1ef832ff105b54467c70af820a3" }, { "bytes": 7298, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3f94d22b938fa28cc6219b2a6875ff120dec4520ab0325b4f231dd569f82a766" }, { "bytes": 7019, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "030e69dfbb77b7d4dddb57dfe944de0752abf9ec23866fa1501a69f5d4056b77" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010515/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010515", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006249", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7dec-9367-1f438efd6c39" } zPmSCIMdF0/1fALnD5JBLfhS1P6ZffsDPyk4ELztM9U+j/1Lp+a0oa9jzQaonelhruPPttke60Vc3GOhlF5pBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zPmSCIMdF0/1fALnD5JBLfhS1P6ZffsDPyk4ELztM9U+j/1Lp+a0oa9jzQaonelhruPPttke60Vc3GOhlF5pBw== {"files":[{"bytes":17976,"name":"index.html","sha256":"62874b80f8c79038ce4bfbd0f46313937e027c061e4090cbda3f579221135965"},{"bytes":7555,"name":"publication.md","sha256":"c7e88aa0d8d1440e3ab329f3648d2a976ac7c3487bf298b17518c914cb05ba15"},{"bytes":7269,"name":"publication.txt","sha256":"9c91fccd2891d26e5e7b5ff779aa09877b0ab124ab79b648729a904bd27ab8b5"},{"bytes":2773,"name":"manifest.json","sha256":"edcfbbcf15542e5b5c4f450385ec7860abf0f00671cb0229402d5da326cb5a6e"},{"bytes":89,"name":"manifest.sig","sha256":"504f27df118fd1b2cc6c7a914d28e99dbdcb801725000ec0284dc6704c07aa2c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"260f145a3bc86345adcaba6c8c2c1ad93704eb51bf1c7bb8fb97d4732c0e3597"}],"publication_id":"OT-2026-000010516"} Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010516
OpenTechnical
This publication supersedes OT-2026-000006250. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010516

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
9c91fccd2891d26e5e7b5ff779aa09877b0ab124ab79b648729a904bd27ab8b5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006250, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010516, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010516.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010516" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010516" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006250, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010516 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010516 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006250, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010516 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010516 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006251. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010517

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ca6fb2a2716b1aa96f3089371bcc297d96f33ba3932800eecb0d045a563aa817

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006251, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010517, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010517.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010517" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010517" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006251, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010517 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010517 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006251, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010517 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010517 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006252. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010518

Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
492808543b035f3f83e35b1999daff3425efa37c7a3eaf5b2f7dddaef0567c21

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006252, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010518, “Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010518.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010518" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010518" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006252, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010518 Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010518 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006252, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010518 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010518 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010518", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 754 }, "figures": [], "files": [ { "bytes": 15898, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2287066b110738592390234f77cf0648fe5c72e19f5d7430d2f8afcc4fb1fb2a" }, { "bytes": 5830, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fe965d701b9cebebd628e0000374739a2252411b80c74fb358cec3bb350d8004" }, { "bytes": 5551, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "492808543b035f3f83e35b1999daff3425efa37c7a3eaf5b2f7dddaef0567c21" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010518/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010518", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006252", "title": "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down", "uuid": "01a0ae6c-0ee7-7867-8f26-4c831b00779b" } rjOsCuZyS/RxA6GO86CnPuGd1tlfxbcatc4RhqHYxfpyHzBxIJaVRHExbVSUBv740XtLzltKT7DrU2LWwmJCCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rjOsCuZyS/RxA6GO86CnPuGd1tlfxbcatc4RhqHYxfpyHzBxIJaVRHExbVSUBv740XtLzltKT7DrU2LWwmJCCg== {"files":[{"bytes":17495,"name":"index.html","sha256":"f440ebc224a75c5e4c0ef989ab9e59e36502af4b754d72217dddafb1ea2dd0fc"},{"bytes":7298,"name":"publication.md","sha256":"a8ea045dfda5cab3b8f095a26f40143cc3789befc176e1cc15cbb467b7786cec"},{"bytes":7004,"name":"publication.txt","sha256":"38df5b4dd25236bb9faa9f44927a3f4814d5b7c5f1c76317fef19e3f22f0628f"},{"bytes":2793,"name":"manifest.json","sha256":"ef3a8edbd81b33125c1379bb12fa91c2f7e2e031ad7ee24490fb8747ae522068"},{"bytes":89,"name":"manifest.sig","sha256":"bd56245b32ee75a9866f05bdd2f90f0d3ea613304c2d336d8dfa5823a4d35bdb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"86b31e0750f7cb634741bd0840156a066296bd5b191ca987aa5f3dbeec5d2cd3"}],"publication_id":"OT-2026-000010519"} Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010519
OpenTechnical
This publication supersedes OT-2026-000006253. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010519

Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
38df5b4dd25236bb9faa9f44927a3f4814d5b7c5f1c76317fef19e3f22f0628f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006253, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010519, “Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010519.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010519" title: "Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010519" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006253, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010519 Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010519 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006253, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010519 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010519 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010519", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 986 }, "figures": [], "files": [ { "bytes": 17495, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f440ebc224a75c5e4c0ef989ab9e59e36502af4b754d72217dddafb1ea2dd0fc" }, { "bytes": 7298, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a8ea045dfda5cab3b8f095a26f40143cc3789befc176e1cc15cbb467b7786cec" }, { "bytes": 7004, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "38df5b4dd25236bb9faa9f44927a3f4814d5b7c5f1c76317fef19e3f22f0628f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010519/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010519", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006253", "title": "Four cup vacuum gripper, four zone face, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7114-b2a5-358ae85a68c7" } 4B2h0Wb3oXrpuF3xqIdogpTRhObfnZCQSqFEAPFTbylR1ORuG0y1NjSqbVEqfLDMreUMtdKvHyq1zATbiCwECA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4B2h0Wb3oXrpuF3xqIdogpTRhObfnZCQSqFEAPFTbylR1ORuG0y1NjSqbVEqfLDMreUMtdKvHyq1zATbiCwECA== {"files":[{"bytes":13520,"name":"index.html","sha256":"7a44fcecb2193207946c50a34a7eb97f781c163955adf96bfcd9ae9ccfba89a2"},{"bytes":3995,"name":"publication.md","sha256":"524421fd22271fa0527daa9188e9781d25da5192776f0424c0398b10c2fd3a32"},{"bytes":4006,"name":"publication.txt","sha256":"9759f5f0b20022890a06224564705acfd68061f20598ce7268c944bd76bd9ee5"},{"bytes":2393,"name":"manifest.json","sha256":"b9fd01f58229d0b7246bdc095c810eb644203852719e77eb1cdf96f92779dbf2"},{"bytes":89,"name":"manifest.sig","sha256":"d54e369edd91575d6cf45bad69943a7f599f070c0cae48b8be6c2b12f1c6af2e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"767b2dba2c6b4a16f802cd315acd22d57ec66a036dc6311481f7f313f8a7c046"}],"publication_id":"OT-2026-000010520"} Electromagnet gripper, on a tool changer - OpenTechnical OT-2026-000010520
OpenTechnical
This publication supersedes OT-2026-000006254. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010520

Electromagnet gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Also classified in
Tool Changers
Document SHA-256
9759f5f0b20022890a06224564705acfd68061f20598ce7268c944bd76bd9ee5

Abstract

A magnetic gripping tool comprising one tool-change interface and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet.

[0004]The magnet assembly is carried on the tool side of the tool-change interface.

[0005]The robot side of the tool-change interface is bolted to the robot flange.

[0006]The coil of the magnet assembly is supplied from the electrical supply of the cell.

3. Operating sequence and conditions

[0007]

  • When the magnet assembly reaches the gripping position, the coil is energised by the cell controller.

[0008]

  • While the coil is in the energised state, the workpiece is held by the magnet assembly.

[0009]

  • After the workpiece has reached the set-down position, the coil is shut down by the cell controller.

[0010]The cell controller commands the magnet assembly; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0011]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically).

[0012]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0013]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0014]This publication supersedes OT-2026-000006254, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000010520, “Electromagnet gripper, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010520.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010520" title: "Electromagnet gripper, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010520" categories: - "robotics-automation/end-effectors/magnetic-grippers" - "robotics-automation/end-effectors/tool-changers" keywords: - "magnetic gripper" - "tool-change interface" - "magnet assembly" - "electric actuation" - "magnetic gripping" - "tool changing" --- # Electromagnet gripper, on a tool changer ## Abstract A magnetic gripping tool comprising one tool-change interface and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] The magnet assembly is carried on the tool side of the tool-change interface. [0005] The robot side of the tool-change interface is bolted to the robot flange. [0006] The coil of the magnet assembly is supplied from the electrical supply of the cell. ## 3. Operating sequence and conditions - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. - While the coil is in the energised state, the workpiece is held by the magnet assembly. - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0010] The cell controller commands the magnet assembly; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically). [0012] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0013] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0014] This publication supersedes OT-2026-000006254, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000010520 Electromagnet gripper, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010520 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one tool-change interface and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] The magnet assembly is carried on the tool side of the tool-change interface. [0005] The robot side of the tool-change interface is bolted to the robot flange. [0006] The coil of the magnet assembly is supplied from the electrical supply of the cell. 3. Operating sequence and conditions [0007] - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. [0008] - While the coil is in the energised state, the workpiece is held by the magnet assembly. [0009] - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0010] The cell controller commands the magnet assembly; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically). [0012] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0013] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0014] This publication supersedes OT-2026-000006254, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010520 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010520 { "abstract": "A magnetic gripping tool comprising one tool-change interface and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. 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OpenTechnical
This publication supersedes OT-2026-000006255. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010521

Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7753d3e4d493153a1ce8aab627af66cb2a6257716ede0e6e22187fc4fdf2e440

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006255, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010521, “Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010521.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010521" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010521" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006255, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010521 Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010521 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006255, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010521 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010521 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010521", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1147 }, "figures": [], "files": [ { "bytes": 19101, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8a6a2b06d59f8a2531d376211b3bf54e327afda5f949b5c70f99b7e10cdff745" }, { "bytes": 8415, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "46960b341245c9f34b33f1410782cdd58b8b090dd453063be30c1f39f402644d" }, { "bytes": 8090, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7753d3e4d493153a1ce8aab627af66cb2a6257716ede0e6e22187fc4fdf2e440" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010521/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010521", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006255", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7130-b84c-4ca661bb6913" } SwnDTx1SHf2jr/op0jSkAUquM115y6CtvOFoFRHDf4GA+/i3+0c/i5mAiGG8MJ1BEshpWGIPUFPSQZTn4hIeBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SwnDTx1SHf2jr/op0jSkAUquM115y6CtvOFoFRHDf4GA+/i3+0c/i5mAiGG8MJ1BEshpWGIPUFPSQZTn4hIeBA== {"files":[{"bytes":16839,"name":"index.html","sha256":"f2dc70902796cff2d82403718ca4ae44300722c2c30343711d6ae12c88781b3d"},{"bytes":6690,"name":"publication.md","sha256":"0c53e1e45564ed4a66ebe76ff4dbb5e025d4e5fe45c1c20515994ff5dcc6da04"},{"bytes":6386,"name":"publication.txt","sha256":"b309227126fed9ccb8f6c18d279308aed4aded82f69eee9be60c1d3528060a8c"},{"bytes":2747,"name":"manifest.json","sha256":"e99d00b36807eb7ed5c3b7bc627cad1686c21efebedc9bd50add25246b113e3b"},{"bytes":89,"name":"manifest.sig","sha256":"5b44e702030d7a8af30139a7fdf2747a33e076ec87f456d80fd6d1aebe8d83c2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"416514fd1a4e6458ed7e9479b67c7cc008aaf681d0142b8273a7d820cc80ecae"}],"publication_id":"OT-2026-000010522"} Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010522
OpenTechnical
This publication supersedes OT-2026-000006256. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010522

Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b309227126fed9ccb8f6c18d279308aed4aded82f69eee9be60c1d3528060a8c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006256, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010522, “Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010522.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010522" title: "Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010522" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006256, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010522 Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010522 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006256, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010522 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010522 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010522", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 886 }, "figures": [], "files": [ { "bytes": 16839, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f2dc70902796cff2d82403718ca4ae44300722c2c30343711d6ae12c88781b3d" }, { "bytes": 6690, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0c53e1e45564ed4a66ebe76ff4dbb5e025d4e5fe45c1c20515994ff5dcc6da04" }, { "bytes": 6386, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b309227126fed9ccb8f6c18d279308aed4aded82f69eee9be60c1d3528060a8c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010522/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010522", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006256", "title": "Four bellows cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7a59-8d57-ea41263cc181" } s1IOGO7caVo+bI+dOyObOh3zsNtDo/FlARB6yj+yeg/0Aqw8G3P2emRbYqV7wrCSIqQulNsd0dqonv2ySkreBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s1IOGO7caVo+bI+dOyObOh3zsNtDo/FlARB6yj+yeg/0Aqw8G3P2emRbYqV7wrCSIqQulNsd0dqonv2ySkreBw== {"files":[{"bytes":19408,"name":"index.html","sha256":"39ab0449b231dd2635dc322dbdb3c6871508d13ae2b9978fbe402d56e2024d4c"},{"bytes":8646,"name":"publication.md","sha256":"0f03d515add94b66f25a9235eb5cf8c01908728a33d79346fc84f4bf1695af2d"},{"bytes":8321,"name":"publication.txt","sha256":"11bde742e24e68a7688a69c995d53a87a85062de343e3e2de656968b5d75f84c"},{"bytes":2855,"name":"manifest.json","sha256":"45a2a75aa661db6eb604782bc6ff634f19654fba2b8697694cd1fbf09fb3ddd1"},{"bytes":89,"name":"manifest.sig","sha256":"8f5103127767e9715c5b34078c220fb59357ea1ebfce6a21396b9e5a0f0b0394"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7b480ee678b4915619ac65a7a2e1f8eb487edf0ef9e1ca6e91c9bbecaddf7e3d"}],"publication_id":"OT-2026-000010523"} Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010523
OpenTechnical
This publication supersedes OT-2026-000006257. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010523

Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
11bde742e24e68a7688a69c995d53a87a85062de343e3e2de656968b5d75f84c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cup is carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006257, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010523, “Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010523.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010523" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010523" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006257, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010523 Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010523 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006257, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010523 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010523 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010523", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1181 }, "figures": [], "files": [ { "bytes": 19408, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "39ab0449b231dd2635dc322dbdb3c6871508d13ae2b9978fbe402d56e2024d4c" }, { "bytes": 8646, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0f03d515add94b66f25a9235eb5cf8c01908728a33d79346fc84f4bf1695af2d" }, { "bytes": 8321, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "11bde742e24e68a7688a69c995d53a87a85062de343e3e2de656968b5d75f84c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010523/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010523", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006257", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7366-bd43-75293c31a7e3" } XeMkLIwe0MZ3qUmCPMYBoSuroVBxPNmb7SNoE2fWq0Dv0NtIGEJnIXWMRClRCdzxMclqulaL1cDuRVgn1exBCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XeMkLIwe0MZ3qUmCPMYBoSuroVBxPNmb7SNoE2fWq0Dv0NtIGEJnIXWMRClRCdzxMclqulaL1cDuRVgn1exBCA== {"files":[{"bytes":15398,"name":"index.html","sha256":"fbf527bda7b525b27dc2add9311e643ad872e549083a5acee2fcbe29e9339f88"},{"bytes":5477,"name":"publication.md","sha256":"92f6feb0406823ca67d8afd8d565ab382a1af8b972ee7eb0f2b62c80e40f316b"},{"bytes":5235,"name":"publication.txt","sha256":"86bb32791897eeec36faa699b067e47dd31d1cdcfcbf87e7dc50f7a1d8e1afbe"},{"bytes":2665,"name":"manifest.json","sha256":"68c614e1b893da804dd3e2660cd72d917c6da9dc46a479496c1fd2f146b5b3be"},{"bytes":89,"name":"manifest.sig","sha256":"a93869a1fd402c9c7226078fc859c2a202dab9e06e680798dc630c3e5730ff4d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d89d31c1f3f27a2a946e9441be56f53c0be0383b2eaa4291a374e10b3fc0a1c3"}],"publication_id":"OT-2026-000010524"} Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010524
OpenTechnical
This publication supersedes OT-2026-000006258. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010524

Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
86bb32791897eeec36faa699b067e47dd31d1cdcfcbf87e7dc50f7a1d8e1afbe

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006258, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010524, “Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010524.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010524" title: "Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010524" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006258, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010524 Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010524 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006258, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010524 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010524 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010524", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 697 }, "figures": [], "files": [ { "bytes": 15398, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fbf527bda7b525b27dc2add9311e643ad872e549083a5acee2fcbe29e9339f88" }, { "bytes": 5477, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "92f6feb0406823ca67d8afd8d565ab382a1af8b972ee7eb0f2b62c80e40f316b" }, { "bytes": 5235, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86bb32791897eeec36faa699b067e47dd31d1cdcfcbf87e7dc50f7a1d8e1afbe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010524/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010524", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006258", "title": "Single cup vacuum gripper, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7b1b-ad3b-7c837d3f2945" } +PLPgzMi1w/VDBgTfA202Vl7vjMVdMym5WJ9lo/9ipbTvcfBct9oLjk+4Qn4vpgbVbuq8TL3MA2522X5rlJ7Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +PLPgzMi1w/VDBgTfA202Vl7vjMVdMym5WJ9lo/9ipbTvcfBct9oLjk+4Qn4vpgbVbuq8TL3MA2522X5rlJ7Bw== {"files":[{"bytes":18945,"name":"index.html","sha256":"395fa785f425facd1452335e0031e6244bf69d158a62db0ab4c262c4c2be0a23"},{"bytes":8202,"name":"publication.md","sha256":"b6caa4af56a705a309d09090d3d7952388e9c91d8ed214321477b3ba855c6375"},{"bytes":7903,"name":"publication.txt","sha256":"a3d47e30298226b8d7ec2309b616982fc6e00323cf44be59ae752ebd007b0507"},{"bytes":2829,"name":"manifest.json","sha256":"a7f622befd260db3069be3fff2f2dad41a758df35ddf91848f4e22cc1b499798"},{"bytes":89,"name":"manifest.sig","sha256":"b4a60da9e102fddfa6285a4092d4eedf248078eccc82d9832a0910f24399a09c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5e8f5e4c57000546da87cfadadea7c7fed20e0bf6fb062f0c64fff6dff0278d3"}],"publication_id":"OT-2026-000010525"} Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000010525
OpenTechnical
This publication supersedes OT-2026-000006259. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010525

Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
a3d47e30298226b8d7ec2309b616982fc6e00323cf44be59ae752ebd007b0507

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0009]The suction cup is carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006259, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010525, “Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010525.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010525" title: "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010525" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006259, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010525 Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010525 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006259, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010525 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010525 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010525", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1121 }, "figures": [], "files": [ { "bytes": 18945, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "395fa785f425facd1452335e0031e6244bf69d158a62db0ab4c262c4c2be0a23" }, { "bytes": 8202, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b6caa4af56a705a309d09090d3d7952388e9c91d8ed214321477b3ba855c6375" }, { "bytes": 7903, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a3d47e30298226b8d7ec2309b616982fc6e00323cf44be59ae752ebd007b0507" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010525/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010525", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006259", "title": "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee7-77a9-8fbd-7c17290cf0e2" } nabkW8DfJDFo2am4SIMHujIliUBXG+KkLbuuTG1GmRYpOLLK2udC+R5MNku54WYMb2cDTSJFhpdJBTOnlUDFAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nabkW8DfJDFo2am4SIMHujIliUBXG+KkLbuuTG1GmRYpOLLK2udC+R5MNku54WYMb2cDTSJFhpdJBTOnlUDFAQ== {"files":[{"bytes":16982,"name":"index.html","sha256":"2ca48ee0d4762762776172532ecd37080f227c6d502c35d87c6cb8ebfcbd9e26"},{"bytes":6750,"name":"publication.md","sha256":"4a3d2a365984ba7b30026a6fdf8b2105a149bcbbd307b68b595103ef42ebaac4"},{"bytes":6466,"name":"publication.txt","sha256":"41c87cea65958e046598254c3754665358b868f9cdccd062151c36c59d6f8951"},{"bytes":2743,"name":"manifest.json","sha256":"0d1085787520e10642b4294c6da8a8ae04c4669b299dbf48986313f6e194fd07"},{"bytes":89,"name":"manifest.sig","sha256":"984a95d001248904f0dd075bff295aeacf9d064d2a3368c73b8c1557e13035d2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cdc4b252a44f0d775fde7c8ef66f50ce7b030ad384022bdc09d0dfe9e5467e83"}],"publication_id":"OT-2026-000010526"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010526
OpenTechnical
This publication supersedes OT-2026-000006261. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010526

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
41c87cea65958e046598254c3754665358b868f9cdccd062151c36c59d6f8951

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006261, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010526, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010526.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010526" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010526" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006261, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010526 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010526 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006261, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010526 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010526 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006262. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010527

Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
9617737044c92f4d6bb525234321c73321e0da9742c163c9c3a4aed8ec084371

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006262, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006788.

Publication information

Citation

OpenTechnical Publication OT-2026-000010527, “Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010527.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010527" title: "Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010527" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006262, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006788. OPENTECHNICAL PUBLICATION OT-2026-000010527 Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010527 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006262, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006788. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010527 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010527 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010527", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 829 }, "figures": [], "files": [ { "bytes": 16574, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9d2f99e0474152c3d0161ecce0f1da5e5c84302d548aa70c1382fa571999e0ec" }, { "bytes": 6382, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f06d7ab82a1f60f27cbb233e32839fc3e9f85c407f4029d70c1de07110c4fa2c" }, { "bytes": 6105, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9617737044c92f4d6bb525234321c73321e0da9742c163c9c3a4aed8ec084371" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010527/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010527", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006262", "title": "Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-7e3e-8903-7eebc741c78c" } HPvyBNhUhTeFqaTn4UdJ8oK8O6LGPZ8w+lEC20Wsk3bBjH7NMsNxwzPdLoP8JvozgaT4hOvhZhf1FG/6vS6QCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HPvyBNhUhTeFqaTn4UdJ8oK8O6LGPZ8w+lEC20Wsk3bBjH7NMsNxwzPdLoP8JvozgaT4hOvhZhf1FG/6vS6QCQ== {"files":[{"bytes":18122,"name":"index.html","sha256":"a5779d3b7470a0273e9d3e7dab68831901e191d0e7d0ddda1acb2eee7bf80424"},{"bytes":7578,"name":"publication.md","sha256":"3629b034230c5c74edde09e1968e03ecae676e5e132c3c26a6e7b44d68c94bef"},{"bytes":7267,"name":"publication.txt","sha256":"a3ad33548f029d03532131939d964e016a3a16870586b7e61bda9b28a54a77db"},{"bytes":2814,"name":"manifest.json","sha256":"d42d24ed1c2aa640164ea46f758828bdd62aef2bc9315f679d3e7f1613992d09"},{"bytes":89,"name":"manifest.sig","sha256":"f49e25d29e1552087e3fe9e998aa082f62c3d3d04d7a96beb9a3671d4ed7c955"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b5a8f910f09843287aa71cf94a1c72f44b513d697a33e46997af0872c02b3231"}],"publication_id":"OT-2026-000010528"} Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down - OpenTechnical OT-2026-000010528
OpenTechnical
This publication supersedes OT-2026-000006263. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010528

Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
a3ad33548f029d03532131939d964e016a3a16870586b7e61bda9b28a54a77db

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006263, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010528, “Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010528.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010528" title: "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010528" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006263, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010528 Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010528 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006263, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010528 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010528 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010528", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1023 }, "figures": [], "files": [ { "bytes": 18122, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a5779d3b7470a0273e9d3e7dab68831901e191d0e7d0ddda1acb2eee7bf80424" }, { "bytes": 7578, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3629b034230c5c74edde09e1968e03ecae676e5e132c3c26a6e7b44d68c94bef" }, { "bytes": 7267, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a3ad33548f029d03532131939d964e016a3a16870586b7e61bda9b28a54a77db" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010528/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "pressure sensor", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010528", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006263", "title": "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee7-7af2-8c12-8b4b88715daf" } BMDLyxyAq6aUPDd03/gpfr6ZFp0Z5bc9Po6WQpBW1npcCbKxd/+HnAK1CAcPe9rO8/CHjvyvEJrqHITpg03DBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BMDLyxyAq6aUPDd03/gpfr6ZFp0Z5bc9Po6WQpBW1npcCbKxd/+HnAK1CAcPe9rO8/CHjvyvEJrqHITpg03DBw== {"files":[{"bytes":17554,"name":"index.html","sha256":"e683884d44409299cd49f1b7aacda522a3219ed7d39f610f90af6cbbc22ba886"},{"bytes":7160,"name":"publication.md","sha256":"4052ceb77b9087cda990f8779aa2470add41835176dd6313b6bcd24d44807037"},{"bytes":6887,"name":"publication.txt","sha256":"5c7d24f437eb461d128263120f45554e9bc49caa04b8ecc516f45ee52a4c98be"},{"bytes":2741,"name":"manifest.json","sha256":"7ac74200c4e871ecaa64457025a9247455b84b9fcc4982fc21f3aa5d2a46d155"},{"bytes":89,"name":"manifest.sig","sha256":"5f1ca2745fb476605a1cc9f8e8fc846488caa26913357c428708ca037d754a2d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f07d548970811df3e42736ee54775de1466c110d73bc5582c3330109b38f6eac"}],"publication_id":"OT-2026-000010529"} Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010529
OpenTechnical
This publication supersedes OT-2026-000006265. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010529

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
5c7d24f437eb461d128263120f45554e9bc49caa04b8ecc516f45ee52a4c98be

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006265, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010529, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010529.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010529" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010529" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006265, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010529 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010529 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006265, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010529 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010529 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010529", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 968 }, "figures": [], "files": [ { "bytes": 17554, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e683884d44409299cd49f1b7aacda522a3219ed7d39f610f90af6cbbc22ba886" }, { "bytes": 7160, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4052ceb77b9087cda990f8779aa2470add41835176dd6313b6bcd24d44807037" }, { "bytes": 6887, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c7d24f437eb461d128263120f45554e9bc49caa04b8ecc516f45ee52a4c98be" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010529/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010529", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006265", "title": "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-76d0-b93e-555bcaac6ca5" } +3yE7OC5/RwWH5lgz9+BsUYPZYPSDjhkMRjyPUVLzj1C3W3m0jPjiVkHCjZvhmlE6+Ca0o++chGWem0dcy9QAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +3yE7OC5/RwWH5lgz9+BsUYPZYPSDjhkMRjyPUVLzj1C3W3m0jPjiVkHCjZvhmlE6+Ca0o++chGWem0dcy9QAA== {"files":[{"bytes":17116,"name":"index.html","sha256":"c99abdba40099746ca6e1867eb83adfa3bda347b8129858978f2ece5c0f8e398"},{"bytes":6899,"name":"publication.md","sha256":"6643a808f6b8d313e147426777503280babd1fe95a9c95c4d409a25f6db99870"},{"bytes":6593,"name":"publication.txt","sha256":"98ea0f42561e3b52d30606502726ec4dac8df91b308920e3bc90e3d94efec613"},{"bytes":2785,"name":"manifest.json","sha256":"d12d87b0959dae45f203e85e2e062ee9a4bbfa5428cb80eebb5005c5119f05e7"},{"bytes":89,"name":"manifest.sig","sha256":"2070ed68e26eb6bbc1ff89f438e39942b4068f8ebbb9f8c9fd65111386055edc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e68e338c3aba825d5c6b47f83646265c3de6bc10ef6327764b8a22554d8cf1d"}],"publication_id":"OT-2026-000010530"} Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010530
OpenTechnical
This publication supersedes OT-2026-000006267. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010530

Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
98ea0f42561e3b52d30606502726ec4dac8df91b308920e3bc90e3d94efec613

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0014]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0015]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006267, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007495.

Publication information

Citation

OpenTechnical Publication OT-2026-000010530, “Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010530.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010530" title: "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010530" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006267, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007495. OPENTECHNICAL PUBLICATION OT-2026-000010530 Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010530 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0013] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0014] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0015] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006267, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007495. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010530 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010530 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006268. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010531

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
45dd900aac16b1f38790eec90170f6efb96a22c7778c05728fab8a821619b87e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006268, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010531, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010531.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010531" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010531" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006268, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010531 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010531 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006268, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010531 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010531 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010531", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 853 }, "figures": [], "files": [ { "bytes": 16836, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eb9881d79e0e133d0eb07626df91a72a2dcd6c41766fa2360cc2a86424be8068" }, { "bytes": 6542, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb6250f1bc8f732108ea708a7ae015dae613d6e5dd6a213892f7e6d34bffe238" }, { "bytes": 6248, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "45dd900aac16b1f38790eec90170f6efb96a22c7778c05728fab8a821619b87e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010531/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010531", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006268", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee7-7dee-b452-1b03a889ae5d" } Oaz9N6w1CkixztV8WozzkRJgITwW0VsXkc6wsutekcuMdaf94/TT0GaKSEo5MI4EOyR7gV3o49SV5NRyGwtQDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Oaz9N6w1CkixztV8WozzkRJgITwW0VsXkc6wsutekcuMdaf94/TT0GaKSEo5MI4EOyR7gV3o49SV5NRyGwtQDw== {"files":[{"bytes":19355,"name":"index.html","sha256":"59e76593deb3427fc71d2fa33b363c1cb264e4c7450f099dc32f923dbf68b16f"},{"bytes":8600,"name":"publication.md","sha256":"d13900d7f26cc2625f97b68b406d0f8223e26e1ad63c1570bf0ca56cdbc7046b"},{"bytes":8281,"name":"publication.txt","sha256":"d942af7a6051aa951a1aa541d7ec82b51c679accf1527dfa3703e5a69a070326"},{"bytes":2856,"name":"manifest.json","sha256":"04e1a4c4765e78d2bf09db446f26dda92c620f53a26ef5d3a27344159519e509"},{"bytes":89,"name":"manifest.sig","sha256":"cc9647fd4d4e65758ba785055fa3a54a7aa1ce53a6785c02655e7dbe2ed2ebfe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aa74684a7a6c3778f2362cac7be8764b08583e6429bd18dab727b94b949529de"}],"publication_id":"OT-2026-000010532"} Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down - OpenTechnical OT-2026-000010532
OpenTechnical
This publication supersedes OT-2026-000006269. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010532

Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d942af7a6051aa951a1aa541d7ec82b51c679accf1527dfa3703e5a69a070326

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The foam pads are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006269, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010532, “Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010532.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010532" title: "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010532" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006269, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010532 Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010532 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006269, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010532 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010532 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006270. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010533

Two finger electric gripper

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing
Document SHA-256
e7ac1309c58321b4b9a8eb98ed8d68f07f36731681600372d6f14f4e031da180

Abstract

A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]The gripper fingers are carried on the tool side of the mounting flange.

[0006]The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the mounting flange is bolted to the robot flange.

[0008]The electric finger actuator is supplied from the electrical supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0011]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0012]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0013]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0014]The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected).

5. Provenance and status

[0016]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0017]This publication supersedes OT-2026-000006270, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006844.

Publication information

Citation

OpenTechnical Publication OT-2026-000010533, “Two finger electric gripper,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010533.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010533" title: "Two finger electric gripper" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010533" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "contact detector" - "contact sensing" - "electric actuation" - "mechanical gripping" --- # Two finger electric gripper ## Abstract A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). ## 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0017] This publication supersedes OT-2026-000006270, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006844. OPENTECHNICAL PUBLICATION OT-2026-000010533 Two finger electric gripper Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010533 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0011] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0012] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0013] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0017] This publication supersedes OT-2026-000006270, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006844. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010533 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010533 { "abstract": "A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. 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OpenTechnical
This publication supersedes OT-2026-000006271. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010534

Single cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
b1033497dade265820a76f5966a9a698c00fdfea1a77737ad8ce0b2d8a610723

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006271, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006485.

Publication information

Citation

OpenTechnical Publication OT-2026-000010534, “Single cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010534.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010534" title: "Single cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010534" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006271, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006485. OPENTECHNICAL PUBLICATION OT-2026-000010534 Single cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010534 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006271, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006485. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010534 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010534 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006272. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010535

Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3e1af5c7dd0d1bf4843f92942900efa0d0885c8971b0b96d4af0c8eb9524216c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006272, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010535, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010535.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010535" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010535" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006272, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010535 Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010535 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006272, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010535 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010535 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006273. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010536

Foam pad vacuum gripper, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
7d9762f8151d42f8c4494ebeb950d043dd4ef2365b7c5cebca4c4675f91d6163

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The foam pad is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006273, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010536, “Foam pad vacuum gripper, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010536.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010536" title: "Foam pad vacuum gripper, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010536" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, single stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006273, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010536 Foam pad vacuum gripper, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010536 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006273, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010536 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010536 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010536", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 20, "words": 647 }, "figures": [], "files": [ { "bytes": 14985, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "84e919da36af1fcf2a775b0ab143e86fd7e99ff821bc345e8e539fcc0135dc48" }, { "bytes": 5058, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a97ba80f3c0d0e08e7448b9075c79ab053c21aa41b45ecba1f94ca120b839fcb" }, { "bytes": 4840, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7d9762f8151d42f8c4494ebeb950d043dd4ef2365b7c5cebca4c4675f91d6163" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010536/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010536", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006273", "title": "Foam pad vacuum gripper, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-7bd2-b0be-8015adca9bd1" } fLXH75bfIF7UQtKyQ59uSeO/SdQp10k7zp8lU3jpV//1zk0oPscMcaLkspC+GuqemyScb7Iw5xdjaHppWsoOCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fLXH75bfIF7UQtKyQ59uSeO/SdQp10k7zp8lU3jpV//1zk0oPscMcaLkspC+GuqemyScb7Iw5xdjaHppWsoOCw== {"files":[{"bytes":18340,"name":"index.html","sha256":"a153530e65634540ddab81c5c560157d287cef11c1c1a142acb4cec573d03bb5"},{"bytes":7882,"name":"publication.md","sha256":"5cb09493b8f20257b7a3e8c771f9364b8f7ff6ffcc5041694d2f4dca5fb47c3d"},{"bytes":7574,"name":"publication.txt","sha256":"018618d544c1bda9e47a7f34cb03e2fcfeab40e56bdc491d798f91716bffe9e3"},{"bytes":2826,"name":"manifest.json","sha256":"c114fcbb1d10b5ae7acc227b233817c91d8aaf829dd5d19d95abda31b0391098"},{"bytes":89,"name":"manifest.sig","sha256":"17d566ef30287aadabf5cf030982a110cf0fc15464f2f9fcb66d2a352a8fb2e0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2a2e62421173b7ee3ddcd40e6bbd43c9d65f65b1336c6ca65b159654ad260630"}],"publication_id":"OT-2026-000010537"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010537
OpenTechnical
This publication supersedes OT-2026-000006274. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010537

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
018618d544c1bda9e47a7f34cb03e2fcfeab40e56bdc491d798f91716bffe9e3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006274, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010537, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010537.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010537" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010537" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006274, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010537 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010537 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006274, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010537 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010537 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010537", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1071 }, "figures": [], "files": [ { "bytes": 18340, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a153530e65634540ddab81c5c560157d287cef11c1c1a142acb4cec573d03bb5" }, { "bytes": 7882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5cb09493b8f20257b7a3e8c771f9364b8f7ff6ffcc5041694d2f4dca5fb47c3d" }, { "bytes": 7574, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "018618d544c1bda9e47a7f34cb03e2fcfeab40e56bdc491d798f91716bffe9e3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010537/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010537", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006274", "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-78cc-8ee7-aeb919c9a825" } NMzmRxuxv83IcpLoyAocQXgmwcT4AiZfUoeVhXsWaPWUxIOkh0X/4Vp8CSipKUPPb4WqOJ7jD/HGHssfI6I9BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NMzmRxuxv83IcpLoyAocQXgmwcT4AiZfUoeVhXsWaPWUxIOkh0X/4Vp8CSipKUPPb4WqOJ7jD/HGHssfI6I9BQ== {"files":[{"bytes":16945,"name":"index.html","sha256":"f72e1da1751ec6ec7e7dcc25a117126cd6c05959f5c1e7ca5f1b382d12f16a46"},{"bytes":6784,"name":"publication.md","sha256":"52d002295250029886b8fbfb1a59b03832e392e26c8ddcdac50db55823de47f0"},{"bytes":6482,"name":"publication.txt","sha256":"381da79183d0e7b4a6fd9df55c2bad69bd4a634076696b961db51d6253bd2912"},{"bytes":2751,"name":"manifest.json","sha256":"45c68b5613648f4988e22c96ec99db167dcb24e1dbeb439eb8da598ac441159f"},{"bytes":89,"name":"manifest.sig","sha256":"6ecd8ead6f39244d5d936a94eedb65b35bd2cee8a0507e8f1332d4d0f8ff6570"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2bd15eca0b8bb9e45ce02103b912fc25103c15de73849b565802dfe800f1fd59"}],"publication_id":"OT-2026-000010538"} Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010538
OpenTechnical
This publication supersedes OT-2026-000006275. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010538

Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
381da79183d0e7b4a6fd9df55c2bad69bd4a634076696b961db51d6253bd2912

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006275, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010538, “Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010538.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010538" title: "Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010538" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006275, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010538 Two bellows cup vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010538 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006275, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010538 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010538 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006276. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010539

Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e35296f11dedce78e1163dceb70b2db973e59c3123a275cd985a880cc1e26cdf

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006276, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010539, “Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010539.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010539" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010539" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" - "zoned distribution" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006276, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010539 Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010539 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006276, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010539 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010539 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006277. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010540

Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
55679505c158cf7d26c45c99421d91de8af2b6a2b58dde3a54c0416b4760c625

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006277, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010540, “Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010540.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010540" title: "Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010540" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" --- # Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006277, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010540 Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010540 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006277, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010540 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010540 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010540", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1072 }, "figures": [], "files": [ { "bytes": 18551, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b61dbf5fd90ef9958772744119e0a0640bcec8b412b0bf828fce0d17d476f3e1" }, { "bytes": 7971, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8a735030e93291efecd45d41f4ca9f16ae43bb9bffd48ac212a7bda7b6f9f3a1" }, { "bytes": 7642, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "55679505c158cf7d26c45c99421d91de8af2b6a2b58dde3a54c0416b4760c625" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010540/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010540", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006277", "title": "Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7d8b-887f-1229a9b7f16f" } mjY37szeeYVd8vwOFU5Rc3dsIESNjWeLotcM6ivdddC5hSthLgHumfyS+1DHbsxcWtA/4RW9ZDtiUYJ4jx9HAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mjY37szeeYVd8vwOFU5Rc3dsIESNjWeLotcM6ivdddC5hSthLgHumfyS+1DHbsxcWtA/4RW9ZDtiUYJ4jx9HAQ== {"files":[{"bytes":17191,"name":"index.html","sha256":"00fe5aa47e57ba2f359da98a87b31d9e2431d5b6ec342313b95daf95934de394"},{"bytes":6914,"name":"publication.md","sha256":"29113f92becc7db2d987574f7d4cfddf5752219417b02cb3a0751a16b9e4a832"},{"bytes":6618,"name":"publication.txt","sha256":"6117a50e1b678f80ecadb5e730ff3fa00b08c6f5b687e5daf87e43cda6283886"},{"bytes":2759,"name":"manifest.json","sha256":"5be7982309375739d514fb76880c62a01615c87a20f155b217b74312ee21d5d2"},{"bytes":89,"name":"manifest.sig","sha256":"dfc56008d0036c29b79ded2b0dcd9c5acfe534e6af55f08276ca2e51f2668ac8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"39d7f92d8798abaaefada12bf6d478f03459761ac138fa8d73d4e5a66a1010c4"}],"publication_id":"OT-2026-000010541"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010541
OpenTechnical
This publication supersedes OT-2026-000006278. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010541

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6117a50e1b678f80ecadb5e730ff3fa00b08c6f5b687e5daf87e43cda6283886

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006278, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010541, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010541.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010541" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010541" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006278, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010541 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010541 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006278, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010541 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010541 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010541", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 911 }, "figures": [], "files": [ { "bytes": 17191, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "00fe5aa47e57ba2f359da98a87b31d9e2431d5b6ec342313b95daf95934de394" }, { "bytes": 6914, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "29113f92becc7db2d987574f7d4cfddf5752219417b02cb3a0751a16b9e4a832" }, { "bytes": 6618, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6117a50e1b678f80ecadb5e730ff3fa00b08c6f5b687e5daf87e43cda6283886" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010541/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010541", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006278", "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-74fd-9811-d28f5bf2623a" } YEeFVQOVwICOqOT6YWIUdggzMbg0Kxc4Qe5A7KsX+EqbWZrNUPsge1aKzeYmqRXbCxqrTuWCA2006CZCUdknAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YEeFVQOVwICOqOT6YWIUdggzMbg0Kxc4Qe5A7KsX+EqbWZrNUPsge1aKzeYmqRXbCxqrTuWCA2006CZCUdknAA== {"files":[{"bytes":16857,"name":"index.html","sha256":"c877cde7889f517be03a0a103ed3da13d5855dcee1bfb34b5a49649ab09d1587"},{"bytes":6706,"name":"publication.md","sha256":"c264eb00472f64f04810b66903b484fa435a6d21d62e1507f24deb542935a0cd"},{"bytes":6434,"name":"publication.txt","sha256":"cc84e278e62225f31cfc90dc16d4977848456fea3e1eafb8a886c3bb17728aec"},{"bytes":2771,"name":"manifest.json","sha256":"2be9cdd2f5bfcabbbdef503917f2f3a3388ea1e55c19886fe38baeb4cc10580f"},{"bytes":89,"name":"manifest.sig","sha256":"796c7a355ba714529c0ded6ca9fb55740a7ee9812aef9d555a83437e8197d266"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d0f7f2e74f9506c979d42ac3287f24fe9c5fdea0199fecfc28d9feb7c507a2ee"}],"publication_id":"OT-2026-000010542"} Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010542
OpenTechnical
This publication supersedes OT-2026-000006279. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010542

Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cc84e278e62225f31cfc90dc16d4977848456fea3e1eafb8a886c3bb17728aec

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006279, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010542, “Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010542.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010542" title: "Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010542" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006279, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010542 Single cup vacuum gripper, two stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010542 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006279, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010542 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010542 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006280. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010543

Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
ba97d9900d4d8eb29722fced60a106b49385f9d59775ed551578cefbd76df84e

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0006]The foam pad is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006280, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010543, “Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010543.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010543" title: "Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010543" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006280, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010543 Foam pad vacuum gripper, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010543 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006280, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010543 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010543 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006281. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010544

Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
fc1f7187831f3894f85b6eec03ac054c48c87a6f52c1d9f9d88ce5b886885512

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006281, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010544, “Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010544.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010544" title: "Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010544" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" --- # Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006281, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010544 Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010544 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006281, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010544 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010544 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010544", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 976 }, "figures": [], "files": [ { "bytes": 17646, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f20df90b89a7dc1bf1dec40deedb9c1636601a1352d05fb14bcfd6a31046ce18" }, { "bytes": 7254, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dbbbb070a391bcb4b24e252f94d10c639aee277008d7caa06b444f24f6154582" }, { "bytes": 6973, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fc1f7187831f3894f85b6eec03ac054c48c87a6f52c1d9f9d88ce5b886885512" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010544/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "pressure sensor", "contact detector", "vent valve", "contact sensing", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010544", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006281", "title": "Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee7-7b82-bc63-fb6d5c2fe7c1" } S1q3n/7CBs2CETMJp3iMSCG/dforFtyYSVcxMCN8JwmyEPgZGlOvo8uzfHGDd+eSGqvryJRa3GQgKHaUGqqDAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S1q3n/7CBs2CETMJp3iMSCG/dforFtyYSVcxMCN8JwmyEPgZGlOvo8uzfHGDd+eSGqvryJRa3GQgKHaUGqqDAA== {"files":[{"bytes":17870,"name":"index.html","sha256":"ac842a67f657254f466755036d54cd435dbbaf0f4491570a266e13b14f1912e8"},{"bytes":7483,"name":"publication.md","sha256":"7a72b3878468c339ec73c56c1faa7121786c1a4e40acd5b5bbb41de7bd0bfc13"},{"bytes":7176,"name":"publication.txt","sha256":"89f8d200c5d521d9af41d03233937963ccc759f906fcff2a97f7838c0e48922a"},{"bytes":2761,"name":"manifest.json","sha256":"7a1c83ed6130b1025510227c4ee35f121c1bc479ff6081f7fa7fef7aac3c23e9"},{"bytes":89,"name":"manifest.sig","sha256":"e2b8eaa250f2dd1ebb547dd61fa2ceb9c7217ec96ab54b3202bf7c0e3bd815e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87e29ebedd9285596aed3c4c0b564c39bffe04d3e376799e9c375ee6c820e5bb"}],"publication_id":"OT-2026-000010545"} Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010545
OpenTechnical
This publication supersedes OT-2026-000006282. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010545

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
89f8d200c5d521d9af41d03233937963ccc759f906fcff2a97f7838c0e48922a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006282, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010545, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010545.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010545" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010545" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006282, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010545 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010545 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006282, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010545 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010545 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010545", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1007 }, "figures": [], "files": [ { "bytes": 17870, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ac842a67f657254f466755036d54cd435dbbaf0f4491570a266e13b14f1912e8" }, { "bytes": 7483, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7a72b3878468c339ec73c56c1faa7121786c1a4e40acd5b5bbb41de7bd0bfc13" }, { "bytes": 7176, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "89f8d200c5d521d9af41d03233937963ccc759f906fcff2a97f7838c0e48922a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010545/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010545", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006282", "title": "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7492-bb90-8b852cb0b30a" } f8wo24iCJ0h3vJ6LnQjXicuW//jwpGvgGZOMT1rUtfWWRjVO8M6f1O0ZzWkhjCZh1r30uP3+SjsW28bR8oOeAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: f8wo24iCJ0h3vJ6LnQjXicuW//jwpGvgGZOMT1rUtfWWRjVO8M6f1O0ZzWkhjCZh1r30uP3+SjsW28bR8oOeAw== {"files":[{"bytes":16394,"name":"index.html","sha256":"2cf222a38b61db5c4072e027abefe4dac40d4018bdd8e85e7c9106c1d2394a06"},{"bytes":6249,"name":"publication.md","sha256":"bbc65884c3e25f95259b1f95a4466f1df98e491b4c7d41e061ee8328fc45af72"},{"bytes":5938,"name":"publication.txt","sha256":"59c0e5fa03605224003d072bead386feab48f3f4578769d2c63dbf60f3bcf0a2"},{"bytes":2802,"name":"manifest.json","sha256":"52a49578df087a4ef01d82ad2e08c99fbb953bac5063eaddb56d4bbe5d5baa1d"},{"bytes":89,"name":"manifest.sig","sha256":"98571185db28a42ef0957d9067b57b59911216815c423c4d69125c14e002d321"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6be60d0958e41878626856813d1e02877de20a35d3d2bafbb0eb3768d3ca4526"}],"publication_id":"OT-2026-000010546"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010546
OpenTechnical
This publication supersedes OT-2026-000006283. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010546

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
59c0e5fa03605224003d072bead386feab48f3f4578769d2c63dbf60f3bcf0a2

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006283, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010546, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010546.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010546" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010546" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006283, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010546 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010546 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006283, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010546 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010546 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010546", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 796 }, "figures": [], "files": [ { "bytes": 16394, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2cf222a38b61db5c4072e027abefe4dac40d4018bdd8e85e7c9106c1d2394a06" }, { "bytes": 6249, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bbc65884c3e25f95259b1f95a4466f1df98e491b4c7d41e061ee8328fc45af72" }, { "bytes": 5938, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "59c0e5fa03605224003d072bead386feab48f3f4578769d2c63dbf60f3bcf0a2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010546/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010546", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006283", "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee7-7a16-b32e-e55e64bb2339" } a7N0O1qbSzebSOCmrCm7cqM3c4FanHdMBvtkKMvMs1Smu1Fbr3D/bcxvBeLdKwlPz1LbnFmEDivUhT3tTWDZCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a7N0O1qbSzebSOCmrCm7cqM3c4FanHdMBvtkKMvMs1Smu1Fbr3D/bcxvBeLdKwlPz1LbnFmEDivUhT3tTWDZCA== {"files":[{"bytes":17981,"name":"index.html","sha256":"d8b4ea97a804a3046f56ec28e905a84b45b5386a62a614741bf02691ae45c80f"},{"bytes":7499,"name":"publication.md","sha256":"86c63746028fb7bec7af2ec9970c61be71b97f87050bfa5170a9e00c85b881b9"},{"bytes":7185,"name":"publication.txt","sha256":"80ec58c1621e58f9b8e37fb7196d632b5c7638da4a69906ba684d0d321427a8e"},{"bytes":2775,"name":"manifest.json","sha256":"3af0b0bb683cb8ea4a6d2af237a8a9a741d3c803fabd63f1e9c43af2ff0bb994"},{"bytes":89,"name":"manifest.sig","sha256":"b2634eb7d018f2758e677ebc1b28aa420a8e6573af6c692079ba081b52b9e426"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3547ffa5ace757ae83b1aa248b030d26e416c327f458c61e39ade6e9694316d"}],"publication_id":"OT-2026-000010547"} Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010547
OpenTechnical
This publication supersedes OT-2026-000006284. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010547

Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
80ec58c1621e58f9b8e37fb7196d632b5c7638da4a69906ba684d0d321427a8e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006284, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010547, “Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010547.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010547" title: "Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010547" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006284, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010547 Four pad foam vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010547 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006284, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010547 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010547 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006285. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010548

Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fe99fcce62b403ab123ca25ba72ebdbc4e2fca7eecd7d2c39af8685b4b26f5f3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0021]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006285, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010548, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010548.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010548" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010548" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006285, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010548 Three bellows cup vacuum gripper, three outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010548 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0021] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006285, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010548 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010548 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006286. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010549

Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
fdeaa54921353a2aa8095c52e0fc15736b66452fa53b47e548cf9ec079faff0b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006286, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010549, “Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010549.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010549" title: "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010549" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006286, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010549 Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010549 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006286, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010549 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010549 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010549", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 898 }, "figures": [], "files": [ { "bytes": 17246, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d44593a6ab396a0405965a2824d150196017ec88f60075ebc44df181ffc9ec11" }, { "bytes": 6898, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "210f52e6acd1ae2fa3fd027d7d9597562336ea05271f5ebdd48b01fd26592412" }, { "bytes": 6570, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fdeaa54921353a2aa8095c52e0fc15736b66452fa53b47e548cf9ec079faff0b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010549/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010549", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006286", "title": "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-73aa-a027-83834c35e7c7" } IiyZF2YJSzK4VIkI5ICFRudvefqM2hHCbmQelsNWaZQ0g8ZQbeSLqMuGqLRPNjINQ+id7ptzx5kzg4ChEAwfAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IiyZF2YJSzK4VIkI5ICFRudvefqM2hHCbmQelsNWaZQ0g8ZQbeSLqMuGqLRPNjINQ+id7ptzx5kzg4ChEAwfAg== {"files":[{"bytes":17037,"name":"index.html","sha256":"32f3051f8df6519bf44987b6896d6c932b3ee9ec0c8bb769aa3d9b78e174361e"},{"bytes":6778,"name":"publication.md","sha256":"afe5e44c0ed3321a2e8ea08bdd9aa9596e326c2a9afc557d1d6e1c50aae7f3ed"},{"bytes":6489,"name":"publication.txt","sha256":"feead171f3242cafe4a75222666187ac780edaecde301b1847c29505f1432ed2"},{"bytes":2753,"name":"manifest.json","sha256":"776c6d3de5c730737eea416e4dab6cb6d59a6b695db25771369ecc748766457d"},{"bytes":89,"name":"manifest.sig","sha256":"a22f6ff8cfbb89e5cd59a596326371ea66affa0d0465bed9e20872b64f079e0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b9385124529c4617b496f44e84a295d360f6ded96c7504283d95904bd0018107"}],"publication_id":"OT-2026-000010550"} Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000010550
OpenTechnical
This publication supersedes OT-2026-000006287. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010550

Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
feead171f3242cafe4a75222666187ac780edaecde301b1847c29505f1432ed2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006287, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010550, “Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010550.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010550" title: "Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010550" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006287, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010550 Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010550 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006287, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010550 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010550 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010550", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 908 }, "figures": [], "files": [ { "bytes": 17037, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "32f3051f8df6519bf44987b6896d6c932b3ee9ec0c8bb769aa3d9b78e174361e" }, { "bytes": 6778, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "afe5e44c0ed3321a2e8ea08bdd9aa9596e326c2a9afc557d1d6e1c50aae7f3ed" }, { "bytes": 6489, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "feead171f3242cafe4a75222666187ac780edaecde301b1847c29505f1432ed2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010550/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010550", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006287", "title": "Two cup vacuum gripper, two zone face, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-797b-9f5e-61ab4a357c52" } Kt0cad6mq4RRw6M7xuuVaZgKnBl13pACwokFhgXlIVowoUOxSlU1aWaFB2d/37lEaQMKEEbeuQnds71+u1tyDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Kt0cad6mq4RRw6M7xuuVaZgKnBl13pACwokFhgXlIVowoUOxSlU1aWaFB2d/37lEaQMKEEbeuQnds71+u1tyDQ== {"files":[{"bytes":16158,"name":"index.html","sha256":"a36f69dccef88498ab968bf5fcc737c2d2b4ab9dffa20c7ccbbb4fc12178d107"},{"bytes":6027,"name":"publication.md","sha256":"5ece91fa7c8d3f9b73c97753f5d31f714038a4342cbc698717422bd6c6349a40"},{"bytes":5720,"name":"publication.txt","sha256":"187d7900063fd13a289529aefc6cfbe4569db9ef51524c9d69ec97733fe8fc15"},{"bytes":2743,"name":"manifest.json","sha256":"add8ff136eacd395ef8b75094d4b2f528a934f5ba17e39f4d269da75934edd3c"},{"bytes":89,"name":"manifest.sig","sha256":"732fd70a88c3b091138ffda2b52e7ddadf734efff61bd3d6f154a853e9e5ccb9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8a29da041ee4c8647d547641ddfb922d2e136cf1fe7d3a9dfb3452fb0fe53250"}],"publication_id":"OT-2026-000010551"} Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000010551
OpenTechnical
This publication supersedes OT-2026-000006288. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010551

Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
187d7900063fd13a289529aefc6cfbe4569db9ef51524c9d69ec97733fe8fc15

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006288, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010551, “Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010551.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010551" title: "Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010551" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006288, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010551 Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010551 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006288, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010551 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010551 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006289. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010552

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bfd9d330ca99219a86ae5c79ebe4ef4ccd1d07f06bc13df2ac8de1646a33e84a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006289, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010552, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010552.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010552" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010552" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006289, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010552 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010552 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006289, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010552 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010552 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006290. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010553

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
64575f95550dc966719ecd195f3f3538789919e225bc7bc7593b18c2995a341f

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006290, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006625.

Publication information

Citation

OpenTechnical Publication OT-2026-000010553, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010553.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010553" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010553" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006290, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006625. OPENTECHNICAL PUBLICATION OT-2026-000010553 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010553 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006290, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006625. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010553 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010553 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010553", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 890 }, "figures": [], "files": [ { "bytes": 16960, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "58d449b631b946badfea78e8a4a99f89baa3c83487ad42f19243a7c22e5d6e74" }, { "bytes": 6739, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "825d50bfc8447291666576a099e9a90f1358d56e75925dc8bac3ed2809e64aa5" }, { "bytes": 6446, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "64575f95550dc966719ecd195f3f3538789919e225bc7bc7593b18c2995a341f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010553/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010553", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006290", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee7-70b1-98ad-0271e6f338a8" } jmsqBIT1IX7ct/AbvnsRnehCAttUbQf4FtUgrJ0Td768ckDilB5e2HAHl21z3MTJp2yjvgqv1ieIuYt9L6xDAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jmsqBIT1IX7ct/AbvnsRnehCAttUbQf4FtUgrJ0Td768ckDilB5e2HAHl21z3MTJp2yjvgqv1ieIuYt9L6xDAg== {"files":[{"bytes":16732,"name":"index.html","sha256":"14c624ea1bda0cfa9805809a1d9d89cea559efc2abe4270ce55ceb07b656dd6a"},{"bytes":6565,"name":"publication.md","sha256":"36dcdb7963b55ffb0d929fd09922dadeba597f35c7255d738b354493409ee697"},{"bytes":6311,"name":"publication.txt","sha256":"45980dd0c37af010e441c9b0b6ed1684f386f4bf45abd3b5b7bf2daa2e8cb8b7"},{"bytes":2707,"name":"manifest.json","sha256":"50848e62f7de014d38b12f59036863d088ff76fcaf957f93176b1c8130b64b58"},{"bytes":89,"name":"manifest.sig","sha256":"aece89939062d29464e6cf2b5a8e323e7719832841e0c3d3ed0db573941dc0a1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c1f2e325b508a2713d5e892b2c57ba43a0cc0e2886339cae58ca0bdece7aaac7"}],"publication_id":"OT-2026-000010554"} Foam pad vacuum gripper, two zone face, pump fed, vented after set-down - OpenTechnical OT-2026-000010554
OpenTechnical
This publication supersedes OT-2026-000006291. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010554

Foam pad vacuum gripper, two zone face, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
45980dd0c37af010e441c9b0b6ed1684f386f4bf45abd3b5b7bf2daa2e8cb8b7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006291, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010554, “Foam pad vacuum gripper, two zone face, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010554.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010554" title: "Foam pad vacuum gripper, two zone face, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010554" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, two zone face, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006291, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010554 Foam pad vacuum gripper, two zone face, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010554 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006291, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010554 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010554 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010554", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 881 }, "figures": [], "files": [ { "bytes": 16732, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "14c624ea1bda0cfa9805809a1d9d89cea559efc2abe4270ce55ceb07b656dd6a" }, { "bytes": 6565, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "36dcdb7963b55ffb0d929fd09922dadeba597f35c7255d738b354493409ee697" }, { "bytes": 6311, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "45980dd0c37af010e441c9b0b6ed1684f386f4bf45abd3b5b7bf2daa2e8cb8b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010554/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010554", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006291", "title": "Foam pad vacuum gripper, two zone face, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee7-7e9c-867d-2b78dcd4cb87" } G0eU7NontPDmWJIsf2qH2C5qlj4W3H1h+YDn1Jr8VJs90y9XEE5Xcv8Zm8SxubakkJUN6snFEtDP9oWtHanDAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: G0eU7NontPDmWJIsf2qH2C5qlj4W3H1h+YDn1Jr8VJs90y9XEE5Xcv8Zm8SxubakkJUN6snFEtDP9oWtHanDAw== {"files":[{"bytes":18139,"name":"index.html","sha256":"4d952f758293d7a53df9c6559ae7cf22d53ab3af19f105ac9c7ae5cffb3b8a7e"},{"bytes":7646,"name":"publication.md","sha256":"2f60f9c325ceeaddd424f23d4e3ba9269b7aa78edad4c8c66c1a0632b1c20490"},{"bytes":7358,"name":"publication.txt","sha256":"96a153e4ac474b638aa1f77ac75d11e4748a79021851cb9781b31cff966ae7f9"},{"bytes":2782,"name":"manifest.json","sha256":"ecbd59ea91394d5722650e8a97f35d4483be3affafd207aae3a3fd3eadf15df3"},{"bytes":89,"name":"manifest.sig","sha256":"501f368e5327b259b57be88344171ce4e8e81f28465ef7d862910ccd940c0939"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7bab78f53cb4144062f2fd1b122fb9fdd3ed80e21efd0dbba0d66f433f0ff42f"}],"publication_id":"OT-2026-000010555"} Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010555
OpenTechnical
This publication supersedes OT-2026-000006292. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010555

Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
96a153e4ac474b638aa1f77ac75d11e4748a79021851cb9781b31cff966ae7f9

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006292, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010555, “Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010555.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010555" title: "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010555" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006292, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010555 Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010555 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006292, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010555 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010555 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010555", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1041 }, "figures": [], "files": [ { "bytes": 18139, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4d952f758293d7a53df9c6559ae7cf22d53ab3af19f105ac9c7ae5cffb3b8a7e" }, { "bytes": 7646, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f60f9c325ceeaddd424f23d4e3ba9269b7aa78edad4c8c66c1a0632b1c20490" }, { "bytes": 7358, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "96a153e4ac474b638aa1f77ac75d11e4748a79021851cb9781b31cff966ae7f9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010555/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010555", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006292", "title": "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-790b-8102-8983fa0ae3d5" } F0rLJihd4thSSYY51+2CwRdX+xO/I8LOGGdG6HofV5AtZ5mT/YRZhoT3q8kRB8R/dfHffwwoJnXgdEN2VQdDAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: F0rLJihd4thSSYY51+2CwRdX+xO/I8LOGGdG6HofV5AtZ5mT/YRZhoT3q8kRB8R/dfHffwwoJnXgdEN2VQdDAA== {"files":[{"bytes":17537,"name":"index.html","sha256":"34c8c21858428585039c1c18d68051f84f6ff3373768819481eb571d4bba56f4"},{"bytes":7187,"name":"publication.md","sha256":"9689a8dda8be45828bf44d342f9dc7f939046667a9177796540517394f45888d"},{"bytes":6882,"name":"publication.txt","sha256":"86939d54bbb350cd798acf3edc5232ca2f662c0d171bc1f2e3efcb99d9e40959"},{"bytes":2816,"name":"manifest.json","sha256":"e25210851338e861f85ab1f1fcee9a03a0d62e9951d91bae61d50200938db48a"},{"bytes":89,"name":"manifest.sig","sha256":"03ecf1d826f9928f85abc4a5733781ab47eea77659b057c607223b21a3c0b4d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d6ff7ef545774ad9fc150b846ee6a5e092315e5c2a39feab09ae9f9ae94caa9"}],"publication_id":"OT-2026-000010556"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010556
OpenTechnical
This publication supersedes OT-2026-000006293. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010556

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
86939d54bbb350cd798acf3edc5232ca2f662c0d171bc1f2e3efcb99d9e40959

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006293, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010556, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010556.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010556" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010556" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006293, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010556 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010556 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006293, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010556 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010556 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010556", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 965 }, "figures": [], "files": [ { "bytes": 17537, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "34c8c21858428585039c1c18d68051f84f6ff3373768819481eb571d4bba56f4" }, { "bytes": 7187, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9689a8dda8be45828bf44d342f9dc7f939046667a9177796540517394f45888d" }, { "bytes": 6882, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86939d54bbb350cd798acf3edc5232ca2f662c0d171bc1f2e3efcb99d9e40959" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010556/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010556", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006293", "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee7-7fa2-a5eb-f7864ae5b77a" } mE1gH1IacXrZALVGIN1vniGfFOUoAG0Tsmu9qEJOIrgHsfMtbxrrYVaIXMxCrn7e9tHe/1riTapgu1zoQbJdDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mE1gH1IacXrZALVGIN1vniGfFOUoAG0Tsmu9qEJOIrgHsfMtbxrrYVaIXMxCrn7e9tHe/1riTapgu1zoQbJdDQ== {"files":[{"bytes":16563,"name":"index.html","sha256":"342255114a78ce6f11b2273936662b400464afbfc01bd155c9aa506fd8dab913"},{"bytes":6387,"name":"publication.md","sha256":"9b2d1a22552fc24446c9da942b83796d076b896d43d598707df8469fe7c56ed3"},{"bytes":6104,"name":"publication.txt","sha256":"5dcb3d4fe9d2cb567f2e2d9af5d2d7085a333b6068f27953fed052f8ae5e11e6"},{"bytes":2736,"name":"manifest.json","sha256":"2dfafe159e56d7ead0d3282031e1981be28dd5f17a0fe455e6d255eb3fbaec90"},{"bytes":89,"name":"manifest.sig","sha256":"76577a12f3ded95c5716ca87831d85d73511912130d237f655431705e36d7f71"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6c1fbfa62b1ff9b6f76bd845172828cc0a48b2c961afdd03f892419cad41f18f"}],"publication_id":"OT-2026-000010557"} Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010557
OpenTechnical
This publication supersedes OT-2026-000006295. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010557

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5dcb3d4fe9d2cb567f2e2d9af5d2d7085a333b6068f27953fed052f8ae5e11e6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006295, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007008.

Publication information

Citation

OpenTechnical Publication OT-2026-000010557, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010557.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010557" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010557" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006295, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007008. OPENTECHNICAL PUBLICATION OT-2026-000010557 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010557 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006295, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007008. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010557 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010557 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006296. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010558

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
142e57706bac02a6e0929d858320995181d399dceda4469dfa3820ba39d8c5ed

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006296, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010558, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010558.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010558" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010558" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006296, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010558 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010558 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006296, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010558 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010558 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006297. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010559

Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5265a4648afa0e1cb7c7d83825a83d457111c5c9c999f117910d3937d0ffe760

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006297, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010559, “Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010559.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010559" title: "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010559" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006297, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010559 Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010559 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006297, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010559 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010559 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010559", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1020 }, "figures": [], "files": [ { "bytes": 18124, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ebcc7172a65388914d0daf5e87c8d33682999e11b06e4e5fc68c492231b6701a" }, { "bytes": 7603, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5bb149ef36a407bc3253810e42c6b6af5e57f18c91aeeddc86b0e8cb4bc117e6" }, { "bytes": 7291, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5265a4648afa0e1cb7c7d83825a83d457111c5c9c999f117910d3937d0ffe760" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010559/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010559", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006297", "title": "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-76cc-9aa9-f500f56df6ef" } cPMv3wOviGvUKP8bkjjhrj1BCjqgrxIAXUcoI39p14UjLJp7hiS+2Ha6Vl9lpoJuOjdkuZs9MTt/qRSsyrjHAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cPMv3wOviGvUKP8bkjjhrj1BCjqgrxIAXUcoI39p14UjLJp7hiS+2Ha6Vl9lpoJuOjdkuZs9MTt/qRSsyrjHAw== {"files":[{"bytes":16089,"name":"index.html","sha256":"c680c3b013a4473cb8d6e47a6a21f50584db4c605c2788f8ca06b1e2a75decf8"},{"bytes":5990,"name":"publication.md","sha256":"40718454d501b31fe3777a39dde05f85078a5aa02c0eefd085d262968f267167"},{"bytes":5697,"name":"publication.txt","sha256":"07f96b6d93ba1cfd86a5345eead41a7373555b866a820ee3a3bb7724706e6f16"},{"bytes":2729,"name":"manifest.json","sha256":"fef40f0179f88f8d6b947581c200e048d768f30d9178b833e66671a1eda68f7c"},{"bytes":89,"name":"manifest.sig","sha256":"8c2921c9fa63e9bc7bc13f0235274074576deea80867bef12e28aa5475f88574"},{"bytes":227,"name":"manifest.sig.txt","sha256":"af37da75c6f453489a6c83adb3d8cb0624d9dbf0c38c67ff6db52d5ca5ceff3a"}],"publication_id":"OT-2026-000010560"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010560
OpenTechnical
This publication supersedes OT-2026-000006298. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010560

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
07f96b6d93ba1cfd86a5345eead41a7373555b866a820ee3a3bb7724706e6f16

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006298, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010560, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010560.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010560" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010560" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006298, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010560 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010560 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006298, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010560 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010560 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010560", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 766 }, "figures": [], "files": [ { "bytes": 16089, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c680c3b013a4473cb8d6e47a6a21f50584db4c605c2788f8ca06b1e2a75decf8" }, { "bytes": 5990, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "40718454d501b31fe3777a39dde05f85078a5aa02c0eefd085d262968f267167" }, { "bytes": 5697, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "07f96b6d93ba1cfd86a5345eead41a7373555b866a820ee3a3bb7724706e6f16" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010560/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010560", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006298", "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7bd4-aa9b-e0146d8a7184" } tQpyVdKkVmy76M0R1YN3oYU1uIgq0+pII0fZQL/QAXDreK2BqUUtXsXvvWMK6nhsDd2BSXBr/Ox+M19Ry/qzCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tQpyVdKkVmy76M0R1YN3oYU1uIgq0+pII0fZQL/QAXDreK2BqUUtXsXvvWMK6nhsDd2BSXBr/Ox+M19Ry/qzCA== {"files":[{"bytes":17988,"name":"index.html","sha256":"2f0e3463986ed8796c3164b57c7d064a1dc2ddc00d37d585170f4d328f7b352f"},{"bytes":7563,"name":"publication.md","sha256":"6c2b33aefdbc8b2c08c74a9b7922c1a2a390cbbc647bc5afeb6b8411dae598a1"},{"bytes":7275,"name":"publication.txt","sha256":"7ecb85bd22af9f1cbcc51f7ec9cbd7e7fe1d0d6f886909a6e00e03960a79d41f"},{"bytes":2775,"name":"manifest.json","sha256":"6a0bf6ac2988588c1a8a225381c8cb7a0ae7ff8aeb2453284a29a18a1ece0302"},{"bytes":89,"name":"manifest.sig","sha256":"f3f0f8fba7020db28f39427b9f8a0ed1835fe6488123f5710f3a04e057fd5ce0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"99360ec45029890389e363ff16128a8609b5a9d90a82649213354bc7910cd8f6"}],"publication_id":"OT-2026-000010561"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010561
OpenTechnical
This publication supersedes OT-2026-000006299. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010561

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
7ecb85bd22af9f1cbcc51f7ec9cbd7e7fe1d0d6f886909a6e00e03960a79d41f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006299, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010561, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010561.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010561" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010561" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006299, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010561 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010561 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006299, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010561 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010561 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006300. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010562

Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
5412e0a09bde82a3e47e29f3a532e341caf367f63549e56294c89dd165fb9314

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006300, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010562, “Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010562.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010562" title: "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010562" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006300, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010562 Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010562 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006300, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010562 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010562 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010562", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 944 }, "figures": [], "files": [ { "bytes": 17352, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd57348a6f266938e0a324b25c5b786c1e44f4dbc0277c8b28d12a64ab2359ba" }, { "bytes": 7047, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "01f313bd7c2a7d6a46a90dda22f55e00a591a2aa92c9675be9ae24686e420349" }, { "bytes": 6749, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5412e0a09bde82a3e47e29f3a532e341caf367f63549e56294c89dd165fb9314" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010562/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010562", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006300", "title": "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-7e74-94fe-4cb7e2b354b2" } i22g4rNZfA/kDj5GFmZX8uQI95J+I+TP7eL/Eln/OvC/S9kVpXio1iVtW16/dww4ayqpg1p6hmr8J/8gmcX0CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: i22g4rNZfA/kDj5GFmZX8uQI95J+I+TP7eL/Eln/OvC/S9kVpXio1iVtW16/dww4ayqpg1p6hmr8J/8gmcX0CQ== {"files":[{"bytes":18480,"name":"index.html","sha256":"f6040fab9942c6608282dc3424a5569b3e329ca8d041fdaf826719276312ef07"},{"bytes":7900,"name":"publication.md","sha256":"d8a680562a9aff66a0284c54a0626c923697aaf96dd544e77521813df7057790"},{"bytes":7613,"name":"publication.txt","sha256":"23c8a83386aa689306c9a61b8788f9616c6ff7be02ea57aef35791add92597b2"},{"bytes":2794,"name":"manifest.json","sha256":"94eff74dd54b16f9cecb67538da3f05db5433e4e4f7ab731801fe67c077f354e"},{"bytes":89,"name":"manifest.sig","sha256":"08caddca23828cf54b5dd37e40972b41cebc956f75fe7388584f4d9eee82c1d4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"341ef5e94f498a4270a1de604b1a43dfc0c8d1ea666d23404453b468a7d40ac6"}],"publication_id":"OT-2026-000010563"} Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010563
OpenTechnical
This publication supersedes OT-2026-000006301. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010563

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
23c8a83386aa689306c9a61b8788f9616c6ff7be02ea57aef35791add92597b2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006301, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010563, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010563.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010563" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010563" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006301, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010563 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010563 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006301, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010563 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010563 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010563", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1067 }, "figures": [], "files": [ { "bytes": 18480, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6040fab9942c6608282dc3424a5569b3e329ca8d041fdaf826719276312ef07" }, { "bytes": 7900, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d8a680562a9aff66a0284c54a0626c923697aaf96dd544e77521813df7057790" }, { "bytes": 7613, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "23c8a83386aa689306c9a61b8788f9616c6ff7be02ea57aef35791add92597b2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010563/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010563", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006301", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-726b-8d5f-03823926aa75" } fKzvZ8CFGlrjSKR2CWaxVE4qyFZY1d9iFyV7ukB5LmzVgPIcudmlrqNFKqQFDRmUr75EIgaVZ8J/6HjxRlFTCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fKzvZ8CFGlrjSKR2CWaxVE4qyFZY1d9iFyV7ukB5LmzVgPIcudmlrqNFKqQFDRmUr75EIgaVZ8J/6HjxRlFTCw== {"files":[{"bytes":19541,"name":"index.html","sha256":"25e8566214056af207508c1b1628b6793afa7823067f7fab91de0ca21752f927"},{"bytes":8767,"name":"publication.md","sha256":"f63bcd7618403a23e34099fcb1a203a61f4f40df90170687bf10ad75bcb8c921"},{"bytes":8416,"name":"publication.txt","sha256":"68079112b4a4aa38f15445befcf854b7cb614976df0984ed81bef4eb32f89e8c"},{"bytes":2905,"name":"manifest.json","sha256":"be5f69d1f2f828463e42dde756dc24157f70dda041855e025da3518839cce5f6"},{"bytes":89,"name":"manifest.sig","sha256":"6b1c44e6235bf9607af33b7c84d37904142f25056520e695a424f7028a63e193"},{"bytes":227,"name":"manifest.sig.txt","sha256":"db3da1a04706aac8bf0086985ad85458a19c9e1313e5fd9e3082a19b195030c6"}],"publication_id":"OT-2026-000010564"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010564
OpenTechnical
This publication supersedes OT-2026-000006302. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010564

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
68079112b4a4aa38f15445befcf854b7cb614976df0984ed81bef4eb32f89e8c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006302, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010564, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010564.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010564" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010564" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006302, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010564 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010564 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006302, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010564 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010564 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006303. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010565

Foam pad vacuum gripper, three zone face, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
bb96afa94452bbf01b396fe673ba31a0b8635aede3a2c23b1940c0bb184a2fa4

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006303, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010565, “Foam pad vacuum gripper, three zone face, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010565.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010565" title: "Foam pad vacuum gripper, three zone face, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010565" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, three zone face, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006303, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010565 Foam pad vacuum gripper, three zone face, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010565 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006303, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010565 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010565 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006304. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010566

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
04f67b5b0109668b790e2f7a26a8b77245b97d4640f4e2c1caaf5d6f31a4b661

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006304, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010566, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010566.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010566" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010566" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006304, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010566 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010566 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006304, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010566 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010566 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006305. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010567

Foam pad vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3ec1412b785c34dcb50da602bc64fa64073e3c8cbbc730537cc785a2f9207e9a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006305, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010567, “Foam pad vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010567.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010567" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010567" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006305, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010567 Foam pad vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010567 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006305, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010567 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010567 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006308. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010568

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
eb4cb68605749649788869af09bcf8deec94abf19d88e45ee79ff4b734173188

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006308, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010568, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010568.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010568" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010568" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006308, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010568 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010568 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006308, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010568 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010568 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006309. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010569

Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
36382edb8b38d737f5c2ca0c0d691ed376e3ba3aed3fb4ebc0a6b52a4b8364c6

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006309, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010569, “Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010569.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010569" title: "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010569" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006309, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010569 Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010569 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006309, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010569 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010569 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010569", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 954 }, "figures": [], "files": [ { "bytes": 17507, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "112dff7e5e1865c72f43edea9a8af943275a16b6ebd49cf384290ac0b8313c4a" }, { "bytes": 7121, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0108c40a1823ff6e76ce4345a2f31bf0c7a0251f3ece70d627387ad08bfab24d" }, { "bytes": 6832, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36382edb8b38d737f5c2ca0c0d691ed376e3ba3aed3fb4ebc0a6b52a4b8364c6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010569/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010569", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006309", "title": "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-7541-a1f9-4e3e7e1b6dc7" } pnUu9oPsVcrFpdJDgrVuQWZus6SKbVsLnXLXetH0+/lBWw5y+r51ltEtP41vA/tP1dvu+p0N8z2NYmX4mtGLDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pnUu9oPsVcrFpdJDgrVuQWZus6SKbVsLnXLXetH0+/lBWw5y+r51ltEtP41vA/tP1dvu+p0N8z2NYmX4mtGLDw== {"files":[{"bytes":16964,"name":"index.html","sha256":"d960c3ba852e21f33b9b8c46d4c1235703dcc0448f29137e639ab5f291140593"},{"bytes":6601,"name":"publication.md","sha256":"f3f62aec2fcb469634d91167c21a8bb3d3b63b6393cde06663db2f0fccf51165"},{"bytes":6282,"name":"publication.txt","sha256":"a9c4f33301fb0cdf686827b1e84e4e54a539c1fdb6cf616521bf5e7ef9a0ca4f"},{"bytes":2784,"name":"manifest.json","sha256":"d4702622c46d2c40f808ebcbd6aaa11acc5599c7143324e2d1f569c2e8fafaa6"},{"bytes":89,"name":"manifest.sig","sha256":"57b35de6b15c4508e397e91fd481d63b96d8c4e8dc758d397ac990bec00902ea"},{"bytes":227,"name":"manifest.sig.txt","sha256":"30c0a3267f1609c032407501971d3ca550579c0aca38ee63fabc1ab5ca89a4c9"}],"publication_id":"OT-2026-000010570"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010570
OpenTechnical
This publication supersedes OT-2026-000006311. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010570

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
a9c4f33301fb0cdf686827b1e84e4e54a539c1fdb6cf616521bf5e7ef9a0ca4f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006311, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010570, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010570.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010570" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010570" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006311, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010570 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010570 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006311, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010570 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010570 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010570", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 859 }, "figures": [], "files": [ { "bytes": 16964, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d960c3ba852e21f33b9b8c46d4c1235703dcc0448f29137e639ab5f291140593" }, { "bytes": 6601, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f3f62aec2fcb469634d91167c21a8bb3d3b63b6393cde06663db2f0fccf51165" }, { "bytes": 6282, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a9c4f33301fb0cdf686827b1e84e4e54a539c1fdb6cf616521bf5e7ef9a0ca4f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010570/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010570", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006311", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-70a3-8076-d7612afbfe57" } Y1KplyaZAh73I/n1UMeK7K1zg/3qntm5+x1UPc9tFT8CRj4zCQxFgU6QSCyhrRKD6oLgHZwL9JlpQLtRx8TKDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y1KplyaZAh73I/n1UMeK7K1zg/3qntm5+x1UPc9tFT8CRj4zCQxFgU6QSCyhrRKD6oLgHZwL9JlpQLtRx8TKDQ== {"files":[{"bytes":18117,"name":"index.html","sha256":"2cb836e45d2bf673f174f894b71c22d228f6cfde4ec2619f4e0eac2bffd8771e"},{"bytes":7490,"name":"publication.md","sha256":"d8742b49245dc71edf6a141e15a84730ce996e8b2e776f4f6a065471ef81fb87"},{"bytes":7184,"name":"publication.txt","sha256":"a5af4d191b984b564f6688ad4d33051b964100449f5bd39b7a228d623f08ba7a"},{"bytes":2815,"name":"manifest.json","sha256":"544dbd64d1cae5c2cd9d6947864ca7d1d6c8aed3838e3dfb57b9c6389c3558e8"},{"bytes":89,"name":"manifest.sig","sha256":"612de5134d5ae24ac718607ed9db4dda88fe8786f9c21e502d8e63a7ce88ab14"},{"bytes":227,"name":"manifest.sig.txt","sha256":"40e61d46078f448e81d99833b90aa4070cfa8c269f17a03d6d74375de33780a9"}],"publication_id":"OT-2026-000010571"} Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010571
OpenTechnical
This publication supersedes OT-2026-000006312. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010571

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
a5af4d191b984b564f6688ad4d33051b964100449f5bd39b7a228d623f08ba7a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006312, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010571, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010571.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010571" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010571" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006312, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010571 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010571 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006312, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010571 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010571 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010571", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1002 }, "figures": [], "files": [ { "bytes": 18117, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2cb836e45d2bf673f174f894b71c22d228f6cfde4ec2619f4e0eac2bffd8771e" }, { "bytes": 7490, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d8742b49245dc71edf6a141e15a84730ce996e8b2e776f4f6a065471ef81fb87" }, { "bytes": 7184, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a5af4d191b984b564f6688ad4d33051b964100449f5bd39b7a228d623f08ba7a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010571/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010571", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006312", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-7dcf-8478-7624c24eb28d" } d3SnMdcQ5DxptVceJl/2/0RWwKlLvIe1x3FX9uZSaQCHwDzT3u65Zep4++E+i5Iefwqa12O2i6YHQoSKUI9SBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: d3SnMdcQ5DxptVceJl/2/0RWwKlLvIe1x3FX9uZSaQCHwDzT3u65Zep4++E+i5Iefwqa12O2i6YHQoSKUI9SBQ== {"files":[{"bytes":17132,"name":"index.html","sha256":"1fd051909992e6876110b67285f15e2feb7d4010fcfb02d72eb33c27a5359f0b"},{"bytes":6834,"name":"publication.md","sha256":"f2fc670d87ce869c40b3590b8988800ce1acbdd08f289118c086a79c23ff06fa"},{"bytes":6559,"name":"publication.txt","sha256":"04485859a1d3b37f903dc8d855a65adbeebe4c0b6d305e4eea37be3d2faffcc5"},{"bytes":2768,"name":"manifest.json","sha256":"a6b26f49234142fd93459e037abeaa6060c9358f6d488456d1fd2fe4bd7c79d5"},{"bytes":89,"name":"manifest.sig","sha256":"3483e7ac76127d2156074ee12e3c9a08cdcd4a3bc1fdcfca974b14d75b32e59f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f51ca0509d6eca6afc09d8b77442d695b4b119ffda9ae1d46990023dcc02ac14"}],"publication_id":"OT-2026-000010572"} Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down - OpenTechnical OT-2026-000010572
OpenTechnical
This publication supersedes OT-2026-000006313. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010572

Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
04485859a1d3b37f903dc8d855a65adbeebe4c0b6d305e4eea37be3d2faffcc5

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006313, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010572, “Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010572.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010572" title: "Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010572" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006313, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010572 Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010572 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006313, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010572 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010572 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010572", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 915 }, "figures": [], "files": [ { "bytes": 17132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1fd051909992e6876110b67285f15e2feb7d4010fcfb02d72eb33c27a5359f0b" }, { "bytes": 6834, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2fc670d87ce869c40b3590b8988800ce1acbdd08f289118c086a79c23ff06fa" }, { "bytes": 6559, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "04485859a1d3b37f903dc8d855a65adbeebe4c0b6d305e4eea37be3d2faffcc5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010572/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010572", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006313", "title": "Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented before set-down", "uuid": "01a0ae6c-0ee7-7acb-8ab6-da170fe4a079" } u9ZVfbMM/Bw+u5dbZshIbTtXbHs8f28iMA1xMtM3Sdjr2X8L44kWmFLq7THdAmuDsH6JbCNQdCStlhC2PHeSBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: u9ZVfbMM/Bw+u5dbZshIbTtXbHs8f28iMA1xMtM3Sdjr2X8L44kWmFLq7THdAmuDsH6JbCNQdCStlhC2PHeSBQ== {"files":[{"bytes":18292,"name":"index.html","sha256":"856b577f9f153774caccda7346cf92481e12e7eecd5aedead326ed796ec55824"},{"bytes":7798,"name":"publication.md","sha256":"ac58f0f86002ae6c13fc8716e0b293abacc35b2c075c537671ea6f0e9c3f76f1"},{"bytes":7506,"name":"publication.txt","sha256":"07c7adf2547614c122d1f70fbf29e63ebb289bda211493efea1a37c2434bd5a3"},{"bytes":2765,"name":"manifest.json","sha256":"c3927621e211b3503d1d7802c88e2f278425b20a2c50739db97e00e2986c8c93"},{"bytes":89,"name":"manifest.sig","sha256":"1e30e6d8c237d831359f6080e46f556d24bca3de7d8c6a0ea4da30b1d6be09c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0dd05f0d82301117bd9036393c286c7cf5fa20786b602c8b4b0a50fa896c1ba0"}],"publication_id":"OT-2026-000010573"} Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010573
OpenTechnical
This publication supersedes OT-2026-000006315. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010573

Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
07c7adf2547614c122d1f70fbf29e63ebb289bda211493efea1a37c2434bd5a3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006315, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010573, “Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010573.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010573" title: "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010573" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006315, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010573 Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010573 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006315, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010573 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010573 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. 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OpenTechnical
This publication supersedes OT-2026-000006316. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010574

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
9f1092b286ffb344d5c35f9b603ed34def088fd7487c86f7ce03316220ee9c48

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006316, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010574, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010574.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010574" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010574" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006316, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010574 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010574 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006316, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010574 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010574 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010574", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1104 }, "figures": [], "files": [ { "bytes": 18527, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1e3f5b878fb61e43b89a19464e9d9e7b9bd8c8c4a38684da9737e2f889a67fee" }, { "bytes": 8015, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9add7d8357ad6a2fc9381261cb6adfbe2c8812cc43f3e3df959a42a9a2ad4c99" }, { "bytes": 7734, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f1092b286ffb344d5c35f9b603ed34def088fd7487c86f7ce03316220ee9c48" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010574/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010574", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006316", "title": "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7f2c-9fd2-e0794edc3755" } MojIAAqrJTK5/yZLSpx7iNFaZ/fWrm50EoUdx5MVNndyz0tNSiW1eEynTWDOgao4t0mCmN5RE2i0/LQIyTyyCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MojIAAqrJTK5/yZLSpx7iNFaZ/fWrm50EoUdx5MVNndyz0tNSiW1eEynTWDOgao4t0mCmN5RE2i0/LQIyTyyCQ== {"files":[{"bytes":17271,"name":"index.html","sha256":"bd1477c4d5b953924a7e55ece71a4420e1a96e20521b0c81c3ea6543cdaf6f57"},{"bytes":6962,"name":"publication.md","sha256":"595653cef31772794be7066164b16c0bdd237903ca63e6d599cf2aed71483ac1"},{"bytes":6662,"name":"publication.txt","sha256":"f7b75712e265f510fbe3f6dfebde2d9e4710993993cf93a9e9fc29abbfc4a3f3"},{"bytes":2766,"name":"manifest.json","sha256":"fb5d5d3330f2d07e8bdbf8347e67f1212070474eac23c5593788a02d17354a05"},{"bytes":89,"name":"manifest.sig","sha256":"1c6b08582dab4ca5b9dffd20ad69ae64fa0b5a25f6c42c5a97be3f19888aaaf0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"517472d91f0dd0020dadf0125f516a7920970c4fe4b07b4270ee8e4a8385c5de"}],"publication_id":"OT-2026-000010575"} Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010575
OpenTechnical
This publication supersedes OT-2026-000006317. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010575

Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
f7b75712e265f510fbe3f6dfebde2d9e4710993993cf93a9e9fc29abbfc4a3f3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006317, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010575, “Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010575.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010575" title: "Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010575" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006317, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010575 Four cup vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010575 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006317, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010575 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010575 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006318. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010576

Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
24eef7f993a74ddcdeaee90ed72ce7c63b9ebc5081343646ea44239a0f787aeb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006318, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010576, “Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010576.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010576" title: "Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010576" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006318, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010576 Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010576 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006318, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010576 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010576 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010576", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 846 }, "figures": [], "files": [ { "bytes": 16341, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "be43dea86842e776232454e4684bf1de66dee7a7794bdac8f11cd956a996d18d" }, { "bytes": 6341, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "84ada5b63e7494c5b9a76caaeab1d61afc176edfd8763a40c1c090b67813c4f7" }, { "bytes": 6079, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "24eef7f993a74ddcdeaee90ed72ce7c63b9ebc5081343646ea44239a0f787aeb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010576/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "vent valve", "compressed air supply", "drop release", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010576", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006318", "title": "Foam pad vacuum gripper, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-76ee-96d6-4c1d56aa5229" } ApFgxXZmZAysXo0u3U7OGTPZ8h+GyLAONW1kT59fVVonkm2t8ixDXDvX4lscqR926CjOz0FbE1thPZiUnjXsBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ApFgxXZmZAysXo0u3U7OGTPZ8h+GyLAONW1kT59fVVonkm2t8ixDXDvX4lscqR926CjOz0FbE1thPZiUnjXsBg== {"files":[{"bytes":18423,"name":"index.html","sha256":"ada3e5cb11442d33f99d91264518068efe349d4417e76e7e6332273e04085028"},{"bytes":7904,"name":"publication.md","sha256":"1b5226e9614956c3826a77889042a05dde29e5ac3967c9d0110d71a74330c664"},{"bytes":7618,"name":"publication.txt","sha256":"4c62979846d66773f4819ee93fecccb120c9b8d2cf0e51b3e08515deea933ad1"},{"bytes":2786,"name":"manifest.json","sha256":"8de4c1e970854ee8d3e51e380ff4f19f2837be68db86d716a93038d06fd27fd4"},{"bytes":89,"name":"manifest.sig","sha256":"6db293e02fbe4b9c4e547fdd1fe1bd4db8d71cd4be6bfed199ded6987b0923ef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"78a00a76a5db76f81c818afc2f222a8b8c395fdfa9f467fbe52a4c1d552d76a1"}],"publication_id":"OT-2026-000010577"} Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010577
OpenTechnical
This publication supersedes OT-2026-000006319. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010577

Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
4c62979846d66773f4819ee93fecccb120c9b8d2cf0e51b3e08515deea933ad1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006319, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010577, “Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010577.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010577" title: "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010577" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006319, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010577 Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010577 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006319, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010577 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010577 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010577", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1081 }, "figures": [], "files": [ { "bytes": 18423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ada3e5cb11442d33f99d91264518068efe349d4417e76e7e6332273e04085028" }, { "bytes": 7904, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1b5226e9614956c3826a77889042a05dde29e5ac3967c9d0110d71a74330c664" }, { "bytes": 7618, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4c62979846d66773f4819ee93fecccb120c9b8d2cf0e51b3e08515deea933ad1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010577/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010577", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006319", "title": "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7016-8efe-b3517f5a0f4e" } QPsPA6KLbwm8L5vgs4TU7IZFMHZ5oM+hQzh6kNwgmB7Z+ATmw59zsGv4ClEdqSYjLTVjxojjn0AYrhO3sVVdDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QPsPA6KLbwm8L5vgs4TU7IZFMHZ5oM+hQzh6kNwgmB7Z+ATmw59zsGv4ClEdqSYjLTVjxojjn0AYrhO3sVVdDg== {"files":[{"bytes":20132,"name":"index.html","sha256":"2a4864069874caafeec096f64538b30ff01bac1beb09a4aadb612e750975c797"},{"bytes":9351,"name":"publication.md","sha256":"275a54c903658603fd8dfc2fdfe3f2ff36a5c98220c83f8b7b1c8ecf650ebb21"},{"bytes":9010,"name":"publication.txt","sha256":"dd8fb51ea868c7b4a762c53bc5c3a0b5b2716c5d5426af97b3b2666041897e2e"},{"bytes":2897,"name":"manifest.json","sha256":"34bbd1ef2eedde1b76f46bfd6a128d2fdc372a0a3f3663334c7dd14f36e18750"},{"bytes":89,"name":"manifest.sig","sha256":"3729cd3a78b82d601f20bda20c9eb6bd77111c6d0347b26aa4a745a39dcc725e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"66f61d0886c7825b246a217538cd8126d872cecc559486a0a3ce28ce1c0abbaf"}],"publication_id":"OT-2026-000010578"} Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010578
OpenTechnical
This publication supersedes OT-2026-000006320. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010578

Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dd8fb51ea868c7b4a762c53bc5c3a0b5b2716c5d5426af97b3b2666041897e2e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006320, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010578, “Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010578.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010578" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010578" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006320, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010578 Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010578 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006320, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010578 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010578 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010578", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1299 }, "figures": [], "files": [ { "bytes": 20132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2a4864069874caafeec096f64538b30ff01bac1beb09a4aadb612e750975c797" }, { "bytes": 9351, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "275a54c903658603fd8dfc2fdfe3f2ff36a5c98220c83f8b7b1c8ecf650ebb21" }, { "bytes": 9010, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd8fb51ea868c7b4a762c53bc5c3a0b5b2716c5d5426af97b3b2666041897e2e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010578/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010578", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006320", "title": "Three bellows cup vacuum gripper, three zone face, single stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-76f8-b7a3-2f2556f9012b" } lD9XUUApKQm8+VLIZaqA8Dtxd+Wn0FbfLz4VaRAsXIv9E8UHm1jnmpOw+2NgSE5GPD97sSnSL6Bd5DhvO5WaAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lD9XUUApKQm8+VLIZaqA8Dtxd+Wn0FbfLz4VaRAsXIv9E8UHm1jnmpOw+2NgSE5GPD97sSnSL6Bd5DhvO5WaAQ== {"files":[{"bytes":17783,"name":"index.html","sha256":"fd73d0242a2e1c164a18c619129f9f30f7fb06ec4ff64cfd91fe9ae55af5d958"},{"bytes":7378,"name":"publication.md","sha256":"35a56643fd183dc9023fa70869a59bd59dd2d8610d0dd38762e77a87002aa8d6"},{"bytes":7098,"name":"publication.txt","sha256":"d923a915a0d8de4b0dd9767d3d9437812876e6604c736c26cf632a55b70944e3"},{"bytes":2808,"name":"manifest.json","sha256":"6d6fa4e636dc083e365001b7dae866310580cd702759f494fc8dc1d5d4fee821"},{"bytes":89,"name":"manifest.sig","sha256":"a702390f786adefd41d967040228e7cc1b5d88193ecc477ad8d0fdb5de0ad775"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f0013200ba6c7215c17ac8672ed63ba0fef36f461b3bf03edcc877e96b91f967"}],"publication_id":"OT-2026-000010579"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down - OpenTechnical OT-2026-000010579
OpenTechnical
This publication supersedes OT-2026-000006321. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010579

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
d923a915a0d8de4b0dd9767d3d9437812876e6604c736c26cf632a55b70944e3

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006321, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010579, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010579.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010579" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010579" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006321, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010579 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010579 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006321, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010579 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010579 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006322. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010580

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
819f1b413051dfce46b5d6344fd94902785446117d0d034a2b1f99531336e971

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006322, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010580, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010580.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010580" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010580" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006322, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010580 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010580 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006322, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010580 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010580 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006324. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010581

Three bellows cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
01594db6d49ddd8f86c643f0c94b91ae15ea01f7aacd36eab8bda6559f0239c3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006324, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010581, “Three bellows cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010581.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010581" title: "Three bellows cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010581" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006324, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010581 Three bellows cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010581 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006324, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010581 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010581 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006325. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010582

Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c52af7a138a291af9834e7b6cc9ebc2ed26c5eb17d4562d26f0ff6bd27bebbae

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006325, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010582, “Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010582.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010582" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010582" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006325, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010582 Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010582 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006325, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010582 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010582 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006326. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010583

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
05f1cadf0261d2bf3917a663b458d8d6b21d7ec762d4fa9858cba59ae2dbda8d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006326, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010583, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010583.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010583" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010583" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006326, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010583 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010583 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006326, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010583 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010583 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010583", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 907 }, "figures": [], "files": [ { "bytes": 17164, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1af63628cb8cdbdbe2d4eb9e90676fe2482362b6eabbf679b84ee0c79b3188bd" }, { "bytes": 6887, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a324b7f4b6a5b3fcbcc3c75f15f60e1050fcac498960e1d3fc8482044e366fd0" }, { "bytes": 6591, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "05f1cadf0261d2bf3917a663b458d8d6b21d7ec762d4fa9858cba59ae2dbda8d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010583/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010583", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006326", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7125-a53c-971d3dc7e00c" } ENurgxYbF3WU1jfwHC9J6e8qrnvPwBk/MYyrup/NTe+sO63tgBC4YXSLEleIFY6IGj8Z4ECRZmUGij6zRCN0CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ENurgxYbF3WU1jfwHC9J6e8qrnvPwBk/MYyrup/NTe+sO63tgBC4YXSLEleIFY6IGj8Z4ECRZmUGij6zRCN0CQ== {"files":[{"bytes":17015,"name":"index.html","sha256":"5c6c2d77e042a212b8dc3d8e046079e3031f07c97f02d48c0329237d8242dc8e"},{"bytes":6769,"name":"publication.md","sha256":"44f052f613243d5a5725a4f1401e7e3ca95f4a6c82b4480972411d1c6409da88"},{"bytes":6446,"name":"publication.txt","sha256":"67d0b155ed7b2ff4d4bfc658a2ec49df06e7149d1d3a094d8824430dd2fb898a"},{"bytes":2767,"name":"manifest.json","sha256":"5dcd3629562f157d4e4bc5f137b101398bcda2345c5e70e3b056dffbdeee38a0"},{"bytes":89,"name":"manifest.sig","sha256":"bae4c6f4a742ca9d245c23e3fe8422f9377d0dab4c5854ad3b36401b690f1a73"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3e7376b069776e94d2ce0dfcb909617872ac7cd393e21930afb3095afe0dab41"}],"publication_id":"OT-2026-000010584"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010584
OpenTechnical
This publication supersedes OT-2026-000006327. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010584

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
67d0b155ed7b2ff4d4bfc658a2ec49df06e7149d1d3a094d8824430dd2fb898a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006327, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010584, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010584.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010584" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010584" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006327, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010584 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010584 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006327, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010584 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010584 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010584", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 883 }, "figures": [], "files": [ { "bytes": 17015, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5c6c2d77e042a212b8dc3d8e046079e3031f07c97f02d48c0329237d8242dc8e" }, { "bytes": 6769, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "44f052f613243d5a5725a4f1401e7e3ca95f4a6c82b4480972411d1c6409da88" }, { "bytes": 6446, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67d0b155ed7b2ff4d4bfc658a2ec49df06e7149d1d3a094d8824430dd2fb898a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010584/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010584", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006327", "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-787b-80b8-850a2415c8a2" } rW5FvQqe4YeVuKRmBEnWKAepNzv91PY+JTpfj4ExgA60K8R21w8+QTlCNIIhmeTq0hU5qopd6s6iLzbtUkoVBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rW5FvQqe4YeVuKRmBEnWKAepNzv91PY+JTpfj4ExgA60K8R21w8+QTlCNIIhmeTq0hU5qopd6s6iLzbtUkoVBA== {"files":[{"bytes":17603,"name":"index.html","sha256":"9aa7dbc2a3cdec672fd00e4b85213fbc9272aedb58e94c2fe333a32d685da83b"},{"bytes":7258,"name":"publication.md","sha256":"96a122e3edd10a4916e075277e5117a813c717383ad83a6887dd284ca46b3f82"},{"bytes":6943,"name":"publication.txt","sha256":"8ceefe9264b6ae70f3f2f17eb9be4d7edeee734228508105d7b66d277f41b1ea"},{"bytes":2780,"name":"manifest.json","sha256":"a25a80d2977e293cbddfe96f56a2ea3845a346319220432717ff34205aaa9131"},{"bytes":89,"name":"manifest.sig","sha256":"e6d01f535e26dd8a5e90436189b2dbe3e60a51750a3d82a09a5be6edf6b2d5a9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7fa64c122a603da88d395e1daf95bb1c987222bb835bb897fbb1406bc7f173d6"}],"publication_id":"OT-2026-000010585"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010585
OpenTechnical
This publication supersedes OT-2026-000006328. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010585

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
8ceefe9264b6ae70f3f2f17eb9be4d7edeee734228508105d7b66d277f41b1ea

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006328, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010585, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010585.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010585" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010585" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006328, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010585 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010585 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006328, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010585 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010585 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006329. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010586

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
20e2fbc50f5ed2951f34894b2158cfbb7597fb7d2d103bee938e680316a3c6c3

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006329, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010586, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010586.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010586" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010586" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006329, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010586 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010586 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006329, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010586 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010586 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006330. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010587

Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
daa5c41859dfd72599f52f393cf9101224d7295c388b889cc74e201394d6751a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006330, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010587, “Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010587.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010587" title: "Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010587" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006330, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010587 Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010587 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006330, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010587 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010587 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010587", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 980 }, "figures": [], "files": [ { "bytes": 17329, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1ed956d47ce119ff5aa4e91e957f0eb565854d8d0a4f864cc68408346ca53553" }, { "bytes": 7137, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ce9a9a57a8eddf02723d056d64b3fd7c989042adf1421b060383a3702779f76" }, { "bytes": 6850, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "daa5c41859dfd72599f52f393cf9101224d7295c388b889cc74e201394d6751a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010587/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010587", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006330", "title": "Foam pad vacuum gripper, two zone face, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7ce2-84f9-a8bff82e459e" } 01TvlwmRwnRghNcgFXNxIY6pC6FU+Fndf8ABOkb2mzDNdC8fCTVyvwyvLvxY/T1hvkTJtiTDJezZ37qU69TcDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 01TvlwmRwnRghNcgFXNxIY6pC6FU+Fndf8ABOkb2mzDNdC8fCTVyvwyvLvxY/T1hvkTJtiTDJezZ37qU69TcDg== {"files":[{"bytes":16544,"name":"index.html","sha256":"d79329276407d3313f76df28884badaa807dfbb80cc91150c7c2780f7108788b"},{"bytes":6382,"name":"publication.md","sha256":"6158b1272aa87103d2d024aa9dc7cf8ce4a98249caaa34bde6d696154f6196f4"},{"bytes":6078,"name":"publication.txt","sha256":"53017173bea047c2561b1633b580f635a586597d0b49b9d2b95930a885b7ca62"},{"bytes":2789,"name":"manifest.json","sha256":"8e4003dd3fc37b6da6d53d6910c5e3b347aca0891cc26edcb9171a4c137bae9b"},{"bytes":89,"name":"manifest.sig","sha256":"1467c546825914c6a667f4978a81c23d5b05939a3fef0f4b7367ddcdd72e33ea"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0fd65b26b14c40a09e67dd1e7aee782bc7b8fb40d73a0337049c8f9e9598d56c"}],"publication_id":"OT-2026-000010588"} Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down - OpenTechnical OT-2026-000010588
OpenTechnical
This publication supersedes OT-2026-000006331. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010588

Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
53017173bea047c2561b1633b580f635a586597d0b49b9d2b95930a885b7ca62

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006331, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010588, “Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010588.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010588" title: "Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010588" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006331, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010588 Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010588 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006331, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010588 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010588 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010588", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16544, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d79329276407d3313f76df28884badaa807dfbb80cc91150c7c2780f7108788b" }, { "bytes": 6382, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6158b1272aa87103d2d024aa9dc7cf8ce4a98249caaa34bde6d696154f6196f4" }, { "bytes": 6078, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "53017173bea047c2561b1633b580f635a586597d0b49b9d2b95930a885b7ca62" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010588/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010588", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006331", "title": "Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down", "uuid": "01a0ae6c-0ee7-7710-b9a7-3c63bf551710" } ajidtSvAsTebZ5u+VSUiBpXfcAwWUFXE7T8w04xJp1EZLwZhkrvPmIztyJXLOwL/BcER8k24CtF2p/9PmHcYBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ajidtSvAsTebZ5u+VSUiBpXfcAwWUFXE7T8w04xJp1EZLwZhkrvPmIztyJXLOwL/BcER8k24CtF2p/9PmHcYBg== {"files":[{"bytes":18173,"name":"index.html","sha256":"44565bc5192e0efcbeae0c4987225e6d477686080a22677d1b61ad56512e06ee"},{"bytes":7650,"name":"publication.md","sha256":"9f3ab9ea1a78e129d20c5054a04083451abbd472e0089092945f0c7fbb5afb6b"},{"bytes":7337,"name":"publication.txt","sha256":"490a0114604d82c86dfbebdd189195041757cd8ae2c7c590d0ad00064828b5af"},{"bytes":2773,"name":"manifest.json","sha256":"ff9a44703835f33e5c684696a3db69ea703e943ec97e487e9b057ad85d346015"},{"bytes":89,"name":"manifest.sig","sha256":"90d5d3a9dfb1251baa70e4926f9a23cdee25dfbb1218d1811ab53fd3377c0b68"},{"bytes":227,"name":"manifest.sig.txt","sha256":"76aa78f023d1d72223a2cbe5be07160acab10ad88535880fb9237b3e22f46ec7"}],"publication_id":"OT-2026-000010589"} Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010589
OpenTechnical
This publication supersedes OT-2026-000006332. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010589

Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
490a0114604d82c86dfbebdd189195041757cd8ae2c7c590d0ad00064828b5af

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006332, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010589, “Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010589.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010589" title: "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010589" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006332, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010589 Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010589 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006332, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010589 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010589 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010589", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 18173, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44565bc5192e0efcbeae0c4987225e6d477686080a22677d1b61ad56512e06ee" }, { "bytes": 7650, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9f3ab9ea1a78e129d20c5054a04083451abbd472e0089092945f0c7fbb5afb6b" }, { "bytes": 7337, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "490a0114604d82c86dfbebdd189195041757cd8ae2c7c590d0ad00064828b5af" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010589/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010589", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006332", "title": "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7bdd-aaa3-903ccfc2e7bb" } fVnb9/6zbmR8wTr+Afz1kvl0a4MMzJqOQKCnaebhufyVjCKFTYE4jip6x152IdSf844QbYXG2uN8vqhRTgEgBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fVnb9/6zbmR8wTr+Afz1kvl0a4MMzJqOQKCnaebhufyVjCKFTYE4jip6x152IdSf844QbYXG2uN8vqhRTgEgBA== {"files":[{"bytes":18463,"name":"index.html","sha256":"fbedbde37d118a3f1d408a5dff8466ef5bfb713f132c5da69fee8a9ebbadbf31"},{"bytes":7979,"name":"publication.md","sha256":"f29115157b53778543e7173b52b97b3bef53097b14aaa873e09ccc10624b7980"},{"bytes":7713,"name":"publication.txt","sha256":"23fcf223e1f64412d781de779b350d40fc87218d49ef4c7f3daf812f8ab1e399"},{"bytes":2797,"name":"manifest.json","sha256":"80eda07692b9238e4b934a2bc327d56ede18f261766882ed944baaf472e63862"},{"bytes":89,"name":"manifest.sig","sha256":"ca5bfea76c47ae858d9977345f0396cc709f6fe7323585855b5b140fdfc873b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2cb54596cf5ba5fbaf1e9a3e693ef8629f7248afdca74161ebb424c768bd0dca"}],"publication_id":"OT-2026-000010590"} Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010590
OpenTechnical
This publication supersedes OT-2026-000006333. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010590

Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
23fcf223e1f64412d781de779b350d40fc87218d49ef4c7f3daf812f8ab1e399

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006333, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010590, “Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010590.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010590" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010590" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006333, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010590 Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010590 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006333, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010590 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010590 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010590", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1101 }, "figures": [], "files": [ { "bytes": 18463, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fbedbde37d118a3f1d408a5dff8466ef5bfb713f132c5da69fee8a9ebbadbf31" }, { "bytes": 7979, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f29115157b53778543e7173b52b97b3bef53097b14aaa873e09ccc10624b7980" }, { "bytes": 7713, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "23fcf223e1f64412d781de779b350d40fc87218d49ef4c7f3daf812f8ab1e399" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010590/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010590", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006333", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-700f-bd28-275f7e489b90" } 6vgCJrRGPu+GUBvMW8Twfmoi8Q/k+p25TFL5y/InMFiPoXsoE/PLL9CWjcKgwsIXE1K4ZW0VB+kLCGPwc19wAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6vgCJrRGPu+GUBvMW8Twfmoi8Q/k+p25TFL5y/InMFiPoXsoE/PLL9CWjcKgwsIXE1K4ZW0VB+kLCGPwc19wAQ== {"files":[{"bytes":17820,"name":"index.html","sha256":"8cb1fade64b0e909929cffe6a75e799af2aee5b2bc79d385c8c7b3390ac8f3b6"},{"bytes":7507,"name":"publication.md","sha256":"137a8d0904339fb165cc452d87c03b55febec1c1c3118c25717bee83df340f58"},{"bytes":7192,"name":"publication.txt","sha256":"bd3e4961bb843b61635dfbf567b008d5f455b7edfdded50675d3fde57caa1210"},{"bytes":2818,"name":"manifest.json","sha256":"e08948a595b719d3b365d8fb1e5458a41288f12d4f17386542fa509059b8b3b2"},{"bytes":89,"name":"manifest.sig","sha256":"2ff75249f7290261af40412126951bec266f353d4444f9220603c78878de9236"},{"bytes":227,"name":"manifest.sig.txt","sha256":"184e651c06836acffb3cd9cba7131052b4200429dec15db6e583cdc88012eb49"}],"publication_id":"OT-2026-000010591"} Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010591
OpenTechnical
This publication supersedes OT-2026-000006335. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010591

Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
bd3e4961bb843b61635dfbf567b008d5f455b7edfdded50675d3fde57caa1210

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006335, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010591, “Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010591.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010591" title: "Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010591" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006335, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010591 Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010591 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006335, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010591 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010591 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006336. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010592

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8479f1379c4d4ee4aa9b0491cb028dd77ad07e144d7d7f247d910c61d0de564b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006336, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010592, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010592.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010592" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010592" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006336, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010592 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010592 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006336, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010592 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010592 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006337. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010593

Three cup vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3b621c28d800636a7d10e8197f1cc7f406c383454ba92a19379a984dd612fba3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006337, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010593, “Three cup vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010593.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010593" title: "Three cup vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010593" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006337, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010593 Three cup vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010593 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006337, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010593 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010593 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006338. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010594

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
faf9110606f79dc14a3b871ae7b17b0d70ef61d912197687b4071191d22a515c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006338, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010594, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010594.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010594" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010594" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006338, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010594 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010594 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006338, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010594 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010594 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010594", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 894 }, "figures": [], "files": [ { "bytes": 17055, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bd4d706b7ba5343f67f059d9de84180a5bb683cb8e31913a7eb2d697d8859186" }, { "bytes": 6801, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57d5f6a62d9333385d35481d9208612406207d821c5bb508e82204fa768980e2" }, { "bytes": 6493, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "faf9110606f79dc14a3b871ae7b17b0d70ef61d912197687b4071191d22a515c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010594/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010594", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006338", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7800-8899-31410ca9b8d7" } CxM4W7JgTVqKxjGEu8kjrmVqMLU+yJtNYwgLLQmWD1NycQqvF4HTloXLf7efrtf5HwNTzKr7EuEtF702v6TzCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CxM4W7JgTVqKxjGEu8kjrmVqMLU+yJtNYwgLLQmWD1NycQqvF4HTloXLf7efrtf5HwNTzKr7EuEtF702v6TzCw== {"files":[{"bytes":16690,"name":"index.html","sha256":"3fadaaeb5a51ba386ad291ec538e0f36aac0f97e8706b6dc19c36e4e8dbc77de"},{"bytes":6653,"name":"publication.md","sha256":"c587457ef7efaa963f0e26ced6028e28c2c773432b39b9fea9032c5a1a115e78"},{"bytes":6337,"name":"publication.txt","sha256":"6ce207978789c45e6aab6d41c163e6095ea2359ca2a4aefd9bb2933f6d147d4d"},{"bytes":2833,"name":"manifest.json","sha256":"73bb08e28d00db1e04028b4d24fccc8fd69dce8b89ed47eeba670c0ed286ef7e"},{"bytes":89,"name":"manifest.sig","sha256":"c54e945a2b8d0e421af006c7dbc69bfdfd5a91d5ab10b0c92754d45bbe7b82c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1ba990e1261dac59c5cd376eb836c0e327f5f1408320c14a477bda308df255e6"}],"publication_id":"OT-2026-000010595"} Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down - OpenTechnical OT-2026-000010595
OpenTechnical
This publication supersedes OT-2026-000006339. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010595

Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
6ce207978789c45e6aab6d41c163e6095ea2359ca2a4aefd9bb2933f6d147d4d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006339, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010595, “Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010595.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010595" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010595" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006339, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010595 Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010595 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006339, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010595 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010595 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010595", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 879 }, "figures": [], "files": [ { "bytes": 16690, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3fadaaeb5a51ba386ad291ec538e0f36aac0f97e8706b6dc19c36e4e8dbc77de" }, { "bytes": 6653, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c587457ef7efaa963f0e26ced6028e28c2c773432b39b9fea9032c5a1a115e78" }, { "bytes": 6337, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6ce207978789c45e6aab6d41c163e6095ea2359ca2a4aefd9bb2933f6d147d4d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010595/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010595", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006339", "title": "Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee7-71f7-a715-3d98c876cf75" } 5vMpVhGKEToFRJw2gOOxxBwEohTE7/y6Sbi223P2odxVWZccpO0ftai3+2NucotFoF2tq3AL42AKxc6W3tJXBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5vMpVhGKEToFRJw2gOOxxBwEohTE7/y6Sbi223P2odxVWZccpO0ftai3+2NucotFoF2tq3AL42AKxc6W3tJXBg== {"files":[{"bytes":18400,"name":"index.html","sha256":"33457585e9476f6351f4b45ce05af2e6a8092660d1e1e77e4011c9f9ccb6be41"},{"bytes":7882,"name":"publication.md","sha256":"58ddf5732eaa649f24718c30eb20a43a674c3a753178ff736eb5e20533bee209"},{"bytes":7578,"name":"publication.txt","sha256":"389af3ebe15315c77b5663ddb29c6c0ad714ae3ac37402dc6bbc21a92e041480"},{"bytes":2829,"name":"manifest.json","sha256":"2fd327d9809593f0d56c41c72b12ab5d895c541c5406e465b0e6013417f703c6"},{"bytes":89,"name":"manifest.sig","sha256":"4cdd0da3989c9146c158a2f2a765de8db1f82d050a709758b2129ca587b184c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"01638f8cf26903e9cefc649cbef5e2bd6a8caf92938a11480e01a8430dd8e611"}],"publication_id":"OT-2026-000010596"} Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010596
OpenTechnical
This publication supersedes OT-2026-000006340. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010596

Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
389af3ebe15315c77b5663ddb29c6c0ad714ae3ac37402dc6bbc21a92e041480

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006340, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010596, “Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010596.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010596" title: "Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010596" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006340, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010596 Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010596 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006340, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010596 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010596 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010596", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1070 }, "figures": [], "files": [ { "bytes": 18400, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "33457585e9476f6351f4b45ce05af2e6a8092660d1e1e77e4011c9f9ccb6be41" }, { "bytes": 7882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "58ddf5732eaa649f24718c30eb20a43a674c3a753178ff736eb5e20533bee209" }, { "bytes": 7578, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "389af3ebe15315c77b5663ddb29c6c0ad714ae3ac37402dc6bbc21a92e041480" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010596/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010596", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006340", "title": "Three bellows cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7aee-81af-27c0a222615e" } G7TteL+bJbFvRuriL7xxU8GN5/Y5LLxgrQ8/oaYvrnifP+hS1nQCcGgRT6S0N62RyJwbNCSAVsI0exq2wsrDBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: G7TteL+bJbFvRuriL7xxU8GN5/Y5LLxgrQ8/oaYvrnifP+hS1nQCcGgRT6S0N62RyJwbNCSAVsI0exq2wsrDBQ== {"files":[{"bytes":17621,"name":"index.html","sha256":"2155d151c6795b5b6470858a22326cb8ca6eff8f4d1968b0ef2161326470e466"},{"bytes":7223,"name":"publication.md","sha256":"b72f1e06c5388aea7f8ea89c11819c8660ee2f87834984500b8808988c0affb8"},{"bytes":6955,"name":"publication.txt","sha256":"d2dd348b6c86b13ec93ca19d6911f58ec228a496b5b9ae1f94932d85097b12db"},{"bytes":2784,"name":"manifest.json","sha256":"6b6bcc5d6261ae8f06d3c7382ddb7f47ca43960fabe6161353864bc53f942f35"},{"bytes":89,"name":"manifest.sig","sha256":"9e4da1d374f2fd62ad1b36ab75d600b50c21f90cb49a276a250d3d5ac84c0e38"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d60f532d05e6fa1d278868d12426751b6acc59a92b6848ea292288b31bcb4862"}],"publication_id":"OT-2026-000010597"} Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010597
OpenTechnical
This publication supersedes OT-2026-000006341. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010597

Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d2dd348b6c86b13ec93ca19d6911f58ec228a496b5b9ae1f94932d85097b12db

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006341, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010597, “Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010597.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010597" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010597" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006341, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010597 Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010597 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006341, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010597 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010597 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006342. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010598

Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
1668bcbff2d647f6224d28fc5b2f00de08df061f52212fcd1792b69f21aa9f82

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006342, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010598, “Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010598.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010598" title: "Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010598" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006342, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010598 Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010598 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006342, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010598 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010598 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010598", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 909 }, "figures": [], "files": [ { "bytes": 17004, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "26ceecb98d1fc1148b214a06ca5193ee8af73e7bf6fa33ed01e8f4becdd097bd" }, { "bytes": 6795, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4cee39d1e913d9284023e4c0408e4401ec975dae3d5c1555225a722ffc4493a7" }, { "bytes": 6525, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1668bcbff2d647f6224d28fc5b2f00de08df061f52212fcd1792b69f21aa9f82" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010598/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010598", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006342", "title": "Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-745e-8f80-a2046c5b5e1d" } kkcBY+sMjMw/j+WjK3EZ/xc8mg9vU5v9LXju1et3KlUbvtC/GaPLD/UMUWZK01+if20XhbC1h2/a5r2ytAgXCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kkcBY+sMjMw/j+WjK3EZ/xc8mg9vU5v9LXju1et3KlUbvtC/GaPLD/UMUWZK01+if20XhbC1h2/a5r2ytAgXCA== {"files":[{"bytes":15771,"name":"index.html","sha256":"cf4272b3cc69fc28364b65f403ba4f74436bf02cbba4f6524b8c883790e98609"},{"bytes":5758,"name":"publication.md","sha256":"c932ccbf537e00bab712bb3093c9041d9aee3553e63ea3d35a0784bbdb669971"},{"bytes":5507,"name":"publication.txt","sha256":"b2af26406205ba437358f46931a851030402be29563d7443bffb4d0a01a71ca7"},{"bytes":2696,"name":"manifest.json","sha256":"767a2b49af0bb517b63d9b7c8dc737cf3b9a7137e5df5801d95e3cd666cc4be6"},{"bytes":89,"name":"manifest.sig","sha256":"3396d698e1ab063028f3937fa41e7740454215466ee8277537fb2e5796db7f7f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ae34985d045346ce52e9d554f3d6c1ab07155603d9d0c2399e834bc186219923"}],"publication_id":"OT-2026-000010599"} Single cup vacuum gripper, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010599
OpenTechnical
This publication supersedes OT-2026-000006343. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010599

Single cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b2af26406205ba437358f46931a851030402be29563d7443bffb4d0a01a71ca7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006343, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010599, “Single cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010599.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010599" title: "Single cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010599" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006343, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010599 Single cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010599 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006343, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010599 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010599 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010599", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 743 }, "figures": [], "files": [ { "bytes": 15771, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cf4272b3cc69fc28364b65f403ba4f74436bf02cbba4f6524b8c883790e98609" }, { "bytes": 5758, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c932ccbf537e00bab712bb3093c9041d9aee3553e63ea3d35a0784bbdb669971" }, { "bytes": 5507, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b2af26406205ba437358f46931a851030402be29563d7443bffb4d0a01a71ca7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010599/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010599", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006343", "title": "Single cup vacuum gripper, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee7-7775-ada1-5e578be60dfd" } EFeKlEvjkXFWDvC1D16NNdxR4hw/rT19bvkmP1/0lHnmTZMfs3u/n6ur3wK2DtTVyJKiqExjsMVjfXqEgDJrAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EFeKlEvjkXFWDvC1D16NNdxR4hw/rT19bvkmP1/0lHnmTZMfs3u/n6ur3wK2DtTVyJKiqExjsMVjfXqEgDJrAw== {"files":[{"bytes":18797,"name":"index.html","sha256":"17f9abaf49ac450a3081093db59aa091ecf709d38fbb319e4d08909c0fdfbae7"},{"bytes":8146,"name":"publication.md","sha256":"3e83f36416972c85f5160f9257b66cbab6e417136112a23e20bd1af29059a014"},{"bytes":7825,"name":"publication.txt","sha256":"9988d1da37aa14cf546a7433f5564e51dde13e8878fb2c3d5b4d0fd8368081b9"},{"bytes":2802,"name":"manifest.json","sha256":"c1ff17ec6725f83e2849cf7d42787ef74407a84b06b13d5fe8ef89fa7c1d0e91"},{"bytes":89,"name":"manifest.sig","sha256":"b000117f134e1490db494c2fb1f483d87fd944d1987bbb7c3dfc771cf53ac44c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"be8ad869bef8db98ca70f7e826c3aacea01235fdcf29de1216124ae1408073dd"}],"publication_id":"OT-2026-000010600"} Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010600
OpenTechnical
This publication supersedes OT-2026-000006344. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010600

Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
9988d1da37aa14cf546a7433f5564e51dde13e8878fb2c3d5b4d0fd8368081b9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006344, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010600, “Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010600.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010600" title: "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010600" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006344, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010600 Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010600 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006344, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010600 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010600 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010600", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1107 }, "figures": [], "files": [ { "bytes": 18797, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17f9abaf49ac450a3081093db59aa091ecf709d38fbb319e4d08909c0fdfbae7" }, { "bytes": 8146, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3e83f36416972c85f5160f9257b66cbab6e417136112a23e20bd1af29059a014" }, { "bytes": 7825, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9988d1da37aa14cf546a7433f5564e51dde13e8878fb2c3d5b4d0fd8368081b9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010600/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010600", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006344", "title": "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7879-b09c-6631c717d743" } IVhnJA6WdHvzaK6YiDYPgrdMfZr3QGSiC0Vbar7rQEkzxybvBiHf7ts26aZcvCpK6107cBLxYJSbNjY1GMekDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IVhnJA6WdHvzaK6YiDYPgrdMfZr3QGSiC0Vbar7rQEkzxybvBiHf7ts26aZcvCpK6107cBLxYJSbNjY1GMekDg== {"files":[{"bytes":18516,"name":"index.html","sha256":"9f1597fb0a413a01db3b70ee1646bcf73f723fe9ea86fd67b2d9c8bd1db5c8f1"},{"bytes":8045,"name":"publication.md","sha256":"05df8378988aaecd4e01842bb1f7157e30420f95941f76005bc13e484d5393f8"},{"bytes":7744,"name":"publication.txt","sha256":"1bca19733f08ff9958544e265b8397cbd83fc5ba83cb6907b7fcdba560a140fe"},{"bytes":2808,"name":"manifest.json","sha256":"d292e47cf4165ce505d4fb9c18a96074d73dc3fc13d210504ae4d9eeb707fed6"},{"bytes":89,"name":"manifest.sig","sha256":"22942bc36fc0e885710e75e27659b662901efa1170c706c8da2eac6491e465a9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"52162d326465d8180cc8deac2827d4cbd36384c479655152eba928becb826b5f"}],"publication_id":"OT-2026-000010601"} Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010601
OpenTechnical
This publication supersedes OT-2026-000006345. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010601

Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
1bca19733f08ff9958544e265b8397cbd83fc5ba83cb6907b7fcdba560a140fe

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006345, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010601, “Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010601.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010601" title: "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010601" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006345, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010601 Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010601 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006345, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010601 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010601 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010601", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1104 }, "figures": [], "files": [ { "bytes": 18516, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9f1597fb0a413a01db3b70ee1646bcf73f723fe9ea86fd67b2d9c8bd1db5c8f1" }, { "bytes": 8045, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05df8378988aaecd4e01842bb1f7157e30420f95941f76005bc13e484d5393f8" }, { "bytes": 7744, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1bca19733f08ff9958544e265b8397cbd83fc5ba83cb6907b7fcdba560a140fe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010601/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010601", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006345", "title": "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7295-ba79-8a6969dc8a22" } 8u3CjekdA6oTE79z14u78+fL/R4KFJripjY249FVZXFwNakAyOpMsBVwLdz/5Jg/UcLcymc3gvpUKlLG3vuxDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8u3CjekdA6oTE79z14u78+fL/R4KFJripjY249FVZXFwNakAyOpMsBVwLdz/5Jg/UcLcymc3gvpUKlLG3vuxDA== {"files":[{"bytes":16770,"name":"index.html","sha256":"ba28d0b914fe36575e377b789d8fee13bd3a380f0d287ceec300ae5faad46c85"},{"bytes":6712,"name":"publication.md","sha256":"305eaceed7d1d5d064cf4577cfa69a25a6f21ae1410422be81eb7e8e31d4110f"},{"bytes":6390,"name":"publication.txt","sha256":"2f4bc0bf20a4e1dbd9482af0c6c7e37408982aafac61391245cd9e4dffd2c515"},{"bytes":2795,"name":"manifest.json","sha256":"7dcc414b3a6d54bee8315e94d59262ac17b790e4bd9f731795a2d630f896f956"},{"bytes":89,"name":"manifest.sig","sha256":"bcf4f07686a043150da10dc5f2753076b9918ff366f2a67782edcdc18d1f8a88"},{"bytes":227,"name":"manifest.sig.txt","sha256":"057d52668fcb8aba70bad865028b9c8b7f49411edcea2372e7ae95d1a3d40173"}],"publication_id":"OT-2026-000010602"} Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010602
OpenTechnical
This publication supersedes OT-2026-000006346. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010602

Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
2f4bc0bf20a4e1dbd9482af0c6c7e37408982aafac61391245cd9e4dffd2c515

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006346, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010602, “Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010602.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010602" title: "Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010602" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006346, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010602 Two cup vacuum gripper, two zone face, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010602 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006346, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010602 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010602 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006347. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010603

Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
f2b9752f10b11019e95d55367f35a056ffd182ae0b25104bf4efdc25195dbb1e

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006347, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010603, “Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010603.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010603" title: "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010603" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006347, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010603 Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010603 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006347, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010603 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010603 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010603", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 913 }, "figures": [], "files": [ { "bytes": 17312, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "441dffe1c53678462e47e8aed48e837acd2f3449a494f1e69ecc3cfbb1d6ceff" }, { "bytes": 6972, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6a355674e9b71735773d678c4fbf98f45a972cddab3f750e25012d0da85de996" }, { "bytes": 6648, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f2b9752f10b11019e95d55367f35a056ffd182ae0b25104bf4efdc25195dbb1e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010603/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010603", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006347", "title": "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee7-7efa-a716-14e34575dc4c" } t21FNG/vg3ee66Sue50OwoKAt352QSmFhW+VijcL0pkg6Efwu7ZNv4vgc4b1vUforpAWxXQxqPp61oevexuyDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: t21FNG/vg3ee66Sue50OwoKAt352QSmFhW+VijcL0pkg6Efwu7ZNv4vgc4b1vUforpAWxXQxqPp61oevexuyDg== {"files":[{"bytes":17555,"name":"index.html","sha256":"67915f1996074c9082b7e6533686f2456aa5ef6a4eeeaaf8aec047ac949f5dc7"},{"bytes":7201,"name":"publication.md","sha256":"077d97602d40aedc90bd193e9f6660eca1dea4062cd861027d92680b7e1cd2c6"},{"bytes":6926,"name":"publication.txt","sha256":"0b40d0b8e8da057ba6e385d146688e2be24e5ff01334cfd16e51bc90b1c476e9"},{"bytes":2803,"name":"manifest.json","sha256":"0c1cf631d046179ee8de601e82c0053dd1968da27ed748a186510b5270809136"},{"bytes":89,"name":"manifest.sig","sha256":"4fe28e565be48caaa309c707d4151a088ff3fd8cb2834b2456b24659f85d3666"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e6a1fbb33d01c17a46d2cc54c48595cf62012dca3eef683ffe81cd8a81ac5c7"}],"publication_id":"OT-2026-000010604"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010604
OpenTechnical
This publication supersedes OT-2026-000006348. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010604

Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
0b40d0b8e8da057ba6e385d146688e2be24e5ff01334cfd16e51bc90b1c476e9

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006348, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010604, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010604.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010604" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010604" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006348, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010604 Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010604 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006348, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010604 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010604 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010604", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 970 }, "figures": [], "files": [ { "bytes": 17555, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "67915f1996074c9082b7e6533686f2456aa5ef6a4eeeaaf8aec047ac949f5dc7" }, { "bytes": 7201, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "077d97602d40aedc90bd193e9f6660eca1dea4062cd861027d92680b7e1cd2c6" }, { "bytes": 6926, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0b40d0b8e8da057ba6e385d146688e2be24e5ff01334cfd16e51bc90b1c476e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010604/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010604", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006348", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down", "uuid": "01a0ae6c-0ee7-726a-ba69-009e2de8d1cf" } gJD+JXmCKBK5yHbiM/K8NOC+tJFmg9DuGl6Ij4uPdbio5Rw0ZeNJ5Gp+0qedFnOOEPaa/cy/WgYxuHOOTAyiAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gJD+JXmCKBK5yHbiM/K8NOC+tJFmg9DuGl6Ij4uPdbio5Rw0ZeNJ5Gp+0qedFnOOEPaa/cy/WgYxuHOOTAyiAA== {"files":[{"bytes":16570,"name":"index.html","sha256":"b83ef5f322eb61ba9b17ebede0f41694881ad040af3041743dd0f884df73550f"},{"bytes":6483,"name":"publication.md","sha256":"25e1b597b9104bc52d019994425b6513e63fd4e14e84870a9d4f95ed67907143"},{"bytes":6156,"name":"publication.txt","sha256":"2eb2887eb84f1de42a7f21a9ec80024ccdfee97fb075badf444f130e9d1612a6"},{"bytes":2844,"name":"manifest.json","sha256":"b041b1392a938b404ea719ab222ce7cf3da864563230ee497e0788f6692f3623"},{"bytes":89,"name":"manifest.sig","sha256":"bb8d3fdef58ad1e40057076b96657ea97a9b18c3eab9921d439d8a3daef9a68c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"64a22b6ff128020db01b5eb8a7b91dccadf31085ef87439439876e081140f10e"}],"publication_id":"OT-2026-000010605"} Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down - OpenTechnical OT-2026-000010605
OpenTechnical
This publication supersedes OT-2026-000006349. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010605

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
2eb2887eb84f1de42a7f21a9ec80024ccdfee97fb075badf444f130e9d1612a6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006349, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010605, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010605.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010605" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010605" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006349, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010605 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010605 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006349, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010605 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010605 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010605", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 840 }, "figures": [], "files": [ { "bytes": 16570, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b83ef5f322eb61ba9b17ebede0f41694881ad040af3041743dd0f884df73550f" }, { "bytes": 6483, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "25e1b597b9104bc52d019994425b6513e63fd4e14e84870a9d4f95ed67907143" }, { "bytes": 6156, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2eb2887eb84f1de42a7f21a9ec80024ccdfee97fb075badf444f130e9d1612a6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010605/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010605", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006349", "title": "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee7-7e25-bb94-0a1978fa8999" } 4o3LnKQKbG+rngsdIe6mgV+UftBySmE9yfzydD+CRTyIY1QVQM0Fvv+5flUpIEz3u3yqwUcwo9qGPRSjynp2AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4o3LnKQKbG+rngsdIe6mgV+UftBySmE9yfzydD+CRTyIY1QVQM0Fvv+5flUpIEz3u3yqwUcwo9qGPRSjynp2AA== {"files":[{"bytes":17323,"name":"index.html","sha256":"8640297eaf53f10254678cadf25ed50d2d74064772c566ae596ba738032ac271"},{"bytes":7114,"name":"publication.md","sha256":"de73dce08e049b9c99ee4cf8067cbc7376bb4ad9977508dbd49a1be3e5c0e52f"},{"bytes":6772,"name":"publication.txt","sha256":"a945fa0b816404ce0677bcb673a534258c32a2fa8d8668b856ed1d3ae0f913f8"},{"bytes":2865,"name":"manifest.json","sha256":"43dec789c8d15b69544668416f75dfab3771f22c5d8a392534ccd883ecfaffc4"},{"bytes":89,"name":"manifest.sig","sha256":"1d19045190269a88123af5f3d8b78531a34cd4b2e82c424835357f31fd787118"},{"bytes":227,"name":"manifest.sig.txt","sha256":"30db7ca581bae46e56a31bd1263b336b33b22f975005f77f1413cf69b4878db4"}],"publication_id":"OT-2026-000010606"} Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010606
OpenTechnical
This publication supersedes OT-2026-000006350. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010606

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
a945fa0b816404ce0677bcb673a534258c32a2fa8d8668b856ed1d3ae0f913f8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006350, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010606, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010606.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010606" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010606" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006350, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010606 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010606 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006350, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010606 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010606 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010606", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 937 }, "figures": [], "files": [ { "bytes": 17323, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8640297eaf53f10254678cadf25ed50d2d74064772c566ae596ba738032ac271" }, { "bytes": 7114, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "de73dce08e049b9c99ee4cf8067cbc7376bb4ad9977508dbd49a1be3e5c0e52f" }, { "bytes": 6772, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a945fa0b816404ce0677bcb673a534258c32a2fa8d8668b856ed1d3ae0f913f8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010606/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010606", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006350", "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-70eb-9025-d161cbfdb287" } Z0Oh5QJXDixJVnM/snveLolijGgQomztSoWDjdD1N1WH5VaZgKcBYSQIAWj6vDfzNM50MYe4bECaqOXCoB6/Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z0Oh5QJXDixJVnM/snveLolijGgQomztSoWDjdD1N1WH5VaZgKcBYSQIAWj6vDfzNM50MYe4bECaqOXCoB6/Aw== {"files":[{"bytes":17505,"name":"index.html","sha256":"965c55716b6c5cbfc3a2adc6130a65bce7859777e2628de6eb2f3b87ae4d192d"},{"bytes":7235,"name":"publication.md","sha256":"d3be67b008fdc675b4109b07a5643282f550d9df24c57cfb0bf6b8378d69ac92"},{"bytes":6897,"name":"publication.txt","sha256":"e9fc666b0d25408903bb2baa5c44b892f77fd8dc7f00b4ca1764749e55b2618e"},{"bytes":2835,"name":"manifest.json","sha256":"a39fb98507786136d109b0717f664cce2a2ba787055efbd04d495728999b77dc"},{"bytes":89,"name":"manifest.sig","sha256":"6d9103688d99145a1df274b50eb6f1a304e18f0f9131f91e2f7af1f69415f023"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3ce30019c416f01b828f7b1fe29b2e0dbf4d5b1686d2f68e6cb7830a7c5d3643"}],"publication_id":"OT-2026-000010607"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010607
OpenTechnical
This publication supersedes OT-2026-000006351. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010607

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
e9fc666b0d25408903bb2baa5c44b892f77fd8dc7f00b4ca1764749e55b2618e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0016]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006351, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010607, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010607.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010607" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010607" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006351, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010607 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010607 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0016] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006351, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010607 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010607 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006352. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010608

Four bellows cup vacuum gripper, four zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
39f8a37b9ccd30917159e825f6caaae527b643595252500eb9ec883fe722fc56

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006352, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010608, “Four bellows cup vacuum gripper, four zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010608.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010608" title: "Four bellows cup vacuum gripper, four zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010608" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006352, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010608 Four bellows cup vacuum gripper, four zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010608 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006352, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010608 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010608 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006353. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010609

Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8b2eb4973b3d8bb408de04ff49e299162322f57765146a7c347972beacebdd7e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006353, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010609, “Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010609.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010609" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010609" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006353, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010609 Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010609 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006353, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010609 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010609 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010609", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1018 }, "figures": [], "files": [ { "bytes": 17894, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e0cacdf9b4cf82e6f236879cf79e9c4b2d4fd956753f94022aae866c02ce51a9" }, { "bytes": 7527, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e87feb2f58b83dd0115573fc397f5a03b89f5415806370bce35872309b1669d3" }, { "bytes": 7222, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8b2eb4973b3d8bb408de04ff49e299162322f57765146a7c347972beacebdd7e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010609/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010609", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006353", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-76ad-b184-ee099e772464" } 1KUyTOdPWT4Nm6P9rN117jLazxlo0HHHWa1iDNNF2x1gDY9Ut2LdEBpkCNXkHHxFq8adr57aFVmNCj2qqpagCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1KUyTOdPWT4Nm6P9rN117jLazxlo0HHHWa1iDNNF2x1gDY9Ut2LdEBpkCNXkHHxFq8adr57aFVmNCj2qqpagCg== {"files":[{"bytes":16693,"name":"index.html","sha256":"10113aacc19bc66947e192f326dd2ad8b6d174d75bc0d620eaa116a47df29708"},{"bytes":6502,"name":"publication.md","sha256":"c74bdc5e3fa0246bd9ecb58201ef1b223453763eb46acee6358911adedb4c702"},{"bytes":6185,"name":"publication.txt","sha256":"d22b858e100297ae93a4aa15f24f071e20e5835d972e417625be0f50e951e84e"},{"bytes":2759,"name":"manifest.json","sha256":"ab7ae610baa13bdf20573912f4a117781001f2f4701f1c4da40e57e457ac60b3"},{"bytes":89,"name":"manifest.sig","sha256":"c7849cf6a5516d81c9112953e5b550b95c4f09f1e0dfe86cd53e5a826c22aeff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"975983a91316d28f7f8ac46af08c3a78988b3c371735322e200c31783797681d"}],"publication_id":"OT-2026-000010610"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010610
OpenTechnical
This publication supersedes OT-2026-000006354. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010610

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d22b858e100297ae93a4aa15f24f071e20e5835d972e417625be0f50e951e84e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006354, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010610, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010610.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010610" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010610" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006354, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010610 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010610 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006354, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010610 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010610 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010610", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 847 }, "figures": [], "files": [ { "bytes": 16693, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "10113aacc19bc66947e192f326dd2ad8b6d174d75bc0d620eaa116a47df29708" }, { "bytes": 6502, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c74bdc5e3fa0246bd9ecb58201ef1b223453763eb46acee6358911adedb4c702" }, { "bytes": 6185, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d22b858e100297ae93a4aa15f24f071e20e5835d972e417625be0f50e951e84e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010610/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010610", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006354", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7fca-ad70-1f8f70425ae2" } eNq7S3ZpijqCNnrZtsV55xoU87D0Jv760w7wTUh1bWRiiIC8yaKglORUcbR2SAYrETgcR/b55xUgtZpr6ZzbBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eNq7S3ZpijqCNnrZtsV55xoU87D0Jv760w7wTUh1bWRiiIC8yaKglORUcbR2SAYrETgcR/b55xUgtZpr6ZzbBQ== {"files":[{"bytes":18120,"name":"index.html","sha256":"cbc2e699025a80ae81f70d21f02152c4972f8187bb84c746607f46c7a7a5f921"},{"bytes":7599,"name":"publication.md","sha256":"cb9ab643a5a680b8721abcf6dfddc63c382400ccd959c73012c521db510273e7"},{"bytes":7287,"name":"publication.txt","sha256":"d76d35f5f2e6f3c8337c220298c5babe3709e1de420b7606b484631c1db1e7d1"},{"bytes":2772,"name":"manifest.json","sha256":"5654289800b8e45c76afc29a9852293808d85288bd206fce8ab1f12ef24229ad"},{"bytes":89,"name":"manifest.sig","sha256":"78e4f85dc1cb50f65e555d9254a513d284536834b947f16654c46c982a4111e9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"39082408c455452ba3ad4439c68dcc3d5c3c74ffc96141a9192e466a6fff7b62"}],"publication_id":"OT-2026-000010611"} Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010611
OpenTechnical
This publication supersedes OT-2026-000006355. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010611

Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d76d35f5f2e6f3c8337c220298c5babe3709e1de420b7606b484631c1db1e7d1

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006355, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010611, “Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010611.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010611" title: "Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010611" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006355, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010611 Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010611 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006355, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010611 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010611 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010611", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1020 }, "figures": [], "files": [ { "bytes": 18120, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cbc2e699025a80ae81f70d21f02152c4972f8187bb84c746607f46c7a7a5f921" }, { "bytes": 7599, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb9ab643a5a680b8721abcf6dfddc63c382400ccd959c73012c521db510273e7" }, { "bytes": 7287, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d76d35f5f2e6f3c8337c220298c5babe3709e1de420b7606b484631c1db1e7d1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010611/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010611", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006355", "title": "Two pad foam vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7fcb-b7f0-a75592d33f03" } Wc0op2BarUpkrFKf45ClKwzswdrLbY4yq0S4KHXFyXnyEKwvAV0zv7BL3orG6H+oKYg83Pg0eb42PAHfz3NIDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Wc0op2BarUpkrFKf45ClKwzswdrLbY4yq0S4KHXFyXnyEKwvAV0zv7BL3orG6H+oKYg83Pg0eb42PAHfz3NIDA== {"files":[{"bytes":18177,"name":"index.html","sha256":"04fbe5b1fdfab39a7ba2c8377377f6de54ebaa04e505a4408596a7dd2bcb54f3"},{"bytes":7738,"name":"publication.md","sha256":"776d3472232d591c34a1ed3a36dc4a2b410ac9110e0552e745e4018a551e026c"},{"bytes":7424,"name":"publication.txt","sha256":"1b11e662627ad2873c1474be14b375ee78d8fd98bc08864a7d717dc0c9ad875d"},{"bytes":2789,"name":"manifest.json","sha256":"4ce795b5cf88ce0999db17f2c769a25f6fda92639ca3052f70a3f5d5448d7698"},{"bytes":89,"name":"manifest.sig","sha256":"bfb2065880aba56096c0dcc8e185c80dc1e05b02c68ce87cc9c55e5f3fef731c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9daaf81a42c0382e1f0981c7acaf8a4fa01013d0c2c80f0c8ace5826c142ca86"}],"publication_id":"OT-2026-000010612"} Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010612
OpenTechnical
This publication supersedes OT-2026-000006356. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010612

Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1b11e662627ad2873c1474be14b375ee78d8fd98bc08864a7d717dc0c9ad875d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006356, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010612, “Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010612.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010612" title: "Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010612" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006356, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010612 Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010612 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006356, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010612 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010612 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010612", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1047 }, "figures": [], "files": [ { "bytes": 18177, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "04fbe5b1fdfab39a7ba2c8377377f6de54ebaa04e505a4408596a7dd2bcb54f3" }, { "bytes": 7738, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "776d3472232d591c34a1ed3a36dc4a2b410ac9110e0552e745e4018a551e026c" }, { "bytes": 7424, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1b11e662627ad2873c1474be14b375ee78d8fd98bc08864a7d717dc0c9ad875d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010612/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010612", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006356", "title": "Three bellows cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee7-7236-afea-804bfb9d9c3e" } ErIlDPheWv/HZZTRtj6WE/eJP5dYx9JTawc7Z9SEMy5RRWgZMBJnPLDM/Uc7VyZPjv5uhUgcwvV3D3Rbnw/PDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ErIlDPheWv/HZZTRtj6WE/eJP5dYx9JTawc7Z9SEMy5RRWgZMBJnPLDM/Uc7VyZPjv5uhUgcwvV3D3Rbnw/PDA== {"files":[{"bytes":16635,"name":"index.html","sha256":"c835fd5fad26b7a026db83326835940710a2a9bd1ac27e59da0229059d427136"},{"bytes":6543,"name":"publication.md","sha256":"9a0150b9c55985830148f855930013e9eb3400eb9f434cad09f663089a3619b7"},{"bytes":6246,"name":"publication.txt","sha256":"3229a3b9af19372ce8f92b55e51885cc001879e41683be8f178095e36f6ebd8b"},{"bytes":2828,"name":"manifest.json","sha256":"e144dac34c5046f2aafbfe4e6dba1e592fd35521ee8a94d9b02c9a7c3cfab19d"},{"bytes":89,"name":"manifest.sig","sha256":"e756f7831c75e6018f7d7606aed1b9f0132799b9c9e4ba91d20e1ac4b012b934"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e1a1c99b08c9c0c471385f9f2a6631129c100f8e05dcbcc40468abf4a351c4c"}],"publication_id":"OT-2026-000010613"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down - OpenTechnical OT-2026-000010613
OpenTechnical
This publication supersedes OT-2026-000006357. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010613

Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
3229a3b9af19372ce8f92b55e51885cc001879e41683be8f178095e36f6ebd8b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006357, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010613, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010613.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010613" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010613" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006357, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010613 Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010613 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006357, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010613 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010613 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006358. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010614

Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
132576830155bb21f512a4dc998760290b78694d85764f00c14c9e6bcbc4553d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006358, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010614, “Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010614.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010614" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010614" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006358, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010614 Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010614 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006358, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010614 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010614 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010614", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1032 }, "figures": [], "files": [ { "bytes": 18147, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a3c000d43ddbb5045615d059b8cdd9dd9d1510d8a2a11aafcc1714e865b8bbb0" }, { "bytes": 7626, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4dfd070124e4601211c7640b7437e5aeaa0badce270fefdb571e3f997b2b7d35" }, { "bytes": 7323, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "132576830155bb21f512a4dc998760290b78694d85764f00c14c9e6bcbc4553d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010614/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010614", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006358", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee8-7ce7-8df8-15b3d5993219" } VMq7I4t5yBKzAyTVsd0fKyBZu71LyNUFShriJl0CcHjt2q4sG78HmDvXvV1mK9I+Iu25/F8vgspbI8FYX93uCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VMq7I4t5yBKzAyTVsd0fKyBZu71LyNUFShriJl0CcHjt2q4sG78HmDvXvV1mK9I+Iu25/F8vgspbI8FYX93uCQ== {"files":[{"bytes":17544,"name":"index.html","sha256":"6414f9c949eae239d7e4e5e722a18a134cbcd48fb44379e17d4ffe3ce4867d2f"},{"bytes":7171,"name":"publication.md","sha256":"587506699444e3ff112052d30aef346c9acf4f990315acc2411f44c7c25eed52"},{"bytes":6883,"name":"publication.txt","sha256":"dcb2c2131a257acb7e38056d2b146fef67973728c6858fc0a8382ca0bbef0e1c"},{"bytes":2759,"name":"manifest.json","sha256":"414a1585fb526aea146dbefe311e7958b39846dc7cba0805a304601c242c600a"},{"bytes":89,"name":"manifest.sig","sha256":"51bce8b9d3440f2f09f5aaee3155164a21f407bda409490f67e6af92a7a164f5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8aa55edde61753b7b24a77d7ec7a4000d4f00c1426e06cf3ef36d27642ac246e"}],"publication_id":"OT-2026-000010615"} Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010615
OpenTechnical
This publication supersedes OT-2026-000006359. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010615

Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
dcb2c2131a257acb7e38056d2b146fef67973728c6858fc0a8382ca0bbef0e1c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006359, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010615, “Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010615.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010615" title: "Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010615" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006359, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010615 Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010615 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006359, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010615 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010615 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010615", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 977 }, "figures": [], "files": [ { "bytes": 17544, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6414f9c949eae239d7e4e5e722a18a134cbcd48fb44379e17d4ffe3ce4867d2f" }, { "bytes": 7171, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "587506699444e3ff112052d30aef346c9acf4f990315acc2411f44c7c25eed52" }, { "bytes": 6883, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dcb2c2131a257acb7e38056d2b146fef67973728c6858fc0a8382ca0bbef0e1c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010615/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010615", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006359", "title": "Three bellows cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-78b5-b169-b363bf4e5920" } j8sCECTDAaDefFZ0oCUAPWp3rBwHQTd8zGnKhGi2hF+jzGn91SxTsSs55R4TA8WOwZFdN6u+zeRhU17C0SUACQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j8sCECTDAaDefFZ0oCUAPWp3rBwHQTd8zGnKhGi2hF+jzGn91SxTsSs55R4TA8WOwZFdN6u+zeRhU17C0SUACQ== {"files":[{"bytes":17748,"name":"index.html","sha256":"08a7b25ed7af010d899775a44734644061f11d0a353440d5feacfee1932aa35c"},{"bytes":7444,"name":"publication.md","sha256":"3bcb23768634f8eab84e3308ad0c7b0599ccfff8bf5debfd8a2ff1241d1156b6"},{"bytes":7174,"name":"publication.txt","sha256":"99ac32c960eaa4365591d8deee7d737bf0396cc0b9a279b5f8ac1c87cd932dfa"},{"bytes":2781,"name":"manifest.json","sha256":"4a9c021352a44458698f81b37a5301cf8a574983da4650519efe9633f4e37d4e"},{"bytes":89,"name":"manifest.sig","sha256":"a3ded574d49d4b39f36e5d53e3a375f8a6c8930185b7db282d78b962bfa20a43"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4a54762a75ac9e5054d822103dd19ac2ebf65bf6162586cbbf91120a0950768d"}],"publication_id":"OT-2026-000010616"} Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010616
OpenTechnical
This publication supersedes OT-2026-000006360. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010616

Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
99ac32c960eaa4365591d8deee7d737bf0396cc0b9a279b5f8ac1c87cd932dfa

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006360, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010616, “Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010616.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010616" title: "Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010616" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006360, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010616 Two cup vacuum gripper, two zone face, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010616 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006360, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010616 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010616 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006361. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010617

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bf093d31682039c925bdc3ac189b074138993324ed13b52c6799d3afa60c7ea4

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006361, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010617, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010617.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010617" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010617" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006361, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010617 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010617 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006361, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010617 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010617 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010617", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 883 }, "figures": [], "files": [ { "bytes": 17009, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f46973ed31a9bfb072e06a24230f206fd2d3f554fdc820cb6605520b927e3f0" }, { "bytes": 6761, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "20064a752e7035fc0b195f5284414c0ab93414cbb22d9fdde7a4898149063543" }, { "bytes": 6437, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bf093d31682039c925bdc3ac189b074138993324ed13b52c6799d3afa60c7ea4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010617/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010617", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006361", "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-734c-a7a7-abef3dd05116" } C5nIRthGTiV4YkKJFU3oPpene2+umYuaCdochUhO/sjFbp5emZHTsRA0Zqkv3L1CW+EMrDThMuRU1uqi2lGmCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C5nIRthGTiV4YkKJFU3oPpene2+umYuaCdochUhO/sjFbp5emZHTsRA0Zqkv3L1CW+EMrDThMuRU1uqi2lGmCQ== {"files":[{"bytes":17415,"name":"index.html","sha256":"33fdea65ef24d189085dc7c54613ed512b1d78bf2539df32e752f2471ade0f20"},{"bytes":7191,"name":"publication.md","sha256":"4ec6035bcb0323803eff31f1eaeaedef7a843b4c9c4973d42dabe353b6c9ed1b"},{"bytes":6913,"name":"publication.txt","sha256":"b92ffd28052b928ffdee536a18861527c74d993a02cfd4f9502e452f35c130c2"},{"bytes":2783,"name":"manifest.json","sha256":"09883af0ec7e8fcb3bbf97edae4c7e13a6163c21826561db00c217bc1e8ce951"},{"bytes":89,"name":"manifest.sig","sha256":"17b43cdde8abf8012f116f5ee59033c471a0127f80fca96d78de5c6059647dc0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9bbc36379f46d8b37e34bb2e2fdf043d8fcd21394322ddc1ac50ec5deab0ff62"}],"publication_id":"OT-2026-000010618"} Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010618
OpenTechnical
This publication supersedes OT-2026-000006362. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010618

Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b92ffd28052b928ffdee536a18861527c74d993a02cfd4f9502e452f35c130c2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006362, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010618, “Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010618.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010618" title: "Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010618" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006362, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010618 Single cup vacuum gripper, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010618 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006362, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010618 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010618 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006363. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010619

Six cup vacuum gripper, six outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
50be53bf0b0d2dbbf028fd10c5f77fe7569e5770058ada3426a7a319848a103b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006363, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010619, “Six cup vacuum gripper, six outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010619.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010619" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010619" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006363, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010619 Six cup vacuum gripper, six outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010619 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006363, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010619 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010619 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006364. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010620

Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0c67aa0a160497d310184171cf776fce51bc163d51537fa84994e7f73ade396d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006364, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010620, “Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010620.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010620" title: "Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010620" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006364, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010620 Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010620 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006364, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010620 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010620 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010620", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 952 }, "figures": [], "files": [ { "bytes": 17328, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "976ff151281ff408126e8e20e62ac8aaea5102688f1fa3455d1f5f4bb6c7284e" }, { "bytes": 7093, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "981ef27019451b3d0cb23d92d73175c866793aebb11baf71b6540819f2823050" }, { "bytes": 6821, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0c67aa0a160497d310184171cf776fce51bc163d51537fa84994e7f73ade396d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010620/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010620", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006364", "title": "Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7110-a7c3-4b8d28fb7feb" } e6E309tGzHJscMpDyOKZYvqlf3d5poZNHC4vR61MuDALQMTpJlDeGxB4uBPe0VD396cwwuO2k3CasQRYZgFzBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: e6E309tGzHJscMpDyOKZYvqlf3d5poZNHC4vR61MuDALQMTpJlDeGxB4uBPe0VD396cwwuO2k3CasQRYZgFzBw== {"files":[{"bytes":17802,"name":"index.html","sha256":"0e7bf5d6146f0ff4dbfaa3749a6bf10e8092fba55e3440c955521c60f5919c6c"},{"bytes":7343,"name":"publication.md","sha256":"99682774423f392bffe0feb1ef51a64ea6ad5a2100a7ef5ca696949822f1bb52"},{"bytes":7033,"name":"publication.txt","sha256":"33829465869f204ffada741b5da7d02d25e0134310b7f4fd14558c3d5a6502a9"},{"bytes":2781,"name":"manifest.json","sha256":"8facc172563a7bef06e08cdce8d85ba9a040c78eee1422b3f86763bab8bbe569"},{"bytes":89,"name":"manifest.sig","sha256":"38c0bf360fdf3779e3143d781291a57604a6f11c146177f29f475b313dc5dc5d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"951e340219c0bcca0481cca7c0a9a2b990e2faad7e6c3990a534d35e5a93fff5"}],"publication_id":"OT-2026-000010621"} Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010621
OpenTechnical
This publication supersedes OT-2026-000006365. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010621

Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
33829465869f204ffada741b5da7d02d25e0134310b7f4fd14558c3d5a6502a9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006365, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010621, “Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010621.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010621" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010621" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006365, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010621 Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010621 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006365, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010621 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010621 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010621", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 977 }, "figures": [], "files": [ { "bytes": 17802, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0e7bf5d6146f0ff4dbfaa3749a6bf10e8092fba55e3440c955521c60f5919c6c" }, { "bytes": 7343, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "99682774423f392bffe0feb1ef51a64ea6ad5a2100a7ef5ca696949822f1bb52" }, { "bytes": 7033, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "33829465869f204ffada741b5da7d02d25e0134310b7f4fd14558c3d5a6502a9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010621/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010621", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006365", "title": "Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7283-8367-6012fd7c9ce2" } WMIT3jZpSTFECtVgB+f31teWY572K8LjUK8ETlCB9Q+9ZLtKQCI/VK3VOywXdJEWYvesZjmu4E7S4Jo0mbqNCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WMIT3jZpSTFECtVgB+f31teWY572K8LjUK8ETlCB9Q+9ZLtKQCI/VK3VOywXdJEWYvesZjmu4E7S4Jo0mbqNCw== {"files":[{"bytes":16754,"name":"index.html","sha256":"d399b08f45c8ee61ef31b2c833c1097fc84042f5d66ba88e3e1bc4bda12d4fe4"},{"bytes":6517,"name":"publication.md","sha256":"c917bd7dcaec66457b196d5a843b04ef2228ba80d29f90dfd61ae2cdb4c5faea"},{"bytes":6205,"name":"publication.txt","sha256":"d0508cfd310212146cf6bdfe5c2de1d83ad7b7b3fad73df6c232466ba76b75ad"},{"bytes":2771,"name":"manifest.json","sha256":"e39f37e3df575f10d76780d6f75eb552184fb43bbf9764138e83df755b7646cb"},{"bytes":89,"name":"manifest.sig","sha256":"44c80ae47665d90e878e65ef48824fb90c636c547d8aeb3c50669a0ccfbf8fb0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f5ba33476e1ec3171839945043ada7dfab047df301fecc7223227940dd072a1b"}],"publication_id":"OT-2026-000010622"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000010622
OpenTechnical
This publication supersedes OT-2026-000006366. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010622

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d0508cfd310212146cf6bdfe5c2de1d83ad7b7b3fad73df6c232466ba76b75ad

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006366, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010622, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010622.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010622" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010622" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006366, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010622 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010622 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006366, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010622 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010622 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010622", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 859 }, "figures": [], "files": [ { "bytes": 16754, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d399b08f45c8ee61ef31b2c833c1097fc84042f5d66ba88e3e1bc4bda12d4fe4" }, { "bytes": 6517, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c917bd7dcaec66457b196d5a843b04ef2228ba80d29f90dfd61ae2cdb4c5faea" }, { "bytes": 6205, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d0508cfd310212146cf6bdfe5c2de1d83ad7b7b3fad73df6c232466ba76b75ad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010622/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010622", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006366", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee8-7cc0-b6bd-a7301bf989fb" } w6hx05VT6OyOos87pwDoy3eY3vMkcn9mDhWkhw9rPxPHyUpm2NHCcNOu6GdDpCXIkI4B4x50tbDYlPU0/nxWDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w6hx05VT6OyOos87pwDoy3eY3vMkcn9mDhWkhw9rPxPHyUpm2NHCcNOu6GdDpCXIkI4B4x50tbDYlPU0/nxWDA== {"files":[{"bytes":16868,"name":"index.html","sha256":"a0997c1be9ba55bf24b20fa1f1edc5faf504d12c5d55f97c45596e22136fd083"},{"bytes":6582,"name":"publication.md","sha256":"2d7d4f880637a60d9a77309dff067187783bbd914ebe4fe980f76c6a2a7baa14"},{"bytes":6292,"name":"publication.txt","sha256":"1b0321e30df2a1f0b35f5bfcdfc6323be151c882d9535f8891befcba5398b3de"},{"bytes":2763,"name":"manifest.json","sha256":"8040c487e4e1fa0b9e7f1f7b13b946a2ba2d6f60413cc2110a65db8507fcdc6a"},{"bytes":89,"name":"manifest.sig","sha256":"c285e43a1fa5f90f5bf6b8dfe79d34086e64b5d48cdf54995eebf7b490c6fc93"},{"bytes":227,"name":"manifest.sig.txt","sha256":"361262faf2d734a63356e8f8792ad7f6fad256a0fbbcc50779336112788e5796"}],"publication_id":"OT-2026-000010623"} Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000010623
OpenTechnical
This publication supersedes OT-2026-000006367. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010623

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1b0321e30df2a1f0b35f5bfcdfc6323be151c882d9535f8891befcba5398b3de

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006367, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007280.

Publication information

Citation

OpenTechnical Publication OT-2026-000010623, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010623.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010623" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010623" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006367, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007280. OPENTECHNICAL PUBLICATION OT-2026-000010623 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010623 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006367, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007280. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010623 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010623 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006368. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010624

Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
225a13725642f2a4bee913de8d831fbdab8d0e8284c6a4b612c327b82b5f75c9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006368, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010624, “Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010624.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010624" title: "Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010624" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006368, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010624 Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010624 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006368, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010624 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010624 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010624", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 944 }, "figures": [], "files": [ { "bytes": 17348, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9eceaad521d16dc03888b09c05bc16bdcc1d69973dc609ad2ea71703411aa5c5" }, { "bytes": 7046, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1702cd0309caca375eead47a6da3cde01c6828887d5ac21d0db1b0703ba544f4" }, { "bytes": 6733, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "225a13725642f2a4bee913de8d831fbdab8d0e8284c6a4b612c327b82b5f75c9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010624/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010624", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006368", "title": "Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee8-7dc0-bd5d-4e4c969eb91b" } CZS4yeKHtc7bO0kMHBYFbYLm3VfXcyefTuzq0SZ4W1y/GXWdr57renl7LpaeoZpDFDTu+1Vt6ByEuzYb7tJNAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CZS4yeKHtc7bO0kMHBYFbYLm3VfXcyefTuzq0SZ4W1y/GXWdr57renl7LpaeoZpDFDTu+1Vt6ByEuzYb7tJNAw== {"files":[{"bytes":19048,"name":"index.html","sha256":"eaf414697e5515d00114999086f494e3e611b2577e6a18efbe9486ff45cc8041"},{"bytes":8335,"name":"publication.md","sha256":"d43d82eaff79350c98722cf32ebff2b8ba80b5b376b3ec96f930adb2d35a2240"},{"bytes":8028,"name":"publication.txt","sha256":"50b8696902646c8c8cf42386d638ae2fdbaf1e286b582b9f747b1d9b1c95a545"},{"bytes":2837,"name":"manifest.json","sha256":"73aeafb6d21fe2f57798f864f5d3ec1fdf96dd064cd4c1511c7ffb9563039e02"},{"bytes":89,"name":"manifest.sig","sha256":"072038ecf61ae170b940cd1f2f0329a6c6e19e3ddd9a82893810f7e84ea81c3e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ecb420b11548fa4ed76637d2a987bf19a06d771da892c61d10a12e4fe5c68485"}],"publication_id":"OT-2026-000010625"} Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010625
OpenTechnical
This publication supersedes OT-2026-000006369. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010625

Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
50b8696902646c8c8cf42386d638ae2fdbaf1e286b582b9f747b1d9b1c95a545

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006369, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010625, “Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010625.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010625" title: "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010625" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006369, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010625 Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010625 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006369, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010625 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010625 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010625", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1135 }, "figures": [], "files": [ { "bytes": 19048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eaf414697e5515d00114999086f494e3e611b2577e6a18efbe9486ff45cc8041" }, { "bytes": 8335, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d43d82eaff79350c98722cf32ebff2b8ba80b5b376b3ec96f930adb2d35a2240" }, { "bytes": 8028, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "50b8696902646c8c8cf42386d638ae2fdbaf1e286b582b9f747b1d9b1c95a545" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010625/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010625", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006369", "title": "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-79ea-acea-891e6aa9d777" } orrSg4PAuIdrkvvW0OKIsu2G6V9VY6Ig9lLWPL/XxcOmxUQqqZ40j/Pfa+m4pU7HoNxfU4289AZTzcv/SrLBBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: orrSg4PAuIdrkvvW0OKIsu2G6V9VY6Ig9lLWPL/XxcOmxUQqqZ40j/Pfa+m4pU7HoNxfU4289AZTzcv/SrLBBQ== {"files":[{"bytes":17213,"name":"index.html","sha256":"58cf518dcaf6569b0bfb4a0410117d5a54a25f22d786f9661d13ad082106eb53"},{"bytes":6943,"name":"publication.md","sha256":"c00522f2b2781e38f49b8dd2765abfaed1f12628e6a18e7b68986bee6d7932f8"},{"bytes":6620,"name":"publication.txt","sha256":"2ae3215d0ce1382b1a44bea77b8305ec25c42bc8f791c56faa2b7c69814bbc9c"},{"bytes":2827,"name":"manifest.json","sha256":"7331046248ebb81815e51a278f7a8d05de47c709268e2c69d7a3e5f351ae2940"},{"bytes":89,"name":"manifest.sig","sha256":"46c50a3d5275959c4a1733f86d06cfd78eb74c137a8571a636fb08f385bb5162"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4f30454dd9905924744f32b6938695795e55c4b568230c1c735f3619c205c943"}],"publication_id":"OT-2026-000010626"} Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010626
OpenTechnical
This publication supersedes OT-2026-000006370. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010626

Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
2ae3215d0ce1382b1a44bea77b8305ec25c42bc8f791c56faa2b7c69814bbc9c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006370, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010626, “Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010626.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010626" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010626" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006370, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010626 Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010626 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006370, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010626 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010626 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006371. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010627

Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a724cef197a1a1889ff9e0b62636896411c5535fbd445379ab29001529dbfaa3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006371, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010627, “Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010627.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010627" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010627" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006371, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010627 Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010627 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006371, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010627 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010627 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010627", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 918 }, "figures": [], "files": [ { "bytes": 17432, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a42324bda102cb0bf4813efe8e13bd28f3ed134be43c593693d59739a81ed152" }, { "bytes": 7008, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a13242a3fb8a6e2d5358c5a02c30a1a68f02632e9806eb417196ed5c0f347214" }, { "bytes": 6694, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a724cef197a1a1889ff9e0b62636896411c5535fbd445379ab29001529dbfaa3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010627/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010627", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006371", "title": "Four cup vacuum gripper, four outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7ef0-9480-4f9088abe1d0" } Lofr+HWPiKF3ZFMyKYNJZSkb1mQZHc1zwkupcR5EKiZA+XdxMFxYK7P44jGgyayQWsl2ZOZtUsVeEfOoMyptBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Lofr+HWPiKF3ZFMyKYNJZSkb1mQZHc1zwkupcR5EKiZA+XdxMFxYK7P44jGgyayQWsl2ZOZtUsVeEfOoMyptBw== {"files":[{"bytes":17905,"name":"index.html","sha256":"d466250ec28dc7fe598169d3cb881e0e3475d4b5ed2668812ada8c8e8a112a04"},{"bytes":7510,"name":"publication.md","sha256":"c27774f5bf5c49e83b6ff357105490f0dce1d6d4aea6e5b02f2a64e6b1425a83"},{"bytes":7238,"name":"publication.txt","sha256":"2d5aeb87cf72e3ea224f816d6a2e2549aff4741872555e6cf2a786f1c7c36ebc"},{"bytes":2767,"name":"manifest.json","sha256":"5c1d4e98d8107172ecf5d59a4547b352a216c276133e36c543c6c533ad98d9e3"},{"bytes":89,"name":"manifest.sig","sha256":"89d8c5fb0575ce243c24b7dd0c1c96ba4a51c8fdec3e3030b5130e90554bb4ae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e62ec8036a85b204b7619b742d04d006d410b299bf4557eec0337e0153b73687"}],"publication_id":"OT-2026-000010628"} Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010628
OpenTechnical
This publication supersedes OT-2026-000006372. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010628

Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
2d5aeb87cf72e3ea224f816d6a2e2549aff4741872555e6cf2a786f1c7c36ebc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006372, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007340.

Publication information

Citation

OpenTechnical Publication OT-2026-000010628, “Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010628.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010628" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010628" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006372, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007340. OPENTECHNICAL PUBLICATION OT-2026-000010628 Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010628 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006372, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007340. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010628 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010628 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006373. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010629

Three cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b6128b166c6ca167a0f63f3a30662cdd412ffde134e82d5c27241f17f057c5ba

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006373, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010629, “Three cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010629.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010629" title: "Three cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010629" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Three cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006373, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010629 Three cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010629 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006373, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010629 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010629 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006374. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010630

Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5c6b2ae827cca8207f58588c22926f56574ae52d608ee7031d4683e69c47ea7f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006374, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010630, “Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010630.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010630" title: "Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010630" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006374, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010630 Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010630 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006374, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010630 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010630 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010630", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 844 }, "figures": [], "files": [ { "bytes": 16405, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7ddcd278cf879bd08d075014b4f4f873d50db356ec429a58ca6718637edc75c2" }, { "bytes": 6326, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd8abb99964a094324ea149746be4d18f19295414af43b43def76c007b0811b4" }, { "bytes": 6039, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c6b2ae827cca8207f58588c22926f56574ae52d608ee7031d4683e69c47ea7f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010630/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010630", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006374", "title": "Foam pad vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee8-771c-983e-92a3b2213474" } 28Ayw/xo9ZP3ZtTY/6aWAj3ZlHUd6Ct/1FeVThUlOMDmXxfgk9CnzSPeO4tYQ/nPQzYdW17hgAabvB3OR5d2Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 28Ayw/xo9ZP3ZtTY/6aWAj3ZlHUd6Ct/1FeVThUlOMDmXxfgk9CnzSPeO4tYQ/nPQzYdW17hgAabvB3OR5d2Dw== {"files":[{"bytes":18201,"name":"index.html","sha256":"1d899479184215b8ccd7de959db6995836f6538944a4ac2fec61b82e0182576e"},{"bytes":7729,"name":"publication.md","sha256":"71f7d1e2fe235be496e56ca4671b08d2464a5516bcd9d942b35bfd49a45da766"},{"bytes":7442,"name":"publication.txt","sha256":"137dbe2c1730cafc4d774ea8f8a533fd75003749154b78dbdac50d7f8b87ba78"},{"bytes":2772,"name":"manifest.json","sha256":"0dfdd6a81530ddc60c28aa0fcc5a6c45e475bc02568d4eb85ae86eb5937584bc"},{"bytes":89,"name":"manifest.sig","sha256":"e0405ab6acb92d9b4f0582e3cf3ee4f3b500c1b88b5d1ff7c26e6995befd28d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87a904473ad11f33ad570210637ac48a57ed5866503cd22f90e83bb3dd07c9b7"}],"publication_id":"OT-2026-000010631"} Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010631
OpenTechnical
This publication supersedes OT-2026-000006375. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010631

Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
137dbe2c1730cafc4d774ea8f8a533fd75003749154b78dbdac50d7f8b87ba78

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006375, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010631, “Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010631.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010631" title: "Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010631" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006375, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010631 Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010631 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006375, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010631 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010631 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006376. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010632

Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
993c1395c446136a2c2788c17f585c3a2780add0bbc07c9ac6359ff00c9cef2a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006376, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010632, “Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010632.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010632" title: "Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010632" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006376, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010632 Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010632 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006376, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010632 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010632 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010632", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 825 }, "figures": [], "files": [ { "bytes": 16344, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d17b1937e27ca582d3993afb6382439a33d5faf0b1d3db5380958f0bd1e2bd4a" }, { "bytes": 6271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "646595fda3f97a88688dffb9aeb221f51aba323fd17130c5ee834a3967dd1940" }, { "bytes": 5985, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "993c1395c446136a2c2788c17f585c3a2780add0bbc07c9ac6359ff00c9cef2a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010632/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010632", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006376", "title": "Four cup vacuum gripper, four zone face, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee8-7d42-99e0-599710527297" } 1F6+XdKuaJxEF/6ggXYPlijcPciUCzjWXKj3hs4GLipXY1azoU4iML4fb2+hdE5NMBGuESvAg2id6zHkMCbtAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1F6+XdKuaJxEF/6ggXYPlijcPciUCzjWXKj3hs4GLipXY1azoU4iML4fb2+hdE5NMBGuESvAg2id6zHkMCbtAg== {"files":[{"bytes":17780,"name":"index.html","sha256":"2942b21fb22d2f9e150ee16da846b3332bb7d90734d1e1945ad384f7cc1aab2e"},{"bytes":7372,"name":"publication.md","sha256":"22ba4a7a338cb4fc71ecc35febde06b347993fdad498503fea3fdd2ef72d10fb"},{"bytes":7075,"name":"publication.txt","sha256":"d346e49da4192a73594c34c315c3e2a6037ba7359dcc760b3db4305dbc642935"},{"bytes":2764,"name":"manifest.json","sha256":"7d63646b6aa40e10075565c513af4bd9608b8da24ec2207b9a1c8d5c5c50fdb1"},{"bytes":89,"name":"manifest.sig","sha256":"87e738b9629474f154685fdd4d658c8528ec3439d5baaefc89640d7f174386b7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d5d9b253e587ac00c2c3b71f0ed11d929af2cacb5f2f44b5e7402052e1bf051e"}],"publication_id":"OT-2026-000010633"} Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010633
OpenTechnical
This publication supersedes OT-2026-000006377. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010633

Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d346e49da4192a73594c34c315c3e2a6037ba7359dcc760b3db4305dbc642935

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006377, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010633, “Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010633.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010633" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010633" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006377, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010633 Three pad foam vacuum gripper, three outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010633 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006377, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010633 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010633 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006378. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010634

Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
422d5880bcc264308d560c2a4a89161f868ff4cf4d29c4477989b1e1ae3fa1e0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006378, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010634, “Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010634.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010634" title: "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010634" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006378, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010634 Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010634 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006378, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010634 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010634 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010634", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 981 }, "figures": [], "files": [ { "bytes": 17755, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "28ec16a88ec93e830c6aa860eac8b270eeb71a8b232f214e38a20b576bd89cd3" }, { "bytes": 7430, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fec4c28fffebdab2c5f98d9d192e6d0031830d4a691387a7be04d8b897e151ea" }, { "bytes": 7080, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "422d5880bcc264308d560c2a4a89161f868ff4cf4d29c4477989b1e1ae3fa1e0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010634/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010634", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006378", "title": "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-729e-be5e-722107d1874c" } y7axMRpnmctgdDWrzQSUmauKwiZiNwJZjhufgYrDSrFbFZ2BE1tK+EsX0UlFu/zMQvBI76q9dFvJfY7ccqd7Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: y7axMRpnmctgdDWrzQSUmauKwiZiNwJZjhufgYrDSrFbFZ2BE1tK+EsX0UlFu/zMQvBI76q9dFvJfY7ccqd7Aw== {"files":[{"bytes":17542,"name":"index.html","sha256":"f0295af30bbc3b064170300d4e4527523bdf334d4b4e6789e730bd7b931b50c8"},{"bytes":7148,"name":"publication.md","sha256":"e5a78ed072dfead746c8557c8faa1abb4e5582353a7db836649abbbdf1432257"},{"bytes":6830,"name":"publication.txt","sha256":"477ea07e52b0ccde6d36dba83c31fd1049789eebe7cebbdceb13c97a91e79166"},{"bytes":2790,"name":"manifest.json","sha256":"acc0ea974f70ce32d2ec8967fb454e64e3f9f701c3133b60f5cadbc6cbcb4a8f"},{"bytes":89,"name":"manifest.sig","sha256":"45312f08f2a0a252788475c5898670a08058bb923a5139f3f70b97df1f2f4ed1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"82f5534b34e031321d69ecc0750a9ea18aa1b744e447cdee0d98b9ea6a6aabfb"}],"publication_id":"OT-2026-000010635"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010635
OpenTechnical
This publication supersedes OT-2026-000006379. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010635

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
477ea07e52b0ccde6d36dba83c31fd1049789eebe7cebbdceb13c97a91e79166

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006379, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010635, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010635.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010635" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010635" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006379, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010635 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010635 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006379, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010635 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010635 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010635", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 945 }, "figures": [], "files": [ { "bytes": 17542, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0295af30bbc3b064170300d4e4527523bdf334d4b4e6789e730bd7b931b50c8" }, { "bytes": 7148, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e5a78ed072dfead746c8557c8faa1abb4e5582353a7db836649abbbdf1432257" }, { "bytes": 6830, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "477ea07e52b0ccde6d36dba83c31fd1049789eebe7cebbdceb13c97a91e79166" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010635/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010635", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006379", "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7d6b-bbf7-07500d9e7ead" } uz1NdMcAQBlnhZOyxpoBbzA4lcc/JDvzzI6uM5Wa5HhO3wHhjPWTfVL8llhMgzjjuFyS9TghFR7A/TgKG8xwAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uz1NdMcAQBlnhZOyxpoBbzA4lcc/JDvzzI6uM5Wa5HhO3wHhjPWTfVL8llhMgzjjuFyS9TghFR7A/TgKG8xwAg== {"files":[{"bytes":17660,"name":"index.html","sha256":"424359d5ac2c94cc28b0700c88522991d710dbb26d0df6ff5961d0b5334f0d04"},{"bytes":7270,"name":"publication.md","sha256":"f7e0b1b6d0478dc1906bd0c2bc84fdf6c09bc212b44e103465184c1a1cf542c0"},{"bytes":6971,"name":"publication.txt","sha256":"20ca40a9b9f248704fb23c1bb7e124cf5b81a862e9870accd1bbdf5865d897fe"},{"bytes":2778,"name":"manifest.json","sha256":"0f7f2a1316ac9926a032370b1b1e111b9678cf8534d753c25737076fb2950cbc"},{"bytes":89,"name":"manifest.sig","sha256":"5c8de03f6d06dcde46a4fffd37c92c55fc730fecea7caca2f6ae3d5fd16a7fa4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0b45784dc371f05ef367ce00bdfacf2f79177effeecc03998fdf798df878f1bf"}],"publication_id":"OT-2026-000010636"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010636
OpenTechnical
This publication supersedes OT-2026-000006381. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010636

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
20ca40a9b9f248704fb23c1bb7e124cf5b81a862e9870accd1bbdf5865d897fe

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006381, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010636, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010636.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010636" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010636" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006381, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010636 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010636 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006381, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010636 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010636 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006382. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010637

Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ff24fd568426a330e8680d5790473766d119f5ddc4bdf1947cc8d67447e0f06f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006382, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007275.

Publication information

Citation

OpenTechnical Publication OT-2026-000010637, “Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010637.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010637" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010637" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006382, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007275. OPENTECHNICAL PUBLICATION OT-2026-000010637 Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010637 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006382, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007275. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010637 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010637 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006383. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010638

Single cup vacuum gripper, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
89c5e5c97df87cd3ac102115947c6681da1fae6a94365fa6067e842b76c99374

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006383, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010638, “Single cup vacuum gripper, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010638.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010638" title: "Single cup vacuum gripper, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010638" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006383, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010638 Single cup vacuum gripper, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010638 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006383, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010638 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010638 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006384. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010639

Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a0f4e50e311e854e6d470d0ed849258cd984ae04c721e3befcc1e2bec46298f0

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006384, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010639, “Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010639.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010639" title: "Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010639" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006384, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010639 Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010639 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006384, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010639 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010639 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010639", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 864 }, "figures": [], "files": [ { "bytes": 16570, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c0494d1df97c18a192dcb9f27687fe235f247512145f8ebc460208dea8d1cace" }, { "bytes": 6494, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "978d3de00a49e2097455f3efd0ef158800df053cac3e4b9b1a7a50e202a2777b" }, { "bytes": 6217, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a0f4e50e311e854e6d470d0ed849258cd984ae04c721e3befcc1e2bec46298f0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010639/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "vent valve", "compressed air supply", "drop release", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010639", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006384", "title": "Four cup vacuum gripper, four zone face, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7bdb-b4d5-8b904fb5d880" } +TUPvCYx8TnnMsGAInMLS9C2h0jHHbzblWSTz/Ra3KxG0SwoP4YdjPX5SrBhVCmddYy6ytPmGyYOnL8Xiho/CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +TUPvCYx8TnnMsGAInMLS9C2h0jHHbzblWSTz/Ra3KxG0SwoP4YdjPX5SrBhVCmddYy6ytPmGyYOnL8Xiho/CQ== {"files":[{"bytes":16510,"name":"index.html","sha256":"8c065c8a19327af783f50652d2d04197b3c05300475984caf0f1009ed0608a52"},{"bytes":6316,"name":"publication.md","sha256":"f2488b69544f2acc6fcc6be5853da77cab5a2fbc9a676fb5006fe798f8c1b467"},{"bytes":6018,"name":"publication.txt","sha256":"5d8c2c64edc8fbd16ac1d2233218b113d229235659910c21759fcb0eeca01147"},{"bytes":2751,"name":"manifest.json","sha256":"0ab2d983b88acbddfd4534b463be16e9e1328ec401fa984b0f7d2f4e6766bfc1"},{"bytes":89,"name":"manifest.sig","sha256":"12e3f7692926963cafc69a04c7453ea53078d4f30c08daab3447bc773503ac73"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5c2e9191e8346b77c315e4167259f052542c56f8fc109314156b1ee82a7184bf"}],"publication_id":"OT-2026-000010640"} Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010640
OpenTechnical
This publication supersedes OT-2026-000006385. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010640

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5d8c2c64edc8fbd16ac1d2233218b113d229235659910c21759fcb0eeca01147

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006385, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010640, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010640.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010640" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010640" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006385, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010640 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010640 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006385, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010640 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010640 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010640", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 825 }, "figures": [], "files": [ { "bytes": 16510, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8c065c8a19327af783f50652d2d04197b3c05300475984caf0f1009ed0608a52" }, { "bytes": 6316, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2488b69544f2acc6fcc6be5853da77cab5a2fbc9a676fb5006fe798f8c1b467" }, { "bytes": 6018, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5d8c2c64edc8fbd16ac1d2233218b113d229235659910c21759fcb0eeca01147" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010640/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010640", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006385", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee8-71ad-bd2f-5487051f539e" } dHDGt4odemOsWxlwlOF0BkmPlUZo/jgNlvcH1cC/fBKhn6Cm5KmMa8sW9y62ZU4q14NYvr7HbHILOyEtb4yLBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dHDGt4odemOsWxlwlOF0BkmPlUZo/jgNlvcH1cC/fBKhn6Cm5KmMa8sW9y62ZU4q14NYvr7HbHILOyEtb4yLBA== {"files":[{"bytes":18138,"name":"index.html","sha256":"e29e8f83d0c34a28a235037d3fa93e4134834691eb727727e0ccceb892559d69"},{"bytes":7719,"name":"publication.md","sha256":"4c1ce619e9ddae3a61be5897a5e5cf189bc6210c90e9051b07336a2687553de3"},{"bytes":7436,"name":"publication.txt","sha256":"b1e6335c15c510699864869d6cdd23f21826d85338e72d206ad3aa18174b984c"},{"bytes":2763,"name":"manifest.json","sha256":"a503e0b03e90e9c1717845681e893941251cb837ed6c16fb4750d0cf2023b95f"},{"bytes":89,"name":"manifest.sig","sha256":"62eb4f775909ebb82e9233517cc9b280c1c1f020e02f19dae99269207891e13b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4749086719259394d30337f852b9425f10d48956c0e85f5e42a448eeb5c2a0fc"}],"publication_id":"OT-2026-000010641"} Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010641
OpenTechnical
This publication supersedes OT-2026-000006386. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010641

Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b1e6335c15c510699864869d6cdd23f21826d85338e72d206ad3aa18174b984c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006386, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007319.

Publication information

Citation

OpenTechnical Publication OT-2026-000010641, “Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010641.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010641" title: "Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010641" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" --- # Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006386, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007319. OPENTECHNICAL PUBLICATION OT-2026-000010641 Two cup vacuum gripper, two zone face, per zone isolation, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010641 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006386, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007319. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010641 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010641 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006387. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010642

Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d1a98bf5fe5b89b44643719eb80af8bbaae6e8176d09fb1269b048b360a6c1a7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006387, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010642, “Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010642.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010642" title: "Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010642" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006387, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010642 Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010642 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006387, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010642 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010642 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010642", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 688 }, "figures": [], "files": [ { "bytes": 15457, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42fac6247f15ee8d2a0a906b9feb8078ffecbc9a2da69af9083ed1967ddcc7d3" }, { "bytes": 5440, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "62a2f3224f4f9edbd38fda443052004c205575895a0fa620586e9c3a4d0c18bb" }, { "bytes": 5192, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d1a98bf5fe5b89b44643719eb80af8bbaae6e8176d09fb1269b048b360a6c1a7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010642/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010642", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006387", "title": "Two cup vacuum gripper, two outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee8-7a37-8edc-1b89a49e25f6" } o32Givm4VDTJ0n30zb+sliu4yFosCSqmh4YBy1XqA/IWsilRVStrhOnP2OGovuPZWWFcAh6antYAOBF4R/DHBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o32Givm4VDTJ0n30zb+sliu4yFosCSqmh4YBy1XqA/IWsilRVStrhOnP2OGovuPZWWFcAh6antYAOBF4R/DHBg== {"files":[{"bytes":17630,"name":"index.html","sha256":"4701875257cc3ac8510afc097648b321ee940bc09f8d822422a600d730ad7b8e"},{"bytes":7300,"name":"publication.md","sha256":"e0cccc9b4cd4c979f201d5c80b8029dae1b8df4fa4576967dd0d061f45ab08e6"},{"bytes":7008,"name":"publication.txt","sha256":"d17c737e574d7fb3a06c148b7168183e60ed9f1c7eccbc5b6eee14a1c18d30a6"},{"bytes":2781,"name":"manifest.json","sha256":"4fec20639463af3239f0dff7976bb62f7aec19c48ae968dcfe134c67e80815f4"},{"bytes":89,"name":"manifest.sig","sha256":"e8de19e744ee52236282f6dd8f13ec158279018d5bbfb13b1edfe303d3a96685"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c871a82c9dc1a79760c37b6122085554dc8fd784d21df24419bfa9e95655ec05"}],"publication_id":"OT-2026-000010643"} Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010643
OpenTechnical
This publication supersedes OT-2026-000006388. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010643

Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
d17c737e574d7fb3a06c148b7168183e60ed9f1c7eccbc5b6eee14a1c18d30a6

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0016]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0017]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006388, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010643, “Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010643.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010643" title: "Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010643" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006388, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010643 Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010643 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0016] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0017] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006388, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010643 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010643 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, four isolation valves, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010643", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1003 }, "figures": [], "files": [ { "bytes": 17630, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4701875257cc3ac8510afc097648b321ee940bc09f8d822422a600d730ad7b8e" }, { "bytes": 7300, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e0cccc9b4cd4c979f201d5c80b8029dae1b8df4fa4576967dd0d061f45ab08e6" }, { "bytes": 7008, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d17c737e574d7fb3a06c148b7168183e60ed9f1c7eccbc5b6eee14a1c18d30a6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010643/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "zone branch", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010643", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006388", "title": "Foam pad vacuum gripper, four zone face, per zone isolation, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee8-7ff5-8d8c-f597019bd14c" } XIvU+URMt7zV7HrgMWUhc6zNwZ10l63jVpr01AkMQ3lMwPC/+OqD2SmRNcvLf6qeRu+GUob0gBjFeTvBGj/+Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XIvU+URMt7zV7HrgMWUhc6zNwZ10l63jVpr01AkMQ3lMwPC/+OqD2SmRNcvLf6qeRu+GUob0gBjFeTvBGj/+Dg== {"files":[{"bytes":16728,"name":"index.html","sha256":"5703d3b316c96f95d8249db8ecd603dc65b7eb31dd6fbe5b0b45e087e8b9ca1a"},{"bytes":6564,"name":"publication.md","sha256":"c527a7e2d487efeaa1d568c434b6516d6836a414037c67f6c7429497e8a84896"},{"bytes":6287,"name":"publication.txt","sha256":"59a01498832ffed051e8885371a56c769c08ec5c34139f4246d064b7522175b7"},{"bytes":2735,"name":"manifest.json","sha256":"32bb43d59f08d358221e04f87e7618636622e417c3f19b29f259e6eb3c4fe4b9"},{"bytes":89,"name":"manifest.sig","sha256":"a04e0d295c3045aa7ca29c0a96ba0e78c754e34971557fc9868c05a6749d86bb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e58c1e9670aab82b2253925781f1fa5557f6763ed92af232464d8f3402ccb8d0"}],"publication_id":"OT-2026-000010644"} Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010644
OpenTechnical
This publication supersedes OT-2026-000006389. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010644

Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
59a01498832ffed051e8885371a56c769c08ec5c34139f4246d064b7522175b7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006389, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010644, “Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010644.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010644" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010644" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006389, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010644 Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010644 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006389, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010644 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010644 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010644", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 874 }, "figures": [], "files": [ { "bytes": 16728, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5703d3b316c96f95d8249db8ecd603dc65b7eb31dd6fbe5b0b45e087e8b9ca1a" }, { "bytes": 6564, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c527a7e2d487efeaa1d568c434b6516d6836a414037c67f6c7429497e8a84896" }, { "bytes": 6287, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "59a01498832ffed051e8885371a56c769c08ec5c34139f4246d064b7522175b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010644/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010644", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006389", "title": "Four bellows cup vacuum gripper, four zone face, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-73dc-8e0a-ea2ce9d46b29" } 6PDlIMeWiOJIvn8jex8mHrtOscv4Cxfzv9rvDPTuT5xULdbXeRo2shCfKyKtlmSMYYonGHmbVC37g/nmQi/kCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6PDlIMeWiOJIvn8jex8mHrtOscv4Cxfzv9rvDPTuT5xULdbXeRo2shCfKyKtlmSMYYonGHmbVC37g/nmQi/kCQ== {"files":[{"bytes":18342,"name":"index.html","sha256":"c695510753727959c6e00bc30fa26bdfa87abc81cc71faa2e82077f612cb8af0"},{"bytes":7799,"name":"publication.md","sha256":"cf308fe3c51ab1ddacf80f4ad6b7700046183b0f8747e7948fd8f39a3b6b4cab"},{"bytes":7518,"name":"publication.txt","sha256":"e45989bab202424ecd05dca3fe21e386c691d541b951d6d5bc0d5a41aaa22b40"},{"bytes":2788,"name":"manifest.json","sha256":"ffc322fea1b0255ed1f7f11c740ba4b18c62acac03787eb2f58ce2c7a87f1904"},{"bytes":89,"name":"manifest.sig","sha256":"4f6f7b0aab1db2aa3da517c7485f8bbb868a12c54150c77a8abe22f716c205e3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7a47c9387bd985f08ef1eee933473a8320e13b58a40bd27d2b7cc766c6b87434"}],"publication_id":"OT-2026-000010645"} Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010645
OpenTechnical
This publication supersedes OT-2026-000006390. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010645

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e45989bab202424ecd05dca3fe21e386c691d541b951d6d5bc0d5a41aaa22b40

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006390, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010645, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010645.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010645" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010645" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006390, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010645 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010645 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006390, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010645 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010645 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010645", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1048 }, "figures": [], "files": [ { "bytes": 18342, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c695510753727959c6e00bc30fa26bdfa87abc81cc71faa2e82077f612cb8af0" }, { "bytes": 7799, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cf308fe3c51ab1ddacf80f4ad6b7700046183b0f8747e7948fd8f39a3b6b4cab" }, { "bytes": 7518, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e45989bab202424ecd05dca3fe21e386c691d541b951d6d5bc0d5a41aaa22b40" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010645/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010645", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006390", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7802-8cf3-061ab84d52a0" } ORQZGmLNT6gLs8kzHKnUQW2Taa0aG8tAuiWHbq/fKgnq3aJX7S8pfKJkSVFLQU/yV4LX6BXeN2MI9JKGEyRzCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ORQZGmLNT6gLs8kzHKnUQW2Taa0aG8tAuiWHbq/fKgnq3aJX7S8pfKJkSVFLQU/yV4LX6BXeN2MI9JKGEyRzCA== {"files":[{"bytes":15898,"name":"index.html","sha256":"e285784c0b12db882bb71f7a083b7918b626e28982a7a9904732dd7689b9ba72"},{"bytes":5830,"name":"publication.md","sha256":"83976aa5cf2848fb0d1def1ba1c9993b8083c4023931899f4008909599281137"},{"bytes":5551,"name":"publication.txt","sha256":"446e7a8b01ed7b4c13f5ad93bee1597368cd7f21d14e45be2a8dc6d85cd6bfc4"},{"bytes":2757,"name":"manifest.json","sha256":"cb1be87667d0d90b19e3c08e4de371587cd08a7336bf0f62571c483ff5b3286b"},{"bytes":89,"name":"manifest.sig","sha256":"fce30b490c041bbb51d714b64a37907a85556fdb1ca762a5268f77daab5a4164"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6cde1f221a679d615cec5a14939e422227cbbb167119b060be1efe915e3eb2c"}],"publication_id":"OT-2026-000010646"} Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010646
OpenTechnical
This publication supersedes OT-2026-000006391. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010646

Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
446e7a8b01ed7b4c13f5ad93bee1597368cd7f21d14e45be2a8dc6d85cd6bfc4

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006391, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010646, “Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010646.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010646" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010646" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006391, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010646 Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010646 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006391, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010646 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010646 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006392. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010647

Single cup vacuum gripper, pump fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
7aa8d0b71f2505f4f6f23bb14139e916fd77cc5e5c70a9b743e3ca5cf949994b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The vacuum pump is fixed to the tool side of the mounting flange.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006392, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010647, “Single cup vacuum gripper, pump fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010647.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010647" title: "Single cup vacuum gripper, pump fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010647" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, pump fed, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The vacuum pump is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006392, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010647 Single cup vacuum gripper, pump fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010647 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The vacuum pump is fixed to the tool side of the mounting flange. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006392, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010647 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010647 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010647", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 22, "words": 761 }, "figures": [], "files": [ { "bytes": 15806, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2a1f62f99669ea8308c4a7384aa66681a53a1455b1be10a3e06f3bc9b3e5922e" }, { "bytes": 5860, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3e24ddedc6d1cb7e2ab3ec66e4a93b5015cb49040c08d8ca49ab8eb24cd4727b" }, { "bytes": 5575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7aa8d0b71f2505f4f6f23bb14139e916fd77cc5e5c70a9b743e3ca5cf949994b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010647/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010647", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006392", "title": "Single cup vacuum gripper, pump fed, pulsed blow-off before set-down", "uuid": "01a0ae6c-0ee8-71bf-b98e-7c06323a9f75" } qWZ1vzsVsGl4iUCtG8d0tCSktjzjyGxdjA08vG7aiLevCLevhJO0eBgrw20wgbrX/eAtYmVayncl+4OB4sZvCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qWZ1vzsVsGl4iUCtG8d0tCSktjzjyGxdjA08vG7aiLevCLevhJO0eBgrw20wgbrX/eAtYmVayncl+4OB4sZvCg== {"files":[{"bytes":18151,"name":"index.html","sha256":"1032cfbb0b25b4f17fd3e792b3b855dd1dd7805dbc5f297ea83c02f84985667a"},{"bytes":7620,"name":"publication.md","sha256":"62d1ea97c7001156f0928a1bac4ecb3a87eb56ea5fe5937b5b527ac50e294b4e"},{"bytes":7303,"name":"publication.txt","sha256":"53d5a962b2f55d44d89d520f72e2b1b604844510e3ed92cc5a5716905fbbc22c"},{"bytes":2779,"name":"manifest.json","sha256":"a6105e1697da5468f562b922b75355d13a5660632ec3ef3f237539c4007ba75b"},{"bytes":89,"name":"manifest.sig","sha256":"09f889262753f4f2c07b066a12c8f4351f72ae4f28252c850972f70dfc26359c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"51f99e3d52a41ffe1b58295548e81866d336ac8ecfdf6c69c3c7e7eeb5bd33e2"}],"publication_id":"OT-2026-000010648"} Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010648
OpenTechnical
This publication supersedes OT-2026-000006393. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010648

Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
53d5a962b2f55d44d89d520f72e2b1b604844510e3ed92cc5a5716905fbbc22c

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006393, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010648, “Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010648.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010648" title: "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010648" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006393, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010648 Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010648 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006393, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010648 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010648 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010648", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1020 }, "figures": [], "files": [ { "bytes": 18151, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1032cfbb0b25b4f17fd3e792b3b855dd1dd7805dbc5f297ea83c02f84985667a" }, { "bytes": 7620, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "62d1ea97c7001156f0928a1bac4ecb3a87eb56ea5fe5937b5b527ac50e294b4e" }, { "bytes": 7303, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "53d5a962b2f55d44d89d520f72e2b1b604844510e3ed92cc5a5716905fbbc22c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010648/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010648", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006393", "title": "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7cac-9edc-fab8afd95cdb" } W4/SU+ejnGv+OhnDqff9l87/ZNeQWU3YrTzURcE3vNhc1VlOAzTCM5ZhekbDOAgUPwGBJP3kRY8OAec/R2c/Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: W4/SU+ejnGv+OhnDqff9l87/ZNeQWU3YrTzURcE3vNhc1VlOAzTCM5ZhekbDOAgUPwGBJP3kRY8OAec/R2c/Ag== {"files":[{"bytes":17064,"name":"index.html","sha256":"6f1e0751c42f6342ba1a886ee9679c701b1a6ec7d3cbc6eae04ab9c2b135f0c3"},{"bytes":6852,"name":"publication.md","sha256":"0bb040304f764e3a8337262a9d29477bf3c85dbe6931061486a08a9f58dac73c"},{"bytes":6537,"name":"publication.txt","sha256":"5284ce4c99901a9d69ef2f949cc9ac23ecf7955471adefafe9769f922e8744c7"},{"bytes":2813,"name":"manifest.json","sha256":"4c3dd508a53b4e65ef4a09adc6206c57f3e58b9d0e15fe033ca383be3f5eec6b"},{"bytes":89,"name":"manifest.sig","sha256":"573aca107b0768bf4a194495af0cf04e447cba0b8b069ae9e0dbb1901f9fe0f6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37f9be9398a4cb2e9475be9600af89726bc31717eba3247ded534417431e40e6"}],"publication_id":"OT-2026-000010649"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010649
OpenTechnical
This publication supersedes OT-2026-000006394. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010649

Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5284ce4c99901a9d69ef2f949cc9ac23ecf7955471adefafe9769f922e8744c7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006394, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010649, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010649.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010649" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010649" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006394, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010649 Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010649 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006394, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010649 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010649 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010649", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 903 }, "figures": [], "files": [ { "bytes": 17064, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f1e0751c42f6342ba1a886ee9679c701b1a6ec7d3cbc6eae04ab9c2b135f0c3" }, { "bytes": 6852, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0bb040304f764e3a8337262a9d29477bf3c85dbe6931061486a08a9f58dac73c" }, { "bytes": 6537, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5284ce4c99901a9d69ef2f949cc9ac23ecf7955471adefafe9769f922e8744c7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010649/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010649", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006394", "title": "Six bellows cup vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7050-b0e9-cf155a48fc1a" } ph/hFy+XZ/icq0HuPNvcwXMrJHZb5glV7Uo9HwK33hRPMZNGxOuyoagUfQlgHeRvZpU8Jf04d7TuIyJz4oU8Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ph/hFy+XZ/icq0HuPNvcwXMrJHZb5glV7Uo9HwK33hRPMZNGxOuyoagUfQlgHeRvZpU8Jf04d7TuIyJz4oU8Cg== {"files":[{"bytes":18363,"name":"index.html","sha256":"78667f5c94c67930a5ad391d946024f6be78344e0db0fd4fb1543e2854a0b267"},{"bytes":7736,"name":"publication.md","sha256":"f521b7b5d3e54b695814f94bcbf2179e10679ab3da419a8562a4f2725d7aae9e"},{"bytes":7430,"name":"publication.txt","sha256":"adb964e54c6e1df05155fe3f2eed21a3b87adce81d753a4b5bf385238ba80b1a"},{"bytes":2815,"name":"manifest.json","sha256":"1ce9be9ade4efbdc6299097f1ada37f4d1e622cb80e649cd33402c7f321e989d"},{"bytes":89,"name":"manifest.sig","sha256":"0364f8ae1b00597007381576a21058140a9f87d9d40317c80761a0dcb5de7079"},{"bytes":227,"name":"manifest.sig.txt","sha256":"15fb24a8d8fce957a2361ca4c0e0d5bbab14385450956354612c1f1c72a194b3"}],"publication_id":"OT-2026-000010650"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010650
OpenTechnical
This publication supersedes OT-2026-000006395. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010650

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
adb964e54c6e1df05155fe3f2eed21a3b87adce81d753a4b5bf385238ba80b1a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006395, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006609, OT-2026-000007058.

Publication information

Citation

OpenTechnical Publication OT-2026-000010650, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010650.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010650" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010650" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006395, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006609, OT-2026-000007058. OPENTECHNICAL PUBLICATION OT-2026-000010650 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010650 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006395, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006609, OT-2026-000007058. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010650 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010650 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010650", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1032 }, "figures": [], "files": [ { "bytes": 18363, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "78667f5c94c67930a5ad391d946024f6be78344e0db0fd4fb1543e2854a0b267" }, { "bytes": 7736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f521b7b5d3e54b695814f94bcbf2179e10679ab3da419a8562a4f2725d7aae9e" }, { "bytes": 7430, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "adb964e54c6e1df05155fe3f2eed21a3b87adce81d753a4b5bf385238ba80b1a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010650/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010650", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006395", "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee8-7da3-9dff-f9af35554883" } vTWaVD8JLNavPkQC4wVs0c1oR9bS/ptiOOUSpxBrNbgNKinaXrSDQv+KwDNjG0s8e7XlKRj+3qZT6APzwk7oAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vTWaVD8JLNavPkQC4wVs0c1oR9bS/ptiOOUSpxBrNbgNKinaXrSDQv+KwDNjG0s8e7XlKRj+3qZT6APzwk7oAA== {"files":[{"bytes":18346,"name":"index.html","sha256":"cfb16b5b6a00fd97eb02415dfbd4d64c9a40c078fc5a74c5d116bf73cb37dab4"},{"bytes":7850,"name":"publication.md","sha256":"730012052d42e3b2d064ae1e421b9ff73448f31b2a7e6237b0f45f6cf8e9a5f0"},{"bytes":7557,"name":"publication.txt","sha256":"bed39c00d9a097a11518886a056126558725b98a3a10a676c996518040d974d5"},{"bytes":2768,"name":"manifest.json","sha256":"0399c0217b55bf49beea449e993cfb923c46e101485cfabba9bb6d646db3c26c"},{"bytes":89,"name":"manifest.sig","sha256":"19085da5d38fbb948f8d7f96fbd9c1b4abd6ab70d6f6720f438e30e349be7688"},{"bytes":227,"name":"manifest.sig.txt","sha256":"49f70fe0a7d15df3516b47579fe20fb647c23e94815b5dd45bd606cd20f79e3f"}],"publication_id":"OT-2026-000010651"} Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010651
OpenTechnical
This publication supersedes OT-2026-000006396. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010651

Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
bed39c00d9a097a11518886a056126558725b98a3a10a676c996518040d974d5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006396, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010651, “Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010651.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010651" title: "Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010651" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006396, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010651 Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010651 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006396, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010651 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010651 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010651", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1067 }, "figures": [], "files": [ { "bytes": 18346, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cfb16b5b6a00fd97eb02415dfbd4d64c9a40c078fc5a74c5d116bf73cb37dab4" }, { "bytes": 7850, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "730012052d42e3b2d064ae1e421b9ff73448f31b2a7e6237b0f45f6cf8e9a5f0" }, { "bytes": 7557, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bed39c00d9a097a11518886a056126558725b98a3a10a676c996518040d974d5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010651/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010651", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006396", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-785a-a3be-24ced346352e" } xZsRjhBeCmBcfbLz+SpjtrZ6vAGFYzgyKZdVzc6IKwed9LCAZ+CKZrRkYArR13XlKtzeiMlEBppWdb8IM9UfCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xZsRjhBeCmBcfbLz+SpjtrZ6vAGFYzgyKZdVzc6IKwed9LCAZ+CKZrRkYArR13XlKtzeiMlEBppWdb8IM9UfCQ== {"files":[{"bytes":19039,"name":"index.html","sha256":"e192f04e3e88da7fb27c5031cf9e0f53bcc7a1186e6d6a92b60b8eb51c83187e"},{"bytes":8388,"name":"publication.md","sha256":"17bc86f0a3f33aaac2909bfe73f5918f7f61a0d61f8f31e04a526c3293934ac6"},{"bytes":8094,"name":"publication.txt","sha256":"5177f2eda9769ca1648da91371b7fd42749cd2952a7ec00f345cbef72ae096ef"},{"bytes":2833,"name":"manifest.json","sha256":"fc4fd37157774cd80106fa16a853d8afc790661501bbdeecaa05e11430a4f642"},{"bytes":89,"name":"manifest.sig","sha256":"07aed7a224b0c74294dc330e36f6171b30cc75c4dbcaa5c52e076b338242654e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c29960cd34ff8cc7c8c6cbe6f9a9ac48557d89ec89db1aa70c5dec185e521f11"}],"publication_id":"OT-2026-000010652"} Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010652
OpenTechnical
This publication supersedes OT-2026-000006397. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010652

Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5177f2eda9769ca1648da91371b7fd42749cd2952a7ec00f345cbef72ae096ef

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006397, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010652, “Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010652.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010652" title: "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010652" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006397, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010652 Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010652 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006397, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010652 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010652 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010652", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1155 }, "figures": [], "files": [ { "bytes": 19039, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e192f04e3e88da7fb27c5031cf9e0f53bcc7a1186e6d6a92b60b8eb51c83187e" }, { "bytes": 8388, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "17bc86f0a3f33aaac2909bfe73f5918f7f61a0d61f8f31e04a526c3293934ac6" }, { "bytes": 8094, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5177f2eda9769ca1648da91371b7fd42749cd2952a7ec00f345cbef72ae096ef" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010652/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010652", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006397", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7fa1-8ee4-b1a92d49d91b" } 9mGZE8IHrvcDGaLU8S/x8u3kABzITKpTFk/qhXltYRKWqyOkULd39N+ymZlRI8Pc1ztBXkcxoClVNSKm+Y56Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9mGZE8IHrvcDGaLU8S/x8u3kABzITKpTFk/qhXltYRKWqyOkULd39N+ymZlRI8Pc1ztBXkcxoClVNSKm+Y56Dg== {"files":[{"bytes":19417,"name":"index.html","sha256":"178f9bfe40cb114f19c2e28095a57f80ab68b7b39c2c1d9ffe79428f33a2d040"},{"bytes":8645,"name":"publication.md","sha256":"6bfdc22945257e7c0bd0f6087034403c9a1f37e14ea97a4570dee82288114ffc"},{"bytes":8327,"name":"publication.txt","sha256":"9f98c5f1ab675894d99902b058f9549f99d6076a8396f9a5271de53b8d41b8d1"},{"bytes":2840,"name":"manifest.json","sha256":"f8689146c153988915dae0754d450230cd45cfe680ad1ad03b00a33ea9f7959f"},{"bytes":89,"name":"manifest.sig","sha256":"b02d72fa04817f3e28257f0bf7ebd3ab5b1ee1dd89ba94596d34e05cc0ded864"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d43486f4fe76456c843152fce638b9f75973cffae5df3e234715b804ed4839fb"}],"publication_id":"OT-2026-000010653"} Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010653
OpenTechnical
This publication supersedes OT-2026-000006398. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010653

Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9f98c5f1ab675894d99902b058f9549f99d6076a8396f9a5271de53b8d41b8d1

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006398, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010653, “Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010653.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010653" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010653" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006398, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010653 Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010653 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006398, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010653 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010653 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010653", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1186 }, "figures": [], "files": [ { "bytes": 19417, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "178f9bfe40cb114f19c2e28095a57f80ab68b7b39c2c1d9ffe79428f33a2d040" }, { "bytes": 8645, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6bfdc22945257e7c0bd0f6087034403c9a1f37e14ea97a4570dee82288114ffc" }, { "bytes": 8327, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f98c5f1ab675894d99902b058f9549f99d6076a8396f9a5271de53b8d41b8d1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010653/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010653", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006398", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7bdb-a000-015537e9ba1b" } +bzMqud4j/IvS0pIp7fKUndHEZeDghGPRbZQpy5mqEXTMbnA6cqK4onIOjWolyWxN0N9fMmDmAVWqz5FbzzDDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +bzMqud4j/IvS0pIp7fKUndHEZeDghGPRbZQpy5mqEXTMbnA6cqK4onIOjWolyWxN0N9fMmDmAVWqz5FbzzDDQ== {"files":[{"bytes":17070,"name":"index.html","sha256":"22fdb06e3ef9f08e6253d9ed6ccbd69b4b1913f41690d5f6f735a1513b661150"},{"bytes":6801,"name":"publication.md","sha256":"8dbf1781ff431583e430329a98b13504b7ba4fb1ae0f15b5ae23e8a666d93094"},{"bytes":6507,"name":"publication.txt","sha256":"a479bf7d1cee834ebdc06f096de0f323703d39612547cd1540d7a978251c3ff7"},{"bytes":2762,"name":"manifest.json","sha256":"e36831c13cc05531ff513d144347b866386b9383f3b6724974ae6a6fbcd8f541"},{"bytes":89,"name":"manifest.sig","sha256":"b7ed80aac1bfae154b6b992f80a793df555d44037b615dc17d772576d6c4eb56"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fd5df9f68bfe96bc436df15350800f3320fa8caf35464f2c748499132d25a1dc"}],"publication_id":"OT-2026-000010654"} Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010654
OpenTechnical
This publication supersedes OT-2026-000006399. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010654

Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a479bf7d1cee834ebdc06f096de0f323703d39612547cd1540d7a978251c3ff7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006399, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010654, “Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010654.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010654" title: "Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010654" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006399, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010654 Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010654 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006399, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010654 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010654 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010654", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 908 }, "figures": [], "files": [ { "bytes": 17070, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "22fdb06e3ef9f08e6253d9ed6ccbd69b4b1913f41690d5f6f735a1513b661150" }, { "bytes": 6801, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8dbf1781ff431583e430329a98b13504b7ba4fb1ae0f15b5ae23e8a666d93094" }, { "bytes": 6507, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a479bf7d1cee834ebdc06f096de0f323703d39612547cd1540d7a978251c3ff7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010654/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010654", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006399", "title": "Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-75aa-97d8-c33666b6be6b" } UDdiPBDHiOridHj8JhrSu7QVkwQfNiiyjRrUk1JfHd/iB5skTKpHm5ma+p2jOK7a14ZnYB4fc4B7q7uOPdwaAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UDdiPBDHiOridHj8JhrSu7QVkwQfNiiyjRrUk1JfHd/iB5skTKpHm5ma+p2jOK7a14ZnYB4fc4B7q7uOPdwaAw== {"files":[{"bytes":19088,"name":"index.html","sha256":"5129a5cc433c5d2e898c1ce2a49d1c184e8e5ac05cd17c48db5eb198963ed3be"},{"bytes":8455,"name":"publication.md","sha256":"c89fc5a52049bbdd6ae4b9bab8110ff54dc9324cccc020ecb3dab8b1c9fadcef"},{"bytes":8131,"name":"publication.txt","sha256":"f0c231be4cc0a4ac9712a268df30e67534458831b2a92d0a4680bceaa01d79b3"},{"bytes":2824,"name":"manifest.json","sha256":"864b369f0106690a1f31d8249f6777ed85b81073ca00fcb69542c8dafd13dfc9"},{"bytes":89,"name":"manifest.sig","sha256":"724ce760ec27706243a855f55763a80801d0708ff7eae0155a240baf8183c284"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c7e2eb4f5bd0b3fc3c8b8df3a3d7d512838d0b7275bfadcd7244c0bcde232087"}],"publication_id":"OT-2026-000010655"} Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010655
OpenTechnical
This publication supersedes OT-2026-000006400. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010655

Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f0c231be4cc0a4ac9712a268df30e67534458831b2a92d0a4680bceaa01d79b3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006400, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010655, “Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010655.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010655" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010655" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006400, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010655 Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010655 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006400, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010655 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010655 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006401. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010656

Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
22e7a0720280c9a7cbe2684672b96c758e01faab453b4fc457c48b137a3403b1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0017]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0023]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006401, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010656, “Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010656.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010656" title: "Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010656" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006401, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010656 Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010656 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0017] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0023] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006401, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010656 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010656 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010656", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1037 }, "figures": [], "files": [ { "bytes": 17971, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "99bc2d47b443a178ec9b0dc031c221321862c6151de128856ab677fdb289e58c" }, { "bytes": 7631, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "07062b79433d713ff41e8cd208e03e0a3b8c28130b1ed54bfe29f41200f194e6" }, { "bytes": 7328, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "22e7a0720280c9a7cbe2684672b96c758e01faab453b4fc457c48b137a3403b1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010656/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "zone branch", "vent valve", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010656", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006401", "title": "Two cup vacuum gripper, two zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7f08-b7a9-9803ae3daa9f" } 80J5y5+z1hWsSNU7q9pR/UQa0oJEkLzIngaXOA491Pc4RQZGkU9tmkX9EswNkpyqNRNxiNbyKkkpWbQjPKcFDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 80J5y5+z1hWsSNU7q9pR/UQa0oJEkLzIngaXOA491Pc4RQZGkU9tmkX9EswNkpyqNRNxiNbyKkkpWbQjPKcFDw== {"files":[{"bytes":18231,"name":"index.html","sha256":"6bfbca915a124469fa1e379461dab714ede2d4fc87e3d16a0ad36bcf3684e315"},{"bytes":7862,"name":"publication.md","sha256":"14d3146bb00fa34aaae0fb8807be0f9ff883634c331aa431803a6379733d284d"},{"bytes":7569,"name":"publication.txt","sha256":"a82680062bdc6b38b2adce9eae892f940b0acc36bd2a3213bf4b208e4a03bd42"},{"bytes":2810,"name":"manifest.json","sha256":"7c2ea1d5218800e9a64aa4b4705aec85b0b8981c4b960c72cb3edd21f765db24"},{"bytes":89,"name":"manifest.sig","sha256":"ac4108e905c4a0a835792cf4050eea0c53479f0db1fbab3bd6b89f0f6a98a9f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1d01f4bb61e76dff614d6ec2365e3cf630aeaa1fb553e661a3c72678e704d332"}],"publication_id":"OT-2026-000010657"} Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010657
OpenTechnical
This publication supersedes OT-2026-000006402. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010657

Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a82680062bdc6b38b2adce9eae892f940b0acc36bd2a3213bf4b208e4a03bd42

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006402, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010657, “Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010657.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010657" title: "Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010657" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006402, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010657 Two bellows cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010657 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006402, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010657 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010657 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006403. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010658

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
28da767a92e8b49f680a19e0ed5b4e1d7de166467f80d58341f9c0b9c0cd4b7e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006403, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010658, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010658.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010658" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010658" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006403, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010658 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010658 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006403, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010658 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010658 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010658", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 776 }, "figures": [], "files": [ { "bytes": 16087, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1ad99181a4ca3ea4f08c759aebe54d7f3319499ed7f3e9c010b08d3af9b385ec" }, { "bytes": 5954, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "929ffea669e2ce93ec0163388fd5801aeef474026287f76f096e5be11ec6cb7c" }, { "bytes": 5678, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28da767a92e8b49f680a19e0ed5b4e1d7de166467f80d58341f9c0b9c0cd4b7e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010658/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010658", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006403", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-7869-8fc1-7c51b2f23aaf" } roCQmO1jY71NmZOfYJ5jjnJfGdPMHvR43A0lUyHRpuOTbiAyHg8A+P2tlIAUuHd1JNqShW6rKHet5/f2h0fwBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: roCQmO1jY71NmZOfYJ5jjnJfGdPMHvR43A0lUyHRpuOTbiAyHg8A+P2tlIAUuHd1JNqShW6rKHet5/f2h0fwBQ== {"files":[{"bytes":14735,"name":"index.html","sha256":"ff9ff7f30bc7bf69de8941857f3637d7a1427057f135d7c0d6c944662c4ceee7"},{"bytes":4988,"name":"publication.md","sha256":"45fa4c811d031ab58132a1399f1d93ba5ef51acf7c198fa56ef27e01acebf01a"},{"bytes":4891,"name":"publication.txt","sha256":"d566157f44d56b8e783538730ccd0798cc2e36a590300ca37e73e8067010bad7"},{"bytes":2531,"name":"manifest.json","sha256":"83febd1bb6ec5f242dca6524109e1fcbcbbcb49fb9f503e984ef80314ed020c6"},{"bytes":89,"name":"manifest.sig","sha256":"4358dc218d596049684dc2653dbf0139be8f3753fe7b53b05be6534e5c45e9d6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6c98097efa275dec16aab8bcd55257e1d71563452ab09aa1d65bc075a8222730"}],"publication_id":"OT-2026-000010659"} Electromagnet gripper, on a tool changer - OpenTechnical OT-2026-000010659
OpenTechnical
This publication supersedes OT-2026-000006404. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010659

Electromagnet gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
d566157f44d56b8e783538730ccd0798cc2e36a590300ca37e73e8067010bad7

Abstract

A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]The magnet assembly is carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The coil of the magnet assembly is supplied from the electrical supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller.

[0011]

  • When the magnet assembly reaches the gripping position, the coil is energised by the cell controller.

[0012]

  • While the coil is in the energised state, the workpiece is held by the magnet assembly.

[0013]

  • After the workpiece has reached the set-down position, the coil is shut down by the cell controller.

[0014]The cell controller reads the contact detector (on the gripping face) and commands the magnet assembly; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected).

[0016]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000006404, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; mechanical_separation removed: de-energising the coil is the release of an electromagnet.

Publication information

Citation

OpenTechnical Publication OT-2026-000010659, “Electromagnet gripper, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010659.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010659" title: "Electromagnet gripper, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010659" categories: - "robotics-automation/end-effectors/magnetic-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "magnetic gripper" - "tool-change interface" - "magnet assembly" - "contact detector" - "contact sensing" - "electric actuation" - "magnetic gripping" - "tool changing" --- # Electromagnet gripper, on a tool changer ## Abstract A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The magnet assembly is carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The coil of the magnet assembly is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. - While the coil is in the energised state, the workpiece is held by the magnet assembly. - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0014] The cell controller reads the contact detector (on the gripping face) and commands the magnet assembly; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000006404, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; mechanical_separation removed: de-energising the coil is the release of an electromagnet. OPENTECHNICAL PUBLICATION OT-2026-000010659 Electromagnet gripper, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010659 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The magnet assembly is carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The coil of the magnet assembly is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. [0011] - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. [0012] - While the coil is in the energised state, the workpiece is held by the magnet assembly. [0013] - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0014] The cell controller reads the contact detector (on the gripping face) and commands the magnet assembly; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000006404, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit; mechanical_separation removed: de-energising the coil is the release of an electromagnet. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010659 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010659 { "abstract": "A magnetic gripping tool comprising one tool-change interface, one magnet assembly and one contact detector. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010659", "categories": [ "robotics-automation/end-effectors/magnetic-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 18, "words": 618 }, "figures": [], "files": [ { "bytes": 14735, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ff9ff7f30bc7bf69de8941857f3637d7a1427057f135d7c0d6c944662c4ceee7" }, { "bytes": 4988, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "45fa4c811d031ab58132a1399f1d93ba5ef51acf7c198fa56ef27e01acebf01a" }, { "bytes": 4891, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d566157f44d56b8e783538730ccd0798cc2e36a590300ca37e73e8067010bad7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010659/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "magnetic gripper", "tool-change interface", "magnet assembly", "contact detector", "contact sensing", "electric actuation", "magnetic gripping", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010659", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006404", "title": "Electromagnet gripper, on a tool changer", "uuid": "01a0ae6c-0ee8-7c1b-aa9b-41082e9ce7dd" } IUb+acu0zSmcUZ/wiiyZfSqkKtdZgbUc3vlA7fVTqoIhQPLCicCOG58TWJX2KET0Hgr6/gAJlOqLn1gNJCyZCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IUb+acu0zSmcUZ/wiiyZfSqkKtdZgbUc3vlA7fVTqoIhQPLCicCOG58TWJX2KET0Hgr6/gAJlOqLn1gNJCyZCg== {"files":[{"bytes":15887,"name":"index.html","sha256":"8ff27346c98263933e097662c432cb83eb69a5a47af3b9412aef3d2cbe827c00"},{"bytes":5936,"name":"publication.md","sha256":"e18b081ecb425d8e8771e203d8e4c797a61559968c378d53e680e5e78504f538"},{"bytes":5672,"name":"publication.txt","sha256":"a2156a1e2a3379f1b9175bfc68008ba6731a51380a4583e554921cd26b0b06e7"},{"bytes":2736,"name":"manifest.json","sha256":"6753e196def2c95db6db235a67b2a42c608b0a21c1bdc74e704d54582b7adda6"},{"bytes":89,"name":"manifest.sig","sha256":"fa16f371a6c8fc6597a917cfda028789cfe3b7bbda70af32808bf96aa67d72fa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cc120a07ce743cae424dbbc3208f3d978b1ca0314bba0cacecebeed1ae725d01"}],"publication_id":"OT-2026-000010660"} Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010660
OpenTechnical
This publication supersedes OT-2026-000006405. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010660

Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a2156a1e2a3379f1b9175bfc68008ba6731a51380a4583e554921cd26b0b06e7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0014]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006405, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010660, “Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010660.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010660" title: "Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010660" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006405, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010660 Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010660 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0014] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006405, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010660 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010660 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010660", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 769 }, "figures": [], "files": [ { "bytes": 15887, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8ff27346c98263933e097662c432cb83eb69a5a47af3b9412aef3d2cbe827c00" }, { "bytes": 5936, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e18b081ecb425d8e8771e203d8e4c797a61559968c378d53e680e5e78504f538" }, { "bytes": 5672, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a2156a1e2a3379f1b9175bfc68008ba6731a51380a4583e554921cd26b0b06e7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010660/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "vent valve", "compressed air supply", "drop release", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010660", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006405", "title": "Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-791e-92ba-9e03ec466aa4" } mJxWgCsvGxlH4EvKK5NiBg1LN1kvF6lQOvpAfJWXD+YGyqoI1znBSpsmNZKsNDribPg4HHPRMqAZKIeBvdiWBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mJxWgCsvGxlH4EvKK5NiBg1LN1kvF6lQOvpAfJWXD+YGyqoI1znBSpsmNZKsNDribPg4HHPRMqAZKIeBvdiWBQ== {"files":[{"bytes":18290,"name":"index.html","sha256":"f0a810d96af2e9e987400529affb7e39f19ea71d6c9edee23f71c92d72da0baa"},{"bytes":7854,"name":"publication.md","sha256":"90889c1647b0bbd3cc0fbd1d1a6d968d033106d9bbadae9310db2ae57ae0a2d1"},{"bytes":7535,"name":"publication.txt","sha256":"971eba42a09efd72d160291354facd2c472ae5a69b36c160b21586b8fb4edd8d"},{"bytes":2833,"name":"manifest.json","sha256":"15ab78c540a378683f51745101364862ef42ced7a84ea6958f74e54d3b4eb7d3"},{"bytes":89,"name":"manifest.sig","sha256":"566bda7dd004d4d57815f879ec4b91d249a96f8b842fa577cd4bf1cbbc4cd44a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fd44c645f5ac87fcb3f9fb09a6ac354d81c7277649adc0508bf3c10637adae33"}],"publication_id":"OT-2026-000010661"} Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010661
OpenTechnical
This publication supersedes OT-2026-000006406. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010661

Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
971eba42a09efd72d160291354facd2c472ae5a69b36c160b21586b8fb4edd8d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006406, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010661, “Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010661.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010661" title: "Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010661" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006406, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010661 Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010661 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006406, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010661 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010661 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010661", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1067 }, "figures": [], "files": [ { "bytes": 18290, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0a810d96af2e9e987400529affb7e39f19ea71d6c9edee23f71c92d72da0baa" }, { "bytes": 7854, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "90889c1647b0bbd3cc0fbd1d1a6d968d033106d9bbadae9310db2ae57ae0a2d1" }, { "bytes": 7535, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "971eba42a09efd72d160291354facd2c472ae5a69b36c160b21586b8fb4edd8d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010661/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010661", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006406", "title": "Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7885-a9fd-e14b111ed9b4" } 1Hca1dCmIGu4Jul9cd4XF4cpwRagwDrKUKE9Qrk+GQ8sV9IDjPBiEDeEgDOB+icxe41mUmZ31LUZyD0QIejPBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1Hca1dCmIGu4Jul9cd4XF4cpwRagwDrKUKE9Qrk+GQ8sV9IDjPBiEDeEgDOB+icxe41mUmZ31LUZyD0QIejPBg== {"files":[{"bytes":17682,"name":"index.html","sha256":"926ab3f59497e3f8ab5b603e29449a35da20942b85608e9de3dd9c794bf571be"},{"bytes":7372,"name":"publication.md","sha256":"7318e27c6c8d642bdd383044f8574719931339007b62173b3d875db3ff0eace0"},{"bytes":7099,"name":"publication.txt","sha256":"9f89311735807fd3c6c730ad9b699559671d271329b39a6803c02c2b72652f7d"},{"bytes":2727,"name":"manifest.json","sha256":"c5f69f815794cbad0c4e7d3efd21158f2b65ce106e69e05ca069888788b8d5a8"},{"bytes":89,"name":"manifest.sig","sha256":"ab6811be797c1ae38be626c46f8cc66ecec811ad8484d9fc28d18b9eb63283a5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"896b2f956b51d5bea2941337d46e646a0bce02f06ccad2c02710e3dabe2e4db5"}],"publication_id":"OT-2026-000010662"} Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010662
OpenTechnical
This publication supersedes OT-2026-000006407. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010662

Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
9f89311735807fd3c6c730ad9b699559671d271329b39a6803c02c2b72652f7d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006407, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010662, “Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010662.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010662" title: "Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010662" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006407, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010662 Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010662 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006407, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010662 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010662 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010662", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1003 }, "figures": [], "files": [ { "bytes": 17682, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "926ab3f59497e3f8ab5b603e29449a35da20942b85608e9de3dd9c794bf571be" }, { "bytes": 7372, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7318e27c6c8d642bdd383044f8574719931339007b62173b3d875db3ff0eace0" }, { "bytes": 7099, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f89311735807fd3c6c730ad9b699559671d271329b39a6803c02c2b72652f7d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010662/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010662", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006407", "title": "Foam pad vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7458-9f44-cd53f4e6fc23" } nQ54ETnbfBzDv/G6o/4q50zZ63TeZf6QAq7rtmZ4n+y3Vdh87bYBwyVNOdjnG34zzDQTd72RSNrHvIbNs2QVBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nQ54ETnbfBzDv/G6o/4q50zZ63TeZf6QAq7rtmZ4n+y3Vdh87bYBwyVNOdjnG34zzDQTd72RSNrHvIbNs2QVBA== {"files":[{"bytes":17126,"name":"index.html","sha256":"01be6a311193b23360b971186a391d768fde4144acf46109a173b08349e67318"},{"bytes":6840,"name":"publication.md","sha256":"3240a895026e91cb540bd9ee3bf719450edf9f43b8fe6dec34e97a74a309c13c"},{"bytes":6551,"name":"publication.txt","sha256":"3d791083633c2ed0263b91c318b4f4d16e4283bd04e343a5264c67329dda9655"},{"bytes":2736,"name":"manifest.json","sha256":"b1eb24c5931fd698c501f2d87ec7816bb9bee8cc065ee8da37e58eff74e270a3"},{"bytes":89,"name":"manifest.sig","sha256":"1d64424c98afe375a20ebd204f5a6b45ebed6c071e66aea04479e12af763e6bc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"af88c7e407dc9b1b7fae27bce261cf443f49a22945198b5a31fd4640da7c50e3"}],"publication_id":"OT-2026-000010663"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010663
OpenTechnical
This publication supersedes OT-2026-000006408. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010663

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
3d791083633c2ed0263b91c318b4f4d16e4283bd04e343a5264c67329dda9655

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006408, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010663, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010663.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010663" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010663" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006408, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010663 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010663 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006408, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010663 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010663 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010663", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 908 }, "figures": [], "files": [ { "bytes": 17126, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "01be6a311193b23360b971186a391d768fde4144acf46109a173b08349e67318" }, { "bytes": 6840, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3240a895026e91cb540bd9ee3bf719450edf9f43b8fe6dec34e97a74a309c13c" }, { "bytes": 6551, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3d791083633c2ed0263b91c318b4f4d16e4283bd04e343a5264c67329dda9655" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010663/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010663", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006408", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7406-88b6-bbd8760a4b64" } 2rT+VQoCsTUoEF16ewcfPIWDFMIb6yWjfjhxZ4SAYdb+fkuytYybQubat/3a6qGhOhnghN/ruNrAnAsZgg2oAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2rT+VQoCsTUoEF16ewcfPIWDFMIb6yWjfjhxZ4SAYdb+fkuytYybQubat/3a6qGhOhnghN/ruNrAnAsZgg2oAQ== {"files":[{"bytes":17683,"name":"index.html","sha256":"e34d6742b45d8006dc09d19bf9faa63e832cee77bd763019c1965f131d2f444a"},{"bytes":7315,"name":"publication.md","sha256":"7bf2c75f420bdd12767017f3341adfe5f37affa73a0efc3f70c6e348cd463925"},{"bytes":7030,"name":"publication.txt","sha256":"c392e60db6b5db8f62b1984dad0c9dd736237fdd50b825d90b8cd4bc52883c15"},{"bytes":2737,"name":"manifest.json","sha256":"45220f76abc3dabddd5b0008c0b1cee9272c4414fd3c535ad71b5ef183c99a42"},{"bytes":89,"name":"manifest.sig","sha256":"db937f99f4ba53e8bbdd5d96a8caa7f8248a77a0e63997a40cdc55f2d82074ee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"987f8dbfbee3de5c338ced74e9747e2d48b53c0dfc5c49fdd73c0ebab46fd0b7"}],"publication_id":"OT-2026-000010664"} Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010664
OpenTechnical
This publication supersedes OT-2026-000006410. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010664

Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c392e60db6b5db8f62b1984dad0c9dd736237fdd50b825d90b8cd4bc52883c15

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006410, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010664, “Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010664.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010664" title: "Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010664" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006410, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010664 Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010664 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006410, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010664 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010664 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006411. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010665

Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
9ea68f676791b16b96e028b6c8ebd7052a43be8fb11caca4a959c6584c95a2e7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006411, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010665, “Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010665.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010665" title: "Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010665" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006411, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010665 Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010665 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006411, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010665 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010665 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010665", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 963 }, "figures": [], "files": [ { "bytes": 17535, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "56c171b40fda4ef243a37a21721144e556ac22a14bc787215fdc7a1ca57d2f94" }, { "bytes": 7274, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c28d4c688d9780b32cf699145ef3e113fa75c50c2ed0e6ff1bfbad0a7bef481d" }, { "bytes": 6954, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9ea68f676791b16b96e028b6c8ebd7052a43be8fb11caca4a959c6584c95a2e7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010665/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010665", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006411", "title": "Three cup vacuum gripper, three zone face, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7509-957d-33f4d1d07627" } jhRnA4BGQmPp57NEWFAdIO3IVYICRE15PsWoyWPR9y5mHaA3c7DB6QcXJYXYFOoYGesCQJ38aM600gzqVPmiAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jhRnA4BGQmPp57NEWFAdIO3IVYICRE15PsWoyWPR9y5mHaA3c7DB6QcXJYXYFOoYGesCQJ38aM600gzqVPmiAg== {"files":[{"bytes":17015,"name":"index.html","sha256":"12e417bf94fe9402122734bea4c39dbaa936ef6996b7008d70ed98be4cd01c80"},{"bytes":6666,"name":"publication.md","sha256":"51ff164cccf0a6df844fa2c0efa121fa1efe5f79be7e7b5589495d16dcbfe2ff"},{"bytes":6360,"name":"publication.txt","sha256":"4d1ff4cc85f835616d5518de97c83a59673362761b9bd2edd97765fcfd3885f8"},{"bytes":2771,"name":"manifest.json","sha256":"cb66e14c08c44d095cbe4ef029ff6100f3ddabd2b2d79078bdb3ca97668f6f38"},{"bytes":89,"name":"manifest.sig","sha256":"e87fbd63ab8bf06fd36f836db564c0031e572407326657367481f19b3455d7b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"886d4851f202e88d09a230a14c637ade61c85eb27bcda428051c7a3045be3d93"}],"publication_id":"OT-2026-000010666"} Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010666
OpenTechnical
This publication supersedes OT-2026-000006412. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010666

Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
4d1ff4cc85f835616d5518de97c83a59673362761b9bd2edd97765fcfd3885f8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006412, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010666, “Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010666.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010666" title: "Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010666" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006412, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010666 Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010666 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006412, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010666 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010666 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010666", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 869 }, "figures": [], "files": [ { "bytes": 17015, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "12e417bf94fe9402122734bea4c39dbaa936ef6996b7008d70ed98be4cd01c80" }, { "bytes": 6666, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "51ff164cccf0a6df844fa2c0efa121fa1efe5f79be7e7b5589495d16dcbfe2ff" }, { "bytes": 6360, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4d1ff4cc85f835616d5518de97c83a59673362761b9bd2edd97765fcfd3885f8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010666/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010666", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006412", "title": "Six cup vacuum gripper, six outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee8-75b9-b33b-1c93ccd8a8f4" } rj19O2MlindrPEOuFzeHsGcbAmXMUe3/9m5zu9//VH/GzpKuS8b9LmQdO4HhcfK/eRSE3HyJ3sJfaW7E/N+XCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rj19O2MlindrPEOuFzeHsGcbAmXMUe3/9m5zu9//VH/GzpKuS8b9LmQdO4HhcfK/eRSE3HyJ3sJfaW7E/N+XCw== {"files":[{"bytes":17056,"name":"index.html","sha256":"485112fb8e65f6a9a45416999453c6cbecb9245d70bd1d8ddd327f468df36249"},{"bytes":6778,"name":"publication.md","sha256":"27cc36d7bb2f37b431fcfe05105c62f58f2bb4b5a03c08dc727d878178ddf0d7"},{"bytes":6466,"name":"publication.txt","sha256":"ab72bc620dc91476b8b27131cb83a7b4405394890cd907cf405a24f1831be9e8"},{"bytes":2771,"name":"manifest.json","sha256":"b4ece2294c1fb9e553187f490fb502b848da10f16961152627cc42bfc74326ea"},{"bytes":89,"name":"manifest.sig","sha256":"0c95e368575c2ac33be713d31180daa1d1569ee36b050c2b19d7936d2674d554"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6ea8a24c30a9e99a07133dfb1f95ad39e79f1307db3a34bf005dcff6cdf3feb"}],"publication_id":"OT-2026-000010667"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000010667
OpenTechnical
This publication supersedes OT-2026-000006413. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010667

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ab72bc620dc91476b8b27131cb83a7b4405394890cd907cf405a24f1831be9e8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006413, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010667, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010667.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010667" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010667" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006413, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010667 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010667 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006413, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010667 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010667 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010667", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 893 }, "figures": [], "files": [ { "bytes": 17056, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "485112fb8e65f6a9a45416999453c6cbecb9245d70bd1d8ddd327f468df36249" }, { "bytes": 6778, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "27cc36d7bb2f37b431fcfe05105c62f58f2bb4b5a03c08dc727d878178ddf0d7" }, { "bytes": 6466, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ab72bc620dc91476b8b27131cb83a7b4405394890cd907cf405a24f1831be9e8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010667/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010667", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006413", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee8-77a1-bca0-e9a771e30d9d" } IqOXbn9ZC4mS4xm1xTzXgqF2O3+NXhDZuPO8/G9lF84X+44g7mrln9O9iW/ZePWG/7ng1FAA/jTYMnnK/ZV/Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IqOXbn9ZC4mS4xm1xTzXgqF2O3+NXhDZuPO8/G9lF84X+44g7mrln9O9iW/ZePWG/7ng1FAA/jTYMnnK/ZV/Bg== {"files":[{"bytes":17348,"name":"index.html","sha256":"a63e1f0bf1e6bf05f4313e2dfe6c4f7989bb7fafe8b35de45213d1063ff216a7"},{"bytes":7103,"name":"publication.md","sha256":"acbd5cc15929ddc790ed93b2e58abf3c448abb19a38476e843530c9b1408e52d"},{"bytes":6799,"name":"publication.txt","sha256":"b7abc9cac9eeb2047079ad0009ac14748ad5dc7e1e8c452a38738c4a71d50b07"},{"bytes":2801,"name":"manifest.json","sha256":"519f8a4c66966ccdb029fc79cd6c3f23c966a0e136e3927c29490675ddb4a719"},{"bytes":89,"name":"manifest.sig","sha256":"e113742e5de7c54cfcafc597dee3039d82902372d529d3bfd672f22fc9815be4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"94e3b46c63dc321b5b7129129e585e985724eff7e60672695fd18fb544dc6408"}],"publication_id":"OT-2026-000010668"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010668
OpenTechnical
This publication supersedes OT-2026-000006414. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010668

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b7abc9cac9eeb2047079ad0009ac14748ad5dc7e1e8c452a38738c4a71d50b07

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006414, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010668, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010668.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010668" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010668" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006414, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010668 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010668 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006414, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010668 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010668 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006415. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010669

Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
1b151d61e022815426baa530908382f9de50b606ee15e2b22ee803720caf2cc1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006415, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010669, “Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010669.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010669" title: "Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010669" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006415, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010669 Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010669 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006415, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010669 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010669 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010669", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 878 }, "figures": [], "files": [ { "bytes": 16865, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1085c2b503f21a8fe37ae5a4ca8765449b9da599f931f04824cf81657f22ca2" }, { "bytes": 6648, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b76790e09c18f4c411f15ad4866c494679f72d839670e3caf90d9039e091eb7b" }, { "bytes": 6383, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1b151d61e022815426baa530908382f9de50b606ee15e2b22ee803720caf2cc1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010669/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010669", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006415", "title": "Two cup vacuum gripper, two outlet manifold, pump fed, vented before set-down", "uuid": "01a0ae6c-0ee8-76b6-a4f2-a94b87b56f27" } JNJhagNWkys9Y7m1wlZheC8Aq93JJHwA2kgJkZM0tR9fcCz/dlr5e79x/wpmobCJDD/yMZtGu8AfCCo8rwLzDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JNJhagNWkys9Y7m1wlZheC8Aq93JJHwA2kgJkZM0tR9fcCz/dlr5e79x/wpmobCJDD/yMZtGu8AfCCo8rwLzDA== {"files":[{"bytes":17357,"name":"index.html","sha256":"0b2bd0d302c297b5711c4d2e0c24e6e470b5adc1dd219d51838a2cfd5e44f099"},{"bytes":7135,"name":"publication.md","sha256":"3de1b05710f76a9ab7cfc6f882c9d421d7ff3d102bd0056a9a853597453bc8b8"},{"bytes":6842,"name":"publication.txt","sha256":"dad0b45d8e07a250ec01546e4e64bb621c3209398727b2d493e032780126d79e"},{"bytes":2725,"name":"manifest.json","sha256":"53a25d44748cc2cc4734836149a83e35e794534ee5ff9ec6a9b99246f4307784"},{"bytes":89,"name":"manifest.sig","sha256":"5a74295a4f7e1238f2656d7f6c41c4c3791f52da4747f5e18ce57414521fc941"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e83ea3a62d5d09941887725a2734a26fbc90cb896afc7a459ebf0929aa80f863"}],"publication_id":"OT-2026-000010670"} Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010670
OpenTechnical
This publication supersedes OT-2026-000006417. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010670

Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dad0b45d8e07a250ec01546e4e64bb621c3209398727b2d493e032780126d79e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006417, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010670, “Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010670.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010670" title: "Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010670" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006417, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010670 Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010670 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006417, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010670 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010670 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010670", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 967 }, "figures": [], "files": [ { "bytes": 17357, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0b2bd0d302c297b5711c4d2e0c24e6e470b5adc1dd219d51838a2cfd5e44f099" }, { "bytes": 7135, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3de1b05710f76a9ab7cfc6f882c9d421d7ff3d102bd0056a9a853597453bc8b8" }, { "bytes": 6842, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dad0b45d8e07a250ec01546e4e64bb621c3209398727b2d493e032780126d79e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010670/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010670", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006417", "title": "Foam pad vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7787-808a-5b2704ac327a" } /gU9Sj6ESUd69nozq/aDjCEhMN1J6ZcMendhiHAW3n9SBcrq6ts54a0h0jaiiOdicPEjUnKEsbTbaoc6w8yMCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /gU9Sj6ESUd69nozq/aDjCEhMN1J6ZcMendhiHAW3n9SBcrq6ts54a0h0jaiiOdicPEjUnKEsbTbaoc6w8yMCw== {"files":[{"bytes":18099,"name":"index.html","sha256":"81380e8c3c4d024314d3680ed664ac3eea8ec1853087ccfec53a5076cc6bd51f"},{"bytes":7687,"name":"publication.md","sha256":"6898d1b11f49d8de4fa213d0b61d683d996f39ae15d36c2bb040e7ddc26a35fd"},{"bytes":7406,"name":"publication.txt","sha256":"a8baf6044676e982525904fab987dff45c3b01cddbf995d32f454611ecc6cb03"},{"bytes":2782,"name":"manifest.json","sha256":"9d85865fb91850c628af5bca955c0250af8220a3a0decc9737b966244e13ee18"},{"bytes":89,"name":"manifest.sig","sha256":"ee7902709e9b925590be27f83417cbe6c949d0f0f992070fa22a8fbb8afee344"},{"bytes":227,"name":"manifest.sig.txt","sha256":"16e21809278bd01388b316cc28deb9fe19aaffd0b8b09820e7f37f8296959f89"}],"publication_id":"OT-2026-000010671"} Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010671
OpenTechnical
This publication supersedes OT-2026-000006418. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010671

Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a8baf6044676e982525904fab987dff45c3b01cddbf995d32f454611ecc6cb03

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006418, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010671, “Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010671.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010671" title: "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010671" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006418, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010671 Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010671 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006418, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010671 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010671 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010671", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1043 }, "figures": [], "files": [ { "bytes": 18099, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81380e8c3c4d024314d3680ed664ac3eea8ec1853087ccfec53a5076cc6bd51f" }, { "bytes": 7687, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6898d1b11f49d8de4fa213d0b61d683d996f39ae15d36c2bb040e7ddc26a35fd" }, { "bytes": 7406, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a8baf6044676e982525904fab987dff45c3b01cddbf995d32f454611ecc6cb03" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010671/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010671", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006418", "title": "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7c70-a698-0edfd7dd4d89" } jpp7R50R7JoKKAG6d6N5YQb6+nYRw56am7tBp4CD0W/XZN3QouHqokdajQfodP+1lAMrA9oP7umFauv2ngvsBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jpp7R50R7JoKKAG6d6N5YQb6+nYRw56am7tBp4CD0W/XZN3QouHqokdajQfodP+1lAMrA9oP7umFauv2ngvsBA== {"files":[{"bytes":17276,"name":"index.html","sha256":"2d609c41a8c72afec9edd2874ce5c0eb841bfb0b343cf3f788d0c2a47125b26a"},{"bytes":6929,"name":"publication.md","sha256":"4ebb4a6adde7ab36f9465dcbccde9c5fe0bff6d33dcbc77e4951e0bef56de0aa"},{"bytes":6665,"name":"publication.txt","sha256":"1fcb8443788b9c0cdac80f36aa73c7700828b10ff97db6d22f6d7993017e59d8"},{"bytes":2732,"name":"manifest.json","sha256":"e584c12197b6877134c51dba9b0224da517f22b588b4ff4e9fdf4783b7fd03e7"},{"bytes":89,"name":"manifest.sig","sha256":"ad6ddbe29ea00755c8871580af33929e86ba0e3dc6f237ed4363b05b84f5132f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5e16310ef493c38f44a9390397a4f3219801bc48a92f1a7ca5ae37ad140420f7"}],"publication_id":"OT-2026-000010672"} Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010672
OpenTechnical
This publication supersedes OT-2026-000006419. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010672

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
1fcb8443788b9c0cdac80f36aa73c7700828b10ff97db6d22f6d7993017e59d8

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006419, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010672, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010672.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010672" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010672" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006419, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010672 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010672 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006419, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010672 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010672 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006420. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010673

Two finger electric gripper

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing
Document SHA-256
36a4a19a0c29bd529b404e277a732201d3ab65e407fd78f1672b77106eeabdef

Abstract

A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]The gripper fingers are carried on the tool side of the mounting flange.

[0006]The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the mounting flange is bolted to the robot flange.

[0008]The electric finger actuator is supplied from the electrical supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0011]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0012]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0013]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0014]The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected).

5. Provenance and status

[0016]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0017]This publication supersedes OT-2026-000006420, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: external_supply removed: a mechanical fingers carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000010673, “Two finger electric gripper,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010673.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010673" title: "Two finger electric gripper" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010673" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "contact detector" - "contact sensing" - "electric actuation" - "mechanical gripping" --- # Two finger electric gripper ## Abstract A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). ## 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0017] This publication supersedes OT-2026-000006420, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: external_supply removed: a mechanical fingers carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000010673 Two finger electric gripper Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010673 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0011] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0012] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0013] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0017] This publication supersedes OT-2026-000006420, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: external_supply removed: a mechanical fingers carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010673 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010673 { "abstract": "A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010673", "categories": [ "robotics-automation/end-effectors/mechanical-grippers", "sensors-controls-machine-vision/position-and-presence-sensing" ], "extent": { "figures": 0, "paragraphs": 17, "words": 536 }, "figures": [], "files": [ { "bytes": 14022, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "627101de0f419faa8a2a5a3e3fe150168dce28480f856f3c14f626f453c5bb65" }, { "bytes": 4347, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "175d09c6330d00aabfcf03d0c01bf9d7cad7f993e35be11c2e9fd7ff7071c0ed" }, { "bytes": 4340, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36a4a19a0c29bd529b404e277a732201d3ab65e407fd78f1672b77106eeabdef" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010673/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "mechanical gripper", "mounting flange", "gripper finger", "contact detector", "contact sensing", "electric actuation", "mechanical gripping" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010673", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006420", "title": "Two finger electric gripper", "uuid": "01a0ae6c-0ee8-78aa-a162-d5967d2f0644" } IaxoByMTzpcxEd0rlt2HIdV65vky7oMd/ViMnntc2dXtqxU5i1ttniOCNPc7RBWjbjIzrkw6IVqdoKCUA+WJDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IaxoByMTzpcxEd0rlt2HIdV65vky7oMd/ViMnntc2dXtqxU5i1ttniOCNPc7RBWjbjIzrkw6IVqdoKCUA+WJDg== {"files":[{"bytes":17503,"name":"index.html","sha256":"a949cc28b21dd5d6f612d3b645200f71704bccf7c524a4273bf5bfc66d63f11f"},{"bytes":7244,"name":"publication.md","sha256":"7bbe2161daffab324221e9a2d6c227492038336604f7f32bbe298c888d93612d"},{"bytes":6975,"name":"publication.txt","sha256":"8589802bee7720ab2736c30252236bf5939bb3af7e394f687e24e9814f3aa804"},{"bytes":2721,"name":"manifest.json","sha256":"0009a29d5848b2b77f7445313f1a97434b26b1f46ba37202101a8dcf3f8f98c7"},{"bytes":89,"name":"manifest.sig","sha256":"9dc834a61a018fd68452437267630c67b2bbff61d97aa7a0da3aa33b405c4ec1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7192db20025b6b1d6fd12bca39526c74edbd7ebc51cac67db94e2d2a86a8adfa"}],"publication_id":"OT-2026-000010674"} Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010674
OpenTechnical
This publication supersedes OT-2026-000006421. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010674

Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8589802bee7720ab2736c30252236bf5939bb3af7e394f687e24e9814f3aa804

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006421, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010674, “Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010674.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010674" title: "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010674" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006421, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010674 Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010674 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006421, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010674 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010674 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010674", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 985 }, "figures": [], "files": [ { "bytes": 17503, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a949cc28b21dd5d6f612d3b645200f71704bccf7c524a4273bf5bfc66d63f11f" }, { "bytes": 7244, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7bbe2161daffab324221e9a2d6c227492038336604f7f32bbe298c888d93612d" }, { "bytes": 6975, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8589802bee7720ab2736c30252236bf5939bb3af7e394f687e24e9814f3aa804" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010674/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010674", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006421", "title": "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7fa8-a1ea-4589cf7b7f57" } X5dAXoHLdOXV6TETsKQZAAx9ajzfFk08Ycpet4B5JQLHGbp2r9Sk329pvc2BikscWVgXLjkV0lOh1SJr0WxTAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: X5dAXoHLdOXV6TETsKQZAAx9ajzfFk08Ycpet4B5JQLHGbp2r9Sk329pvc2BikscWVgXLjkV0lOh1SJr0WxTAQ== {"files":[{"bytes":17597,"name":"index.html","sha256":"a7930533f83755e2dead8d1d70fc2c9df066e69880d9ea277f47eedfb3365d73"},{"bytes":7269,"name":"publication.md","sha256":"7964d1d965886c04549ec113918293d588568edaabb238537423910e699ac128"},{"bytes":6989,"name":"publication.txt","sha256":"712c1a46720156e86ff330a4c34cd575b5c1175c51cfdf9be035b1bc20e92508"},{"bytes":2775,"name":"manifest.json","sha256":"53f206be8ef14cfd9d218b7770ecf198ef508bdd6883ca3709ee0d70cea436ff"},{"bytes":89,"name":"manifest.sig","sha256":"c0424e52955e7608fc1ce853714ad221916f5281d56457fbd80f89b3515c0710"},{"bytes":227,"name":"manifest.sig.txt","sha256":"66724e10f9e98b1b4be45125cc6f552c4d468ef4fc78ca069fc4a61e484e81cb"}],"publication_id":"OT-2026-000010675"} Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010675
OpenTechnical
This publication supersedes OT-2026-000006422. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010675

Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
712c1a46720156e86ff330a4c34cd575b5c1175c51cfdf9be035b1bc20e92508

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006422, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010675, “Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010675.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010675" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010675" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006422, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010675 Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010675 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006422, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010675 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010675 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010675", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 986 }, "figures": [], "files": [ { "bytes": 17597, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a7930533f83755e2dead8d1d70fc2c9df066e69880d9ea277f47eedfb3365d73" }, { "bytes": 7269, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7964d1d965886c04549ec113918293d588568edaabb238537423910e699ac128" }, { "bytes": 6989, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "712c1a46720156e86ff330a4c34cd575b5c1175c51cfdf9be035b1bc20e92508" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010675/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010675", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006422", "title": "Foam pad vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7a75-957b-357aafe00a81" } aIuWA3ta5GzjzqITUuc+9VupMiKb6inu2UwWgzKQD3HYy/ZgEgVMeQs7+TCtav3SBGXAU+ureArkFbwOVeg/AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aIuWA3ta5GzjzqITUuc+9VupMiKb6inu2UwWgzKQD3HYy/ZgEgVMeQs7+TCtav3SBGXAU+ureArkFbwOVeg/AA== {"files":[{"bytes":17444,"name":"index.html","sha256":"8f411cc34a4f80ef1eb78fc9f7ee34ff4f4146369fcbe67e60a6d812dd00ba9b"},{"bytes":7158,"name":"publication.md","sha256":"9a1715a1a2aa0c26fcaa73bc665e00f457d9bbc2a926b35a0e251e36321ba0c2"},{"bytes":6863,"name":"publication.txt","sha256":"d01fe7549da4f83606584bd388e5f3b26eff70f13f006737b15c6be3c2a69154"},{"bytes":2802,"name":"manifest.json","sha256":"316fe6cddeaddbd2125e58f0242dbf1babf5923c014aba4926ab82f9edc78375"},{"bytes":89,"name":"manifest.sig","sha256":"8caa9b9e59fda49880778c220bbd710762ea79c1e2b4bc82877738d5a364063b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bf2c8fb0dea1f393e097a16e085c361599d8f90f99efa3bf4d170ef81e886e0b"}],"publication_id":"OT-2026-000010676"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010676
OpenTechnical
This publication supersedes OT-2026-000006423. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010676

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
d01fe7549da4f83606584bd388e5f3b26eff70f13f006737b15c6be3c2a69154

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006423, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010676, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010676.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010676" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010676" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006423, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010676 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010676 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006423, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010676 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010676 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010676", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 954 }, "figures": [], "files": [ { "bytes": 17444, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8f411cc34a4f80ef1eb78fc9f7ee34ff4f4146369fcbe67e60a6d812dd00ba9b" }, { "bytes": 7158, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9a1715a1a2aa0c26fcaa73bc665e00f457d9bbc2a926b35a0e251e36321ba0c2" }, { "bytes": 6863, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d01fe7549da4f83606584bd388e5f3b26eff70f13f006737b15c6be3c2a69154" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010676/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010676", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006423", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7b53-9e9b-18f5a5caba65" } NsmXuSg7XpbgQ2vrMiWXQ0cm756J1dnd+LlaG5ZxQPO3Zt5YVyhZtvgCyVi4NCp4604/Zt6iLRo47zXrj/v1DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NsmXuSg7XpbgQ2vrMiWXQ0cm756J1dnd+LlaG5ZxQPO3Zt5YVyhZtvgCyVi4NCp4604/Zt6iLRo47zXrj/v1DQ== {"files":[{"bytes":17332,"name":"index.html","sha256":"293be021c9bf98a4c04f60c551fe00dc5b2ecddc468d494b237258955a328953"},{"bytes":7141,"name":"publication.md","sha256":"3e4b6e36a7e3f71f5e98d4ed12effd10b54a71e78572f40f218393435d6c683a"},{"bytes":6850,"name":"publication.txt","sha256":"5ac258e82d016c4df2b268ad8d7f1bc1951f488000d54717169fd2ca9b45a97c"},{"bytes":2787,"name":"manifest.json","sha256":"f2b5df58724e8b32eb6865ff29d42598674edb673b79a5f9d1bb66a705168bda"},{"bytes":89,"name":"manifest.sig","sha256":"d7886ec8730854a18caddfcca39d340e6289354233d64387685a6871a3cb793b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f911a14de1a47fa622aa0626f4728f017d93825552eeac2915b3eb76629ba27d"}],"publication_id":"OT-2026-000010677"} Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010677
OpenTechnical
This publication supersedes OT-2026-000006424. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010677

Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5ac258e82d016c4df2b268ad8d7f1bc1951f488000d54717169fd2ca9b45a97c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006424, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010677, “Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010677.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010677" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010677" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006424, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010677 Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010677 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006424, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010677 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010677 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006425. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010678

Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
c2e39b8a94abf43b2ad84a445c6f4419f2a6b924441b16038d64d9f246b6b7c4

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006425, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010678, “Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010678.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010678" title: "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010678" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006425, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010678 Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010678 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006425, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010678 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010678 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006426. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010679

Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
87344f732de8ff2784c0222843eb54eca12f9846fac3f6a1b4d5b982709007d4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006426, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010679, “Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010679.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010679" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010679" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006426, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010679 Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010679 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006426, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010679 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010679 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010679", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 892 }, "figures": [], "files": [ { "bytes": 16996, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "af230d533c90d80e5cbe11bb79fad6a423a0c1d21ed182216bb2e5c270ebe607" }, { "bytes": 6774, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "728c493a20f8540a3454723b12b8def1f223c7c0ae1bbfa4071cd045c46c6d40" }, { "bytes": 6469, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "87344f732de8ff2784c0222843eb54eca12f9846fac3f6a1b4d5b982709007d4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010679/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010679", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006426", "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7d6e-8286-5731192d875a" } JyfSPXrPT9hUbxwWwGWjvIBFqsAEv+duRZnPl7YufayLHl2LkRNTMLYrSuEU4+LH7vnudf2qOaQGxa6Rh1lWAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JyfSPXrPT9hUbxwWwGWjvIBFqsAEv+duRZnPl7YufayLHl2LkRNTMLYrSuEU4+LH7vnudf2qOaQGxa6Rh1lWAw== {"files":[{"bytes":19311,"name":"index.html","sha256":"e9cd80be1536cebfdf0f8ab3479e3038dce84ec447e68ba44eedada1f8d86528"},{"bytes":8609,"name":"publication.md","sha256":"2e07266eeba01ce203b94314b0a100dcf4a730798663acce58173d5257dfb993"},{"bytes":8298,"name":"publication.txt","sha256":"682a169a37f62f1638aca5aa52eca8a89a43b0dfa636aea058d75da8af844c77"},{"bytes":2829,"name":"manifest.json","sha256":"3d950b6e54bc05c327731b2f385f91e3b14bbffccb55168299ecfb003926dbfc"},{"bytes":89,"name":"manifest.sig","sha256":"bf6889384ceba47d34fd389cdce2413a0e2034906425bb0467b161abd51b87a1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e9462a4f8cb9f274413e08308ecc4b0a3cb9af2f3023ce6a2b583844a6cfa30e"}],"publication_id":"OT-2026-000010680"} Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010680
OpenTechnical
This publication supersedes OT-2026-000006427. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010680

Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
682a169a37f62f1638aca5aa52eca8a89a43b0dfa636aea058d75da8af844c77

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006427, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010680, “Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010680.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010680" title: "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010680" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006427, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010680 Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010680 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006427, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010680 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010680 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010680", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1181 }, "figures": [], "files": [ { "bytes": 19311, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e9cd80be1536cebfdf0f8ab3479e3038dce84ec447e68ba44eedada1f8d86528" }, { "bytes": 8609, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2e07266eeba01ce203b94314b0a100dcf4a730798663acce58173d5257dfb993" }, { "bytes": 8298, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "682a169a37f62f1638aca5aa52eca8a89a43b0dfa636aea058d75da8af844c77" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010680/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010680", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006427", "title": "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7ae2-bf0b-7ca50252925e" } JRey07nUwahb512ReWsCslK3X6Ls27nAf2+X2Mgfd7LnQQoF0stSnFz32XZbg0AchzgJxe4/u7G/nYl3+9jUDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JRey07nUwahb512ReWsCslK3X6Ls27nAf2+X2Mgfd7LnQQoF0stSnFz32XZbg0AchzgJxe4/u7G/nYl3+9jUDw== {"files":[{"bytes":18175,"name":"index.html","sha256":"f9ff57a13ff375ec558ca87b2b0434bda4c29c79d42385724c4f5b72f79ef658"},{"bytes":7724,"name":"publication.md","sha256":"c07e5d2d49dfae46528384fa3da690d47b83090f093c7825ceb2b9a3821055b6"},{"bytes":7443,"name":"publication.txt","sha256":"e1751779a761bc67e5ce84e8bbeb2c3b3ebe543d757ced226be9c885aac43209"},{"bytes":2742,"name":"manifest.json","sha256":"4c47ad2804f56177a8c07dfc40fe5625404797bcbc40c5ce72e4ace7f1848eff"},{"bytes":89,"name":"manifest.sig","sha256":"12470fb9c0e5a44073c2555b87a76f3172ea26d09b7a858c8cada7fd1d5d9741"},{"bytes":227,"name":"manifest.sig.txt","sha256":"728b4df8ff934bbe17c5b056aac2a9c8155ddfcc3513a76d8ec9b9b2fc4f19e7"}],"publication_id":"OT-2026-000010681"} Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010681
OpenTechnical
This publication supersedes OT-2026-000006428. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010681

Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e1751779a761bc67e5ce84e8bbeb2c3b3ebe543d757ced226be9c885aac43209

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006428, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010681, “Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010681.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010681" title: "Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010681" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006428, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010681 Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010681 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006428, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010681 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010681 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010681", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1073 }, "figures": [], "files": [ { "bytes": 18175, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f9ff57a13ff375ec558ca87b2b0434bda4c29c79d42385724c4f5b72f79ef658" }, { "bytes": 7724, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c07e5d2d49dfae46528384fa3da690d47b83090f093c7825ceb2b9a3821055b6" }, { "bytes": 7443, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e1751779a761bc67e5ce84e8bbeb2c3b3ebe543d757ced226be9c885aac43209" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010681/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010681", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006428", "title": "Foam pad vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7601-a641-6c63442058b4" } 9Z60wITbrI1bvxhmVfUiK82QlO10dOsK785JMdxYonOKzgvR/MN9WZiLHhRFVTOA0REUgHkjTNnSkviHto01DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9Z60wITbrI1bvxhmVfUiK82QlO10dOsK785JMdxYonOKzgvR/MN9WZiLHhRFVTOA0REUgHkjTNnSkviHto01DA== {"files":[{"bytes":18241,"name":"index.html","sha256":"fced0b942dc3fb039c1867081c3fad5f3cace97c2a24e66b043aaf8b26ffa030"},{"bytes":7746,"name":"publication.md","sha256":"d46b6b551bed284af9e15fe739657e475e33d45a3338aff61bbcf474305255d9"},{"bytes":7457,"name":"publication.txt","sha256":"28c0114140b1e956daf64a5794df451c96d3398c36ece97d503c93ea99d52495"},{"bytes":2781,"name":"manifest.json","sha256":"4dc4ed628ce5082664249272a5b594cb55d288953cdfb2815fb79b2796cc534d"},{"bytes":89,"name":"manifest.sig","sha256":"ea565bc38cac20939f387181aa7dec315f04b9b08ad73be2924bea70e37f8705"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c51c611d2acb0e60d37b139f4f66e089df2e46e449d5fdd5b6c7e327fa5906e1"}],"publication_id":"OT-2026-000010682"} Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010682
OpenTechnical
This publication supersedes OT-2026-000006429. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010682

Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
28c0114140b1e956daf64a5794df451c96d3398c36ece97d503c93ea99d52495

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006429, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010682, “Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010682.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010682" title: "Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010682" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006429, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010682 Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010682 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006429, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010682 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010682 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010682", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1056 }, "figures": [], "files": [ { "bytes": 18241, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fced0b942dc3fb039c1867081c3fad5f3cace97c2a24e66b043aaf8b26ffa030" }, { "bytes": 7746, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d46b6b551bed284af9e15fe739657e475e33d45a3338aff61bbcf474305255d9" }, { "bytes": 7457, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28c0114140b1e956daf64a5794df451c96d3398c36ece97d503c93ea99d52495" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010682/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010682", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006429", "title": "Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee8-75a9-84ad-1625723e7b7b" } DgH+YOsaYAYkztBkrurBM8t5ruOzbCBWOajdmie0z2XW8rRfvrd7ZuAmMfETrANXKLgEmgjWUHTsOrZgmjlZAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DgH+YOsaYAYkztBkrurBM8t5ruOzbCBWOajdmie0z2XW8rRfvrd7ZuAmMfETrANXKLgEmgjWUHTsOrZgmjlZAw== {"files":[{"bytes":17369,"name":"index.html","sha256":"6542641e826102848136542b88262e3047886f2b8da80267594780a7fe6ba609"},{"bytes":7037,"name":"publication.md","sha256":"ef4f8ce6b230f1897d940d34da44a913bcfbd834fd3cac1527bdb888af3f4876"},{"bytes":6712,"name":"publication.txt","sha256":"f5063583dc0b01b35f888965a81a510abb5a0c9d399f144e1ee9557e1c6725ff"},{"bytes":2818,"name":"manifest.json","sha256":"2774ad3dd2537fe78fa21d81b1bc70444dece53d7150bba6d1850467ff4ab028"},{"bytes":89,"name":"manifest.sig","sha256":"aef0abd2ad438a4e3c26db2cb26ce61188185059ac29aa58d8a7892071f137df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4191a61f34940a1ea2412661119970edd03a7a5a4a71c723c1b6c76a5bdf2c73"}],"publication_id":"OT-2026-000010683"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010683
OpenTechnical
This publication supersedes OT-2026-000006430. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010683

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f5063583dc0b01b35f888965a81a510abb5a0c9d399f144e1ee9557e1c6725ff

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0017]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006430, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010683, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010683.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010683" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010683" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006430, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010683 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010683 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0017] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006430, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010683 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010683 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010683", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 919 }, "figures": [], "files": [ { "bytes": 17369, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6542641e826102848136542b88262e3047886f2b8da80267594780a7fe6ba609" }, { "bytes": 7037, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ef4f8ce6b230f1897d940d34da44a913bcfbd834fd3cac1527bdb888af3f4876" }, { "bytes": 6712, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f5063583dc0b01b35f888965a81a510abb5a0c9d399f144e1ee9557e1c6725ff" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010683/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010683", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006430", "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7f16-9a15-b5d21ac76136" } 18eZhcg5X5pjMgcEB0CPWw+6uXlWlPCOhMcly7aZ5ApIU1cUmDLAlaDghXCJpRljrpHJu3etFkavMx8uHY3xDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 18eZhcg5X5pjMgcEB0CPWw+6uXlWlPCOhMcly7aZ5ApIU1cUmDLAlaDghXCJpRljrpHJu3etFkavMx8uHY3xDQ== {"files":[{"bytes":17831,"name":"index.html","sha256":"ed1b89f4a4f4d1f078c0767b0fd7fe87795b5fa7db3d08d6884cb3bb85050d0a"},{"bytes":7451,"name":"publication.md","sha256":"e40dd1bffba443c1c102a19be74fe88ea8f8aea1adfd37bbe84a28098c6dbd1a"},{"bytes":7145,"name":"publication.txt","sha256":"b377bb75c7a836461ea2f3cac8aee0ff29ab00bef0831eab828c950e51259ec9"},{"bytes":2780,"name":"manifest.json","sha256":"43857b31676391b442789279078b423af37b61e6207a5bb71da3bd971701e502"},{"bytes":89,"name":"manifest.sig","sha256":"fa21df0d9a993e6234f78f6df044c5c55681cfde7b93cbc7cc1ce90918d724a4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"540b02c6db90a60dfaede4db5d9105aaae291bfc7e4deef55d06b262d792788a"}],"publication_id":"OT-2026-000010684"} Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010684
OpenTechnical
This publication supersedes OT-2026-000006431. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010684

Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b377bb75c7a836461ea2f3cac8aee0ff29ab00bef0831eab828c950e51259ec9

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006431, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010684, “Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010684.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010684" title: "Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010684" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006431, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010684 Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010684 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006431, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010684 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010684 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010684", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 998 }, "figures": [], "files": [ { "bytes": 17831, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ed1b89f4a4f4d1f078c0767b0fd7fe87795b5fa7db3d08d6884cb3bb85050d0a" }, { "bytes": 7451, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e40dd1bffba443c1c102a19be74fe88ea8f8aea1adfd37bbe84a28098c6dbd1a" }, { "bytes": 7145, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b377bb75c7a836461ea2f3cac8aee0ff29ab00bef0831eab828c950e51259ec9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010684/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010684", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006431", "title": "Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-79fa-88c8-9097fe2415e0" } LV9b9dIo/03/4MoQe/+pG1W/ezQevhuHcxxvGv3ikZOjFOeP7fO8FhInZUD/CZe21QL2bpv8k8NQFoAc37DSCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LV9b9dIo/03/4MoQe/+pG1W/ezQevhuHcxxvGv3ikZOjFOeP7fO8FhInZUD/CZe21QL2bpv8k8NQFoAc37DSCQ== {"files":[{"bytes":19233,"name":"index.html","sha256":"f6890e805ba4f8a2976c170cae85e35b267cc913c012a693c1ee1de0cc5de01e"},{"bytes":8486,"name":"publication.md","sha256":"2b73c071f68e3da04692c6793f862466e674bc2d054004eeafdb04fda7f85bed"},{"bytes":8153,"name":"publication.txt","sha256":"0a9d536001ec49aff964480841efd2db310d330ddc4eaea0ee02e3a0dbf14884"},{"bytes":2855,"name":"manifest.json","sha256":"fddcb8b5bea233202d2a3479bdfe461ad77924f8485139ca7116ac71593147c9"},{"bytes":89,"name":"manifest.sig","sha256":"8146aa07fd3324096085fe1ffc09ed502f556b706670080ae4808557326a0a17"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6818129afa871d3ad26c4a333ee4161f15a09b5a8afa2211ade22932ca4a1950"}],"publication_id":"OT-2026-000010685"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010685
OpenTechnical
This publication supersedes OT-2026-000006433. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010685

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0a9d536001ec49aff964480841efd2db310d330ddc4eaea0ee02e3a0dbf14884

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cup is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006433, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010685, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010685.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010685" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010685" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006433, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010685 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010685 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006433, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010685 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010685 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010685", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1157 }, "figures": [], "files": [ { "bytes": 19233, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6890e805ba4f8a2976c170cae85e35b267cc913c012a693c1ee1de0cc5de01e" }, { "bytes": 8486, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2b73c071f68e3da04692c6793f862466e674bc2d054004eeafdb04fda7f85bed" }, { "bytes": 8153, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0a9d536001ec49aff964480841efd2db310d330ddc4eaea0ee02e3a0dbf14884" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010685/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010685", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006433", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-75e3-a2c8-8d395fe556d7" } OJz9lhfFemxXnM3nI38RopaGl5kROGgxyEROP8O83uUGP5z2bq1/+owXtkmNXngZLzubpcCv+k1PfykFMCcwAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OJz9lhfFemxXnM3nI38RopaGl5kROGgxyEROP8O83uUGP5z2bq1/+owXtkmNXngZLzubpcCv+k1PfykFMCcwAA== {"files":[{"bytes":18662,"name":"index.html","sha256":"718c890183edbdb74e321abc2287fc3d5ea6ee9d9a8672d9ffc7818539bd81ec"},{"bytes":8128,"name":"publication.md","sha256":"0811265fa68c8731831e8ce20f84a969ea4322a6165729e32b3fc209112809a2"},{"bytes":7850,"name":"publication.txt","sha256":"6ccde7c5c883708123eb10c228a34f0b515d06ef8b0eec93e5699516f3bbe843"},{"bytes":2786,"name":"manifest.json","sha256":"63e9098ad76892bbef7667c7a9f67b4738a8c98d42925de9578c373e1fd0c53b"},{"bytes":89,"name":"manifest.sig","sha256":"797e16d3334695263049b02e960ff620913296bb9eeb0a35e3312ae9adc86b58"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b9cdd413b66c97c4450058dba12b91e3c1cabbbb60260b9f446033b836cb8b51"}],"publication_id":"OT-2026-000010686"} Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010686
OpenTechnical
This publication supersedes OT-2026-000006434. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010686

Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6ccde7c5c883708123eb10c228a34f0b515d06ef8b0eec93e5699516f3bbe843

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006434, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010686, “Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010686.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010686" title: "Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010686" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006434, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010686 Four cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010686 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006434, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010686 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010686 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006435. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010687

Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
aaefe24e7ebb5e149f663672eeadbc40a4fb24a31aceed8876d3982a8dba4134

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006435, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010687, “Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010687.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010687" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010687" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006435, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010687 Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010687 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006435, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010687 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010687 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, three zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010687", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 984 }, "figures": [], "files": [ { "bytes": 17588, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "704fcd87224951bf79b54e9e05d885bbe428657c531caffb4b6fcaeb9b55fbed" }, { "bytes": 7306, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fdf6b78209b71d8cd0c6107ef86a7c8376c118c9f219fc7596e8fa5a0e3a4ce6" }, { "bytes": 7021, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "aaefe24e7ebb5e149f663672eeadbc40a4fb24a31aceed8876d3982a8dba4134" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010687/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010687", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006435", "title": "Three bellows cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-794a-ba11-2585648dfc01" } w0nu8No7VHfagG/ru8OvKPkP4fnOVDxt2LfOrc5vH8eO35dJt2MryFsphof8wgQTdu4K699yrMxl5i346lvpCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w0nu8No7VHfagG/ru8OvKPkP4fnOVDxt2LfOrc5vH8eO35dJt2MryFsphof8wgQTdu4K699yrMxl5i346lvpCQ== {"files":[{"bytes":18485,"name":"index.html","sha256":"ce1ab28cb18e481fc2da928cf315b5576a81ffe45d9c92f04d09034758bf2be2"},{"bytes":7876,"name":"publication.md","sha256":"0b4f2a0574374197fd594e11aedb125cc0d9338ba998f6a760fc868d4c99991b"},{"bytes":7549,"name":"publication.txt","sha256":"d7541b821eec52e793c8e76505525e239fed2a4ab64025c85abb815f64fcae32"},{"bytes":2836,"name":"manifest.json","sha256":"e4060da39ae0541557894bd994b44bcbd3a47c273dc556bb15b70f46064c066a"},{"bytes":89,"name":"manifest.sig","sha256":"c917bbcf1d309480d27365103aaa0e844b0d36175641715d23301d8af7f7f084"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87f5c2224935847ea1dfb0571184cbafd9ace57e072148f71c16c8275b945743"}],"publication_id":"OT-2026-000010688"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010688
OpenTechnical
This publication supersedes OT-2026-000006436. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010688

Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d7541b821eec52e793c8e76505525e239fed2a4ab64025c85abb815f64fcae32

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006436, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010688, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010688.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010688" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010688" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006436, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010688 Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010688 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006436, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010688 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010688 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010688", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1049 }, "figures": [], "files": [ { "bytes": 18485, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ce1ab28cb18e481fc2da928cf315b5576a81ffe45d9c92f04d09034758bf2be2" }, { "bytes": 7876, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0b4f2a0574374197fd594e11aedb125cc0d9338ba998f6a760fc868d4c99991b" }, { "bytes": 7549, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d7541b821eec52e793c8e76505525e239fed2a4ab64025c85abb815f64fcae32" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010688/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010688", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006436", "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-72b2-a4b5-7269d0799993" } 5D2H1Sos5OnQgf61hzyc1//cdu7idaDzu0M+IzRxPbhQj9k8c1kcgEGGf4vicfi4f7nzW3iUUVeZNZ3z/aNRCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5D2H1Sos5OnQgf61hzyc1//cdu7idaDzu0M+IzRxPbhQj9k8c1kcgEGGf4vicfi4f7nzW3iUUVeZNZ3z/aNRCw== {"files":[{"bytes":18172,"name":"index.html","sha256":"8bf678fa7f404e501138b4c2aae1abbb0a690c8ab05cd5db66b1d88f0f6daa6e"},{"bytes":7720,"name":"publication.md","sha256":"98e5af6d7cb2d7bb47d320b7ce60d5cf8be1bdb7206423da1136d7c0ddc5ed26"},{"bytes":7391,"name":"publication.txt","sha256":"11c02a3771346d476e4ddc4e80d0e383447d9ffaa42a87fe873b71c7bfc59714"},{"bytes":2821,"name":"manifest.json","sha256":"1b918a87343f1aa8f2a704550c88a2016459e2a8f88ed180bee3e44c55fab5c1"},{"bytes":89,"name":"manifest.sig","sha256":"b72e75b428bfe7feb088043a83e72007f295f3abb6d877c5ec5a4a960a2f913d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c48272d0697ab643f8a9b4e842b252e31c201819b65a868c31cecb984d49efc8"}],"publication_id":"OT-2026-000010689"} Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010689
OpenTechnical
This publication supersedes OT-2026-000006437. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010689

Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
11c02a3771346d476e4ddc4e80d0e383447d9ffaa42a87fe873b71c7bfc59714

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006437, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010689, “Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010689.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010689" title: "Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010689" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006437, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010689 Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010689 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006437, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010689 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010689 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010689", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1034 }, "figures": [], "files": [ { "bytes": 18172, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8bf678fa7f404e501138b4c2aae1abbb0a690c8ab05cd5db66b1d88f0f6daa6e" }, { "bytes": 7720, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "98e5af6d7cb2d7bb47d320b7ce60d5cf8be1bdb7206423da1136d7c0ddc5ed26" }, { "bytes": 7391, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "11c02a3771346d476e4ddc4e80d0e383447d9ffaa42a87fe873b71c7bfc59714" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010689/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010689", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006437", "title": "Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-709c-8769-d123cdfc5de1" } dWtycp0VNm2M0GaxjJN3MKQFkFEIww1sRixJVxIAS38zfDdBQADCwqwpwoBWQlfZ3LpcuYsV4q8h4AhEEngMCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dWtycp0VNm2M0GaxjJN3MKQFkFEIww1sRixJVxIAS38zfDdBQADCwqwpwoBWQlfZ3LpcuYsV4q8h4AhEEngMCg== {"files":[{"bytes":17300,"name":"index.html","sha256":"7553eaeb8cfe767f51d0bad6b10b6c2d8c6f3840560963010179d4e67a8146ab"},{"bytes":7152,"name":"publication.md","sha256":"9e7a5a43648194cf06fc2b21f6fcd4e49ef04f8ceee18b9981698cf96560f622"},{"bytes":6837,"name":"publication.txt","sha256":"ab8990980aab12e61acfb6080cf03c190f9632f9d76125edf8692a3ff0d15e2c"},{"bytes":2825,"name":"manifest.json","sha256":"abe1138be27c6b394d1d34b4cfd542876bfa86cb31e734baab32084767fe4bd1"},{"bytes":89,"name":"manifest.sig","sha256":"d920a3aacf19d069111de7129a9abdbaa265ef8fcb5613f5be3562c92f0b842e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87a63507955e4de1fa032ce9d71efc5c555c89a67b8f50ec7f36c2dae0b0def7"}],"publication_id":"OT-2026-000010690"} Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010690
OpenTechnical
This publication supersedes OT-2026-000006439. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010690

Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ab8990980aab12e61acfb6080cf03c190f9632f9d76125edf8692a3ff0d15e2c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006439, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010690, “Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010690.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010690" title: "Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010690" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006439, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010690 Foam pad vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010690 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006439, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010690 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010690 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006440. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010691

Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
df9c2e8af2f242ec1e0a1fd440b1d735939857b3fba9afdcf58afcb58c7be7b9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006440, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010691, “Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010691.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010691" title: "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010691" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006440, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010691 Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010691 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006440, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010691 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010691 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010691", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1065 }, "figures": [], "files": [ { "bytes": 18155, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "61f4f1ea9c5c24c901d51b117443f5dd56780b57ede9bb8ca9b77a805daaa5e7" }, { "bytes": 7750, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b5e67b78fccbfae520d9736a6a4fc1f6f2a66c3da8a1aac8da91f9009ed4266f" }, { "bytes": 7461, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "df9c2e8af2f242ec1e0a1fd440b1d735939857b3fba9afdcf58afcb58c7be7b9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010691/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010691", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006440", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7337-9b0f-9c3ee5a70faf" } yvOGXEj0Ou1dbItIBamhOuCmb9Yf2q6yPKf/gwtV/SCAmvpuSJXbbJV4llkk4J5/Rx4LkDCTi25BXTbk8ZtODg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yvOGXEj0Ou1dbItIBamhOuCmb9Yf2q6yPKf/gwtV/SCAmvpuSJXbbJV4llkk4J5/Rx4LkDCTi25BXTbk8ZtODg== {"files":[{"bytes":17642,"name":"index.html","sha256":"00a72d2b975acfed85ca1980dc7e05d7f305faf2a226487c896fcce4e71c0563"},{"bytes":7196,"name":"publication.md","sha256":"af48957890c0db1124e1b0dea21fb1e2fbbf1956c268d22275e9236ef71d356d"},{"bytes":6876,"name":"publication.txt","sha256":"bdd6401385646d1eb03a87548c92891ca2be52b7d570fe15b83aeb51b91405e4"},{"bytes":2799,"name":"manifest.json","sha256":"ec03a146565a595e143251ca60a6f604c6ede36ed38dab19ffc406bc7627c410"},{"bytes":89,"name":"manifest.sig","sha256":"45a3421ab351b1a2ace0aa5132a419ed31fa3d6c967436e94e74250c791ce2b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f8d4a36508b8cc414ee9d6ce42abd65f36ba1cfafb94eb88f07847ea3a982ce5"}],"publication_id":"OT-2026-000010692"} Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010692
OpenTechnical
This publication supersedes OT-2026-000006441. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010692

Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
bdd6401385646d1eb03a87548c92891ca2be52b7d570fe15b83aeb51b91405e4

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006441, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010692, “Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010692.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010692" title: "Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010692" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006441, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010692 Six bellows cup vacuum gripper, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010692 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006441, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010692 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010692 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006442. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010693

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
89ded325603fdb421462ed2825a991ce23dda90e2e8a33c1d240871d7d79ed4d

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006442, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010693, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010693.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010693" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010693" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006442, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010693 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010693 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006442, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010693 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010693 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010693", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1038 }, "figures": [], "files": [ { "bytes": 18003, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dce77bb3bce3e9e5e4e51b62db18b49a44878e30966f2d4246b0b72f356a6f0e" }, { "bytes": 7554, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2e4156d5c9230efe06e7cecb788032f62f6430dc21ab447b7f8de47702c92154" }, { "bytes": 7281, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "89ded325603fdb421462ed2825a991ce23dda90e2e8a33c1d240871d7d79ed4d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010693/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010693", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006442", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee8-79b3-a4e3-2644598370f4" } E/+3QzadnsHgbFuKXBP7irt0bhX4PdodUsCt23BZBnEDX7lvvO0oO16Rf36Z6TDN5j5KSM8jTNFzpxd0YukoCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: E/+3QzadnsHgbFuKXBP7irt0bhX4PdodUsCt23BZBnEDX7lvvO0oO16Rf36Z6TDN5j5KSM8jTNFzpxd0YukoCQ== {"files":[{"bytes":16892,"name":"index.html","sha256":"f5ab15b04eeef6cc315afdf7af99090685d96d5d2b8cd19f1b6c905f43afec9f"},{"bytes":6581,"name":"publication.md","sha256":"d40d6a70ad32fbd5a77e97ebd7db7ca93206ac0e590732e92ddf95c138e8bad5"},{"bytes":6280,"name":"publication.txt","sha256":"9d4268aade3d50cd3439082b85ab5876c319413632bd17e00bfcd48785910053"},{"bytes":2766,"name":"manifest.json","sha256":"910faea80f8b7915f0f1053712ce224d2a0eee2bfe678bddd3c4042cd098f95b"},{"bytes":89,"name":"manifest.sig","sha256":"c5d5e58e4619d4239be56d88b242fcd38e664288c425918fe41c31f663c231bf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"76f044c90f5abab0b9769fa2422b489e51a44453a2af67cde499b27681d723a9"}],"publication_id":"OT-2026-000010694"} Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010694
OpenTechnical
This publication supersedes OT-2026-000006443. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010694

Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9d4268aade3d50cd3439082b85ab5876c319413632bd17e00bfcd48785910053

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006443, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007194.

Publication information

Citation

OpenTechnical Publication OT-2026-000010694, “Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010694.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010694" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010694" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006443, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007194. OPENTECHNICAL PUBLICATION OT-2026-000010694 Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010694 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006443, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007194. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010694 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010694 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010694", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16892, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f5ab15b04eeef6cc315afdf7af99090685d96d5d2b8cd19f1b6c905f43afec9f" }, { "bytes": 6581, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d40d6a70ad32fbd5a77e97ebd7db7ca93206ac0e590732e92ddf95c138e8bad5" }, { "bytes": 6280, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9d4268aade3d50cd3439082b85ab5876c319413632bd17e00bfcd48785910053" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010694/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010694", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006443", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-74f0-8cf2-2386b9791a44" } Fv2jaQQrFoPPGL/6c0p/ih/tGYkK4SHYW+MsX0Y73CIiAYxUJ0c5VmBjWBq5YcvvmKSL+aUvjWp65JQtEg0TCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Fv2jaQQrFoPPGL/6c0p/ih/tGYkK4SHYW+MsX0Y73CIiAYxUJ0c5VmBjWBq5YcvvmKSL+aUvjWp65JQtEg0TCw== {"files":[{"bytes":18307,"name":"index.html","sha256":"84bfb6bd5a3b8f5cb14360b1359e3711978b49ba2efd9a849f38ed16d8d98b33"},{"bytes":7729,"name":"publication.md","sha256":"a4c16c14ee13b7291a0f5bd0d25d4b69ad330ef5af008b062aa85ea1c0ef3990"},{"bytes":7407,"name":"publication.txt","sha256":"91b4be81915311d0a43c8e423169324faa799128e3adff0c32f692914af98da6"},{"bytes":2817,"name":"manifest.json","sha256":"fce9709390634b54d823345cf21b2a8b740471e00d51a695e1099e230e59ecd6"},{"bytes":89,"name":"manifest.sig","sha256":"f78662aec002bc812514dea02014f03f5a6dec2f4901f077bb59b15c6281a4b9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a6dda0f83ae758f95ea1f13102b40bb5ed07345c0ad45f1a23a0f3aa04f0771b"}],"publication_id":"OT-2026-000010695"} Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000010695
OpenTechnical
This publication supersedes OT-2026-000006444. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010695

Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
91b4be81915311d0a43c8e423169324faa799128e3adff0c32f692914af98da6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006444, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010695, “Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010695.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010695" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010695" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006444, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010695 Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010695 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006444, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010695 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010695 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010695", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1042 }, "figures": [], "files": [ { "bytes": 18307, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "84bfb6bd5a3b8f5cb14360b1359e3711978b49ba2efd9a849f38ed16d8d98b33" }, { "bytes": 7729, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a4c16c14ee13b7291a0f5bd0d25d4b69ad330ef5af008b062aa85ea1c0ef3990" }, { "bytes": 7407, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "91b4be81915311d0a43c8e423169324faa799128e3adff0c32f692914af98da6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010695/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "pressure sensor", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010695", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006444", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae6c-0ee8-7d00-893c-5f47c0713f51" } pJTZ/cnjIE1ApL7ABOF7S+Xr+GsNJEZm8xFwdNilwxt11ssond7ruJw0UZKFcFCcGiLyVLG7hg32uFeLSBtjDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pJTZ/cnjIE1ApL7ABOF7S+Xr+GsNJEZm8xFwdNilwxt11ssond7ruJw0UZKFcFCcGiLyVLG7hg32uFeLSBtjDQ== {"files":[{"bytes":16394,"name":"index.html","sha256":"fe1c0e80357d5727d89f50b9c0f7533cc1e355060183ef5babbec90afa48797b"},{"bytes":6305,"name":"publication.md","sha256":"b4ec3a83635bf265138181a4fc9fcdf2675e94206f3639b274c4285a0dea2dd9"},{"bytes":6035,"name":"publication.txt","sha256":"96a04196ec4068a88a2f0407fecbf626ca711e5c1d8acef4083a28361038b090"},{"bytes":2695,"name":"manifest.json","sha256":"8bb2e32092e4ff285e4528a326e53e4d0f6ccc8d341d78507fc89aada79ffa14"},{"bytes":89,"name":"manifest.sig","sha256":"30d5c8dfd90e642c92eaf45664e59aa4c609456d9a0cff0cf57a5cc1a1be1c45"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a9cc7364a93a1721bc6b738670cf31d3c89b628a7532434cae5b03aaeefa8888"}],"publication_id":"OT-2026-000010696"} Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010696
OpenTechnical
This publication supersedes OT-2026-000006445. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010696

Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
96a04196ec4068a88a2f0407fecbf626ca711e5c1d8acef4083a28361038b090

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006445, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010696, “Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010696.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010696" title: "Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010696" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006445, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010696 Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010696 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006445, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010696 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010696 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006446. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010697

Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
99169480455874c7d7f3d79b50a5fb6d51282596e2aee542c6ee5d420f83fde7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006446, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010697, “Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010697.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010697" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010697" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006446, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010697 Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010697 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006446, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010697 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010697 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006447. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010698

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b0d093776dadc6a064f0c4ce6a7d55e342302b8a9cf8130fb69bd39237f3435a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006447, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010698, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010698.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010698" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010698" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006447, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010698 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010698 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006447, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010698 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010698 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010698", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 722 }, "figures": [], "files": [ { "bytes": 15607, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bdf20dc5980f02d3f036ad9619c65a2bc07b8f9301669bb605762abf1db44603" }, { "bytes": 5625, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf7f4f6502460a8f87e67d40f657183f424e0cb339743568e1aa9ba6d271342c" }, { "bytes": 5368, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b0d093776dadc6a064f0c4ce6a7d55e342302b8a9cf8130fb69bd39237f3435a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010698/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010698", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006447", "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7a14-8a98-6f6b64e78ec0" } cgMZGcxS4V12Ht2EnWIVRGTgPTryc2pKLuck4RMgoTpjnaMMw89J0hJfRfFrxedkda19t+8wJwj33FUo51YADQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cgMZGcxS4V12Ht2EnWIVRGTgPTryc2pKLuck4RMgoTpjnaMMw89J0hJfRfFrxedkda19t+8wJwj33FUo51YADQ== {"files":[{"bytes":16952,"name":"index.html","sha256":"64d22ee25cbcb93ec7fe4c2f63a92c92a98032f01acc8ff755bf9f526244d69f"},{"bytes":6802,"name":"publication.md","sha256":"5bcbd2331aea98a5b950a900ca1ada7c95f063ddd6c5826a1ea54d41b5a2b012"},{"bytes":6496,"name":"publication.txt","sha256":"0cdede430d31fa698a7f998d14db11450d34ff309413c8af1cfa4d6eccfcfb8f"},{"bytes":2795,"name":"manifest.json","sha256":"8f4211827c7a19d4ea19c416c40522dc4b68f4e61a297dac18ad453814354fef"},{"bytes":89,"name":"manifest.sig","sha256":"f60e2ae2935d1530002e38c205ad663230c5b233a76fc2045b3f0ddebe2dc78a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7dfe641b24c27ef2fb4a531c4e610248b1730b525f78a142d4aa756983fa40b6"}],"publication_id":"OT-2026-000010699"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010699
OpenTechnical
This publication supersedes OT-2026-000006448. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010699

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
0cdede430d31fa698a7f998d14db11450d34ff309413c8af1cfa4d6eccfcfb8f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006448, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010699, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010699.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010699" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010699" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006448, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010699 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010699 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006448, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010699 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010699 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010699", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 892 }, "figures": [], "files": [ { "bytes": 16952, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64d22ee25cbcb93ec7fe4c2f63a92c92a98032f01acc8ff755bf9f526244d69f" }, { "bytes": 6802, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5bcbd2331aea98a5b950a900ca1ada7c95f063ddd6c5826a1ea54d41b5a2b012" }, { "bytes": 6496, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0cdede430d31fa698a7f998d14db11450d34ff309413c8af1cfa4d6eccfcfb8f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010699/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010699", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006448", "title": "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-714f-bec4-450195349d7e" } L40+HK86y/2ookIMGycbvcsyPD4COPON47krpLwgk5FYjsuDVqJG2q3552aEEe2VCactj0wwzLeVDTi9G8lxAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L40+HK86y/2ookIMGycbvcsyPD4COPON47krpLwgk5FYjsuDVqJG2q3552aEEe2VCactj0wwzLeVDTi9G8lxAA== {"files":[{"bytes":17316,"name":"index.html","sha256":"8f7349f966ad571c3e379751de3d4baa57104720be0b58a2c78527a2223a69c6"},{"bytes":6959,"name":"publication.md","sha256":"73d8b0cbfb2c52ca2566cada05ed4d5f2d1992a5ab8b0385d8c9a9c7d157f90c"},{"bytes":6636,"name":"publication.txt","sha256":"f7652c056f8607050ea194313c14d9a44e5f0990f56701040f910e405314b0ef"},{"bytes":2826,"name":"manifest.json","sha256":"748f551e916c7469e58c4f4222d8d37149dd22ef36582fff9e69bf5649964402"},{"bytes":89,"name":"manifest.sig","sha256":"279d34cbee5f7eb2906178a9b24b76290c63d019595f96791a3a59a163ce28bf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2c3c805006ed7499447c67b108770a9e44846e3891f3b89ed39ec9752e30c97b"}],"publication_id":"OT-2026-000010700"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010700
OpenTechnical
This publication supersedes OT-2026-000006449. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010700

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
f7652c056f8607050ea194313c14d9a44e5f0990f56701040f910e405314b0ef

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006449, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010700, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010700.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010700" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010700" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006449, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010700 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010700 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006449, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010700 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010700 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010700", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 902 }, "figures": [], "files": [ { "bytes": 17316, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8f7349f966ad571c3e379751de3d4baa57104720be0b58a2c78527a2223a69c6" }, { "bytes": 6959, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "73d8b0cbfb2c52ca2566cada05ed4d5f2d1992a5ab8b0385d8c9a9c7d157f90c" }, { "bytes": 6636, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f7652c056f8607050ea194313c14d9a44e5f0990f56701040f910e405314b0ef" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010700/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010700", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006449", "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-76ab-b58e-8c5534441922" } C8q+E6LbyL+rCNKPQCUpvZtY4XK4Gh9SIwodY5begQDtJNkfxGWtTWs+MClLkhVgTX5c95rYPmLGWPmIF20uCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C8q+E6LbyL+rCNKPQCUpvZtY4XK4Gh9SIwodY5begQDtJNkfxGWtTWs+MClLkhVgTX5c95rYPmLGWPmIF20uCA== {"files":[{"bytes":17845,"name":"index.html","sha256":"149c513a698739dd0eff10a83e1bed92ea96cc1960feda64e03731d416c415c4"},{"bytes":7333,"name":"publication.md","sha256":"51b8e382f2f2c284232e30011cdd7825511793470b4a0c3491531794248b6791"},{"bytes":7029,"name":"publication.txt","sha256":"0f6076a1e4a587455694e2d59139bc4371d289526d332a4efd9e820551f812fe"},{"bytes":2786,"name":"manifest.json","sha256":"02e265d8e0a3bbc7340f3f2352d09ad9ed002f80e367b2bf8e3e55cfc097cdaa"},{"bytes":89,"name":"manifest.sig","sha256":"0529c45319f8863b2f9422b576b5b904d01ad00788361c4aed6cf787d9232942"},{"bytes":227,"name":"manifest.sig.txt","sha256":"51a2eaf2a456b34fd8925dae9d8b0a3e1043374e9c0c8b0c12533d9c0d2ff339"}],"publication_id":"OT-2026-000010701"} Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010701
OpenTechnical
This publication supersedes OT-2026-000006450. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010701

Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
0f6076a1e4a587455694e2d59139bc4371d289526d332a4efd9e820551f812fe

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006450, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010701, “Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010701.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010701" title: "Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010701" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006450, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010701 Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010701 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006450, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010701 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010701 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006451. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010702

Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
7fe2d33e7d445e93faf408d6a6e89f8bcdef6aa61e5e2f8c3f766adb135b45a2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006451, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010702, “Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010702.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010702" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010702" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006451, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010702 Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010702 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006451, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010702 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010702 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010702", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1078 }, "figures": [], "files": [ { "bytes": 18296, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81feea3d8bd9f992b97ebc606277c7379fb8f95beee2ecaeb3dc48e462b83fb6" }, { "bytes": 7829, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c4cdbf5ef39e1bf26cb199de9af3d0cecb4cb777a29715cade6d47f6a8def1bc" }, { "bytes": 7556, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7fe2d33e7d445e93faf408d6a6e89f8bcdef6aa61e5e2f8c3f766adb135b45a2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010702/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010702", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006451", "title": "Foam pad vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-767f-893a-b06e9331eceb" } /2RpK7CCSGZaPv5NTyVLgkwEAqlM1IH4fWtpOXuLpEHjiV4WjnEcsCq1iysrZkkGZowFs/NhvIOuJW1TkJW3Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /2RpK7CCSGZaPv5NTyVLgkwEAqlM1IH4fWtpOXuLpEHjiV4WjnEcsCq1iysrZkkGZowFs/NhvIOuJW1TkJW3Aw== {"files":[{"bytes":17237,"name":"index.html","sha256":"e1e71fed2c4da5702fc87f564f231a584cb7754e3478c202387b1b7e7b0185c5"},{"bytes":7107,"name":"publication.md","sha256":"768a8cc1691cbb582a39d09697386c51a52a2312310d1d828bee8cd4afdfc99f"},{"bytes":6775,"name":"publication.txt","sha256":"bf793935c8d6df4c011849d64b09ace14a2e8d86727af3b4af2878bec6b4ac75"},{"bytes":2857,"name":"manifest.json","sha256":"0f33bb2099d03c0c2539a8d353704a1e6f665281ef649dd20132146f75ab0486"},{"bytes":89,"name":"manifest.sig","sha256":"971ae473a467cc29ee63b4535e4bfddf76d584df7d2bae342c06c03d853d68b8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aaf869f28754216256fef7e9537524b07330ab1a8ce07b220e3e21b7d3a668f0"}],"publication_id":"OT-2026-000010703"} Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010703
OpenTechnical
This publication supersedes OT-2026-000006452. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010703

Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
bf793935c8d6df4c011849d64b09ace14a2e8d86727af3b4af2878bec6b4ac75

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006452, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010703, “Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010703.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010703" title: "Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010703" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006452, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010703 Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010703 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006452, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010703 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010703 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010703", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 941 }, "figures": [], "files": [ { "bytes": 17237, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e1e71fed2c4da5702fc87f564f231a584cb7754e3478c202387b1b7e7b0185c5" }, { "bytes": 7107, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "768a8cc1691cbb582a39d09697386c51a52a2312310d1d828bee8cd4afdfc99f" }, { "bytes": 6775, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bf793935c8d6df4c011849d64b09ace14a2e8d86727af3b4af2878bec6b4ac75" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010703/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010703", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006452", "title": "Three bellows cup vacuum gripper, three zone face, plant vacuum fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7cae-94c8-75174e898208" } 3M17JQBc3Enep8DVCjY6IFvO8qbS3ViS+Uo0ZTE2ms0/68OItV/ALAy8pLxlhCwqn7PXwND7t/gbfTl/jQkkBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3M17JQBc3Enep8DVCjY6IFvO8qbS3ViS+Uo0ZTE2ms0/68OItV/ALAy8pLxlhCwqn7PXwND7t/gbfTl/jQkkBQ== {"files":[{"bytes":17647,"name":"index.html","sha256":"02b481eba6791a6c8caac0cdacbf69a937b190a5df66590ff390257fc87be021"},{"bytes":7253,"name":"publication.md","sha256":"e5e7b3b1f3fee577a9c400a89e82f8217e528d80d1a2cc358cfe4726b27d53d2"},{"bytes":6952,"name":"publication.txt","sha256":"66d930791dce08a1892acfad4826c15129aaf9e3b850848db1415b41781febbf"},{"bytes":2781,"name":"manifest.json","sha256":"886c4bca61f25e58050f94cbee6e0cc4940b274a07ea9236c39c645916ce0662"},{"bytes":89,"name":"manifest.sig","sha256":"99b99d6dcef9d964c8402e4c5d1d69d255e54fd07e07e06e1bb1b8ab94c108cc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"36efba4efbcb026cdf4f8bfe9fc11c60d23806ea10e5b66a3f2983cf32b8b735"}],"publication_id":"OT-2026-000010704"} Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010704
OpenTechnical
This publication supersedes OT-2026-000006453. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010704

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
66d930791dce08a1892acfad4826c15129aaf9e3b850848db1415b41781febbf

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006453, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007332.

Publication information

Citation

OpenTechnical Publication OT-2026-000010704, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010704.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010704" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010704" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006453, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007332. OPENTECHNICAL PUBLICATION OT-2026-000010704 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010704 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006453, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007332. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010704 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010704 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010704", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 955 }, "figures": [], "files": [ { "bytes": 17647, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "02b481eba6791a6c8caac0cdacbf69a937b190a5df66590ff390257fc87be021" }, { "bytes": 7253, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e5e7b3b1f3fee577a9c400a89e82f8217e528d80d1a2cc358cfe4726b27d53d2" }, { "bytes": 6952, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "66d930791dce08a1892acfad4826c15129aaf9e3b850848db1415b41781febbf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010704/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010704", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006453", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7dbf-a732-db7f9efc36c3" } UWUmut9DwvcJ/MMKRKyoxs2UqgJh3QIfWU0+OI+/MqB0i5PWsqQErcbnJH2vJNDtYHGbPyLzUk8pWW40tUpjCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UWUmut9DwvcJ/MMKRKyoxs2UqgJh3QIfWU0+OI+/MqB0i5PWsqQErcbnJH2vJNDtYHGbPyLzUk8pWW40tUpjCg== {"files":[{"bytes":18772,"name":"index.html","sha256":"82cacd27401c82b5efbdca19d0fc397954f1b09498df1a7da7ef44b75e7a74ce"},{"bytes":8258,"name":"publication.md","sha256":"367e6769addc571892c045840afa935b1b54d1c2a4cfe1a4a897659bc66b9a3c"},{"bytes":7957,"name":"publication.txt","sha256":"6a04b9477ed33aa5026d2ed288188b3d802e6c7ae721f21714386636f47c6b47"},{"bytes":2808,"name":"manifest.json","sha256":"621bbd621502a16fc54ae2216d0128d9df1979949eeca954d1bc421f25f85958"},{"bytes":89,"name":"manifest.sig","sha256":"b39f10a924f9bcd489b9a2582feb46d9836228fbd4f1895d3b0f7efe81a88608"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7976c7912e568538f72624af8e25788e45b071f92ed5c0f20deb95702c8b73b7"}],"publication_id":"OT-2026-000010705"} Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010705
OpenTechnical
This publication supersedes OT-2026-000006454. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010705

Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6a04b9477ed33aa5026d2ed288188b3d802e6c7ae721f21714386636f47c6b47

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006454, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010705, “Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010705.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010705" title: "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010705" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006454, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010705 Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010705 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006454, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010705 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010705 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010705", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1129 }, "figures": [], "files": [ { "bytes": 18772, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "82cacd27401c82b5efbdca19d0fc397954f1b09498df1a7da7ef44b75e7a74ce" }, { "bytes": 8258, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "367e6769addc571892c045840afa935b1b54d1c2a4cfe1a4a897659bc66b9a3c" }, { "bytes": 7957, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6a04b9477ed33aa5026d2ed288188b3d802e6c7ae721f21714386636f47c6b47" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010705/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010705", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006454", "title": "Four pad foam vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-76c8-9662-ab68e020c945" } 7CAs6ZOcF6IZYjRQ3wCY/RgCzSvfedGV4UP+sCq2RUXz6XVKfSvqrKs59Z88ssQt3t50q8g4iKGLR6oCxYmDAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7CAs6ZOcF6IZYjRQ3wCY/RgCzSvfedGV4UP+sCq2RUXz6XVKfSvqrKs59Z88ssQt3t50q8g4iKGLR6oCxYmDAA== {"files":[{"bytes":18645,"name":"index.html","sha256":"2a8f1c37cbd06fad4be9452edc2db31c239954c056a0607f86abfc845b0104a4"},{"bytes":8055,"name":"publication.md","sha256":"93b5cd30243abf073e1a3df0bf2cbda7c1567e5a9dd07e8d3154192990e5dbff"},{"bytes":7747,"name":"publication.txt","sha256":"7480704f1e9fddcfc0d8348c489e191652c3a406ce5cd8e8eee29961fb515fcd"},{"bytes":2851,"name":"manifest.json","sha256":"3b2197bd9b4d6bef80bb5f1b4c4548a938da87dbe82875471e8a21d1164bf740"},{"bytes":89,"name":"manifest.sig","sha256":"38936807dbb0589d024599bfed4dfe7fbf8e8cd7e9fd9361f6f2672c8d8b0910"},{"bytes":227,"name":"manifest.sig.txt","sha256":"74c98618844904597e03c7ab87c09050e2c743ef589f7377b63243ad8aef8316"}],"publication_id":"OT-2026-000010706"} Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010706
OpenTechnical
This publication supersedes OT-2026-000006455. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010706

Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7480704f1e9fddcfc0d8348c489e191652c3a406ce5cd8e8eee29961fb515fcd

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006455, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010706, “Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010706.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010706" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010706" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006455, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010706 Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010706 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006455, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010706 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010706 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010706", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1095 }, "figures": [], "files": [ { "bytes": 18645, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2a8f1c37cbd06fad4be9452edc2db31c239954c056a0607f86abfc845b0104a4" }, { "bytes": 8055, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "93b5cd30243abf073e1a3df0bf2cbda7c1567e5a9dd07e8d3154192990e5dbff" }, { "bytes": 7747, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7480704f1e9fddcfc0d8348c489e191652c3a406ce5cd8e8eee29961fb515fcd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010706/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010706", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006455", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-702f-b95d-e2658d1a6823" } totbNbyuBNy0aYFHqKTH+X9MxW7NQFcCJMNsMK7fwBZZYzpxJozlEI7qp1WjJOIIAUv4nCOnpWlLopT+RRO0BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: totbNbyuBNy0aYFHqKTH+X9MxW7NQFcCJMNsMK7fwBZZYzpxJozlEI7qp1WjJOIIAUv4nCOnpWlLopT+RRO0BA== {"files":[{"bytes":17481,"name":"index.html","sha256":"2b61d2347888437ce2f12dfe0b2886fe83c09b5bb1ca11c12ca47a82e4c9bc32"},{"bytes":7215,"name":"publication.md","sha256":"1b7a04c938f26f97e8f3d056f0991e4ee3594c2a5fd6db85fef3224f5d4c14e7"},{"bytes":6938,"name":"publication.txt","sha256":"33240d98a742a8e0ff0c89c96f267cd4bf51133c08e675b5c4aaf8591ce7e294"},{"bytes":2743,"name":"manifest.json","sha256":"cb827c09ea64da503f2b9442625982692ef7ce4979a2b431ca0f35f7459a8a7f"},{"bytes":89,"name":"manifest.sig","sha256":"198fdc58bc9546d6d9a13708f9d991b18d143d39c1c5e295d7b79d14dcbc5551"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0531e63af2ee9830b05f0062e02f0ee623d32314c3a35bb72589a239ef417660"}],"publication_id":"OT-2026-000010707"} Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010707
OpenTechnical
This publication supersedes OT-2026-000006456. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010707

Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
33240d98a742a8e0ff0c89c96f267cd4bf51133c08e675b5c4aaf8591ce7e294

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006456, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010707, “Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010707.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010707" title: "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010707" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006456, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010707 Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010707 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006456, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010707 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010707 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006457. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010708

Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
35f7a0364fdcb47c844605fe5283cf78794756c170bd7bf9799beeaed2f8d186

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006457, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010708, “Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010708.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010708" title: "Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010708" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006457, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010708 Two bellows cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010708 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006457, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010708 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010708 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006458. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010709

Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ae8f0414e179f224d5911ec42cec745acf1070228aa5fb899759d76a5dca5fea

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006458, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010709, “Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010709.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010709" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010709" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006458, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010709 Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010709 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006458, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010709 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010709 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010709", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 827 }, "figures": [], "files": [ { "bytes": 16515, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6d1f0a9acb76cf2270298da24bcf382dd922d3ace39607083929f3e8e0a90451" }, { "bytes": 6309, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "404200a3566894901876d3c81557de4915e58a9b71cfa6111434cac24408e999" }, { "bytes": 6002, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ae8f0414e179f224d5911ec42cec745acf1070228aa5fb899759d76a5dca5fea" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010709/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010709", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006458", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee8-7a6e-8f9a-cfeb1db608cb" } hiZ8n2RBlghaVEELW3bgaAflN7RIz1kPysp72fw7i3/yRr4Wz2gfxbgexiqIc0LFnXIBvYwe+j9njtP98gPmCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hiZ8n2RBlghaVEELW3bgaAflN7RIz1kPysp72fw7i3/yRr4Wz2gfxbgexiqIc0LFnXIBvYwe+j9njtP98gPmCg== {"files":[{"bytes":18809,"name":"index.html","sha256":"a9a02dbe9a7ccaf0c843d6f3659b569e9deec8ceaff9804bd207461ea34076a4"},{"bytes":8245,"name":"publication.md","sha256":"d5ef790e8787715691dd2476a086509a784cb48edf6562a3777a28b7aeed4bbd"},{"bytes":7934,"name":"publication.txt","sha256":"9799b1a82769a55738adb38676756a9bbdc7f699859da940fc367d1e9435425c"},{"bytes":2809,"name":"manifest.json","sha256":"6a4969e98fb6b3f5409fca9c3b364f1abe159c7a2396eb871152187c96955e82"},{"bytes":89,"name":"manifest.sig","sha256":"3168f60326b2b6aa64eec93ac205e1dbaf49bd559f22c56f2d59ad5ea8bb49cf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ef286287fe115355836376cf3f59bb35273161b1f1d6fc620f2d6d6ec741a9f7"}],"publication_id":"OT-2026-000010710"} Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010710
OpenTechnical
This publication supersedes OT-2026-000006459. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010710

Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
9799b1a82769a55738adb38676756a9bbdc7f699859da940fc367d1e9435425c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006459, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010710, “Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010710.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010710" title: "Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010710" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006459, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010710 Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010710 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006459, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010710 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010710 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010710", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1127 }, "figures": [], "files": [ { "bytes": 18809, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a9a02dbe9a7ccaf0c843d6f3659b569e9deec8ceaff9804bd207461ea34076a4" }, { "bytes": 8245, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d5ef790e8787715691dd2476a086509a784cb48edf6562a3777a28b7aeed4bbd" }, { "bytes": 7934, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9799b1a82769a55738adb38676756a9bbdc7f699859da940fc367d1e9435425c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010710/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010710", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006459", "title": "Two cup vacuum gripper, two zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7ee6-b4f3-0c011f37add9" } 0WMORy1asoOh1tVyOwTaupykAAeJDoADip0wgTyMxLeU7Frh/1HXHRr+OhZEvj51JAzcqViWjxURJqIJxD+lAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0WMORy1asoOh1tVyOwTaupykAAeJDoADip0wgTyMxLeU7Frh/1HXHRr+OhZEvj51JAzcqViWjxURJqIJxD+lAA== {"files":[{"bytes":16700,"name":"index.html","sha256":"13a63f455234c093e3f9bda7369513367b948f25399d0e5ee9c0743ccfd4b0a0"},{"bytes":6506,"name":"publication.md","sha256":"2b64ffaef2604e0496fe481ea82fe55373cc793c94b8285cf82bfe3f3ca50380"},{"bytes":6228,"name":"publication.txt","sha256":"659b921316b6cda8e1196728daa1fe3b19e004d31d1a29927a371d5a761e516b"},{"bytes":2735,"name":"manifest.json","sha256":"72a947165bf261d72c8620f92e88c894cd3f28a54149d1012226941a6b97a387"},{"bytes":89,"name":"manifest.sig","sha256":"0b053878d6defeec99819bd824ed1007e0e5ed24888a6eaff16def04da79c9ce"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f581583b59c661d2b404251d9c361981bb531216674a2d1bc5af43f9161e9298"}],"publication_id":"OT-2026-000010711"} Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010711
OpenTechnical
This publication supersedes OT-2026-000006460. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010711

Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
659b921316b6cda8e1196728daa1fe3b19e004d31d1a29927a371d5a761e516b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006460, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006574.

Publication information

Citation

OpenTechnical Publication OT-2026-000010711, “Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010711.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010711" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010711" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006460, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006574. OPENTECHNICAL PUBLICATION OT-2026-000010711 Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010711 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006460, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006574. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010711 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010711 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010711", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 850 }, "figures": [], "files": [ { "bytes": 16700, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "13a63f455234c093e3f9bda7369513367b948f25399d0e5ee9c0743ccfd4b0a0" }, { "bytes": 6506, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2b64ffaef2604e0496fe481ea82fe55373cc793c94b8285cf82bfe3f3ca50380" }, { "bytes": 6228, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "659b921316b6cda8e1196728daa1fe3b19e004d31d1a29927a371d5a761e516b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010711/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010711", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006460", "title": "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-7a2a-896e-c8a2ee7c41f2" } N234H/naaIG9NDlN5q6WO+jnGutBEjG1ZRdKxWV8rO81EfHtbovMOTiIlZp4IDCipqW7gXC/VbzxWY/MycbeAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: N234H/naaIG9NDlN5q6WO+jnGutBEjG1ZRdKxWV8rO81EfHtbovMOTiIlZp4IDCipqW7gXC/VbzxWY/MycbeAg== {"files":[{"bytes":18061,"name":"index.html","sha256":"a550b45242b9d3d353d1927ff83bc573981e10f466ecf88899d5c236ac275c30"},{"bytes":7636,"name":"publication.md","sha256":"55abe63d69e223e5c2fe2d167e95b19e8bd0ca60afaf259da22c1ecc025242f7"},{"bytes":7355,"name":"publication.txt","sha256":"3cb3f0633c7c5e7ab81e93659a66f7878a417791a263f53a47f0eedcb40cb954"},{"bytes":2816,"name":"manifest.json","sha256":"95a1d558d6f26480bc4ed74ee167daf5ece6600975ebc87b0dca77fc43038d47"},{"bytes":89,"name":"manifest.sig","sha256":"8a3a5391bbc0680e92137da0bfd4b2718f265572c8ef6fa8543a8d0cbc512320"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3ce145c887f1762e34d4876ae6fdb42cbab69470b7d0e0f3f8810f19b9cfd860"}],"publication_id":"OT-2026-000010712"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010712
OpenTechnical
This publication supersedes OT-2026-000006461. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010712

Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3cb3f0633c7c5e7ab81e93659a66f7878a417791a263f53a47f0eedcb40cb954

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006461, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010712, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010712.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010712" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010712" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006461, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010712 Single cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010712 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006461, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010712 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010712 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006462. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010713

Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
cd77af86d8dd53d0913428ca69524f4b734d0838c0fd6459c2ce6edb108a7a7a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006462, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010713, “Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010713.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010713" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010713" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006462, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010713 Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010713 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006462, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010713 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010713 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006463. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010714

Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
3efe14bfbfd23396c6231ef6e375cdd2718b53fc4316477fb1188e2cf4b25f0e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006463, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010714, “Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010714.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010714" title: "Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010714" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "release control" --- # Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006463, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010714 Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010714 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006463, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010714 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010714 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010714", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 907 }, "figures": [], "files": [ { "bytes": 16920, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7ff1c2aac0fc254f05ad070a5d989a8d4c7be7f82f9ba4118666b2b26f3cedce" }, { "bytes": 6757, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "47da53575dc208a2028269028335d68f9ef0e3ef4c78a7fcb35bf87307cf6fae" }, { "bytes": 6503, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3efe14bfbfd23396c6231ef6e375cdd2718b53fc4316477fb1188e2cf4b25f0e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010714/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010714", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006463", "title": "Foam pad vacuum gripper, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7009-81cc-3c6c932111ea" } w95HlRpyLBqMqw6zL3sSZBNXu8se5rh1mH8JUrLZ6SX/Rw5Gx2ZvJUBslfIa14YHLgQyWsWlK9/uuw6YFaHCBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w95HlRpyLBqMqw6zL3sSZBNXu8se5rh1mH8JUrLZ6SX/Rw5Gx2ZvJUBslfIa14YHLgQyWsWlK9/uuw6YFaHCBw== {"files":[{"bytes":16627,"name":"index.html","sha256":"da0b83d1b4b994bfdce59b2d721bec282caaed3e18d7821ca7dee94f08d0b642"},{"bytes":6485,"name":"publication.md","sha256":"0301ea370b0555ff8e2e9c98f70e6aed47b9a3966b36353c4e5f1f8aa5759286"},{"bytes":6219,"name":"publication.txt","sha256":"4204f2b75197db971540891dec91430aa71874e514471c03dde44c4ebb040403"},{"bytes":2724,"name":"manifest.json","sha256":"eed40c4c10e54e570b396bbad1df079f8f17c58fcec3b8e29a54505d70cc79c4"},{"bytes":89,"name":"manifest.sig","sha256":"7cd6a47bb618d4ab3d553ab4384ee25001957a99f8118e9cf705693f1ae79662"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b72ab80114b0d8a548e7eaed230e0f6c2368a5657751b8cea9a662b53daf2472"}],"publication_id":"OT-2026-000010715"} Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010715
OpenTechnical
This publication supersedes OT-2026-000006464. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010715

Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
4204f2b75197db971540891dec91430aa71874e514471c03dde44c4ebb040403

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006464, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010715, “Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010715.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010715" title: "Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010715" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006464, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010715 Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010715 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006464, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010715 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010715 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010715", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 860 }, "figures": [], "files": [ { "bytes": 16627, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "da0b83d1b4b994bfdce59b2d721bec282caaed3e18d7821ca7dee94f08d0b642" }, { "bytes": 6485, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0301ea370b0555ff8e2e9c98f70e6aed47b9a3966b36353c4e5f1f8aa5759286" }, { "bytes": 6219, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4204f2b75197db971540891dec91430aa71874e514471c03dde44c4ebb040403" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010715/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010715", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006464", "title": "Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-7562-8c14-034902f1a4b5" } ieOJIiI/5KO/edXTJ3pJxlUIDnlAdvCYj/jFotS7h9xvCvKhlt64uBFRyPnkzXstYrh9M2cR3S/tfy6ioQyhDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ieOJIiI/5KO/edXTJ3pJxlUIDnlAdvCYj/jFotS7h9xvCvKhlt64uBFRyPnkzXstYrh9M2cR3S/tfy6ioQyhDg== {"files":[{"bytes":17294,"name":"index.html","sha256":"e3888cd3bcb8b8640dcb90c2296a909c8214594a9b3fbfa193fddb510cec622e"},{"bytes":7040,"name":"publication.md","sha256":"f287af6950fc7558683bb64ef534649ae5f502a6962020f6bea9e99703c6bee5"},{"bytes":6747,"name":"publication.txt","sha256":"53177420fa13dc84eead41d56dc5fac3fc8d2956cfbb49d46f20042b463d733b"},{"bytes":2798,"name":"manifest.json","sha256":"356e4ab49e0d76e2846ea24da9c10ac2d6306d9b4882983b4ecfaa1c9fe7bacd"},{"bytes":89,"name":"manifest.sig","sha256":"1b8cdc6c30b14316e3fa79d19049ff2bd7cd670da0abcce950bd91c7a3f36be8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ef63f2eda32713d41c0f9a9c2017e395563228ac55b57b0f5ba486a5b52f862c"}],"publication_id":"OT-2026-000010716"} Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010716
OpenTechnical
This publication supersedes OT-2026-000006465. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010716

Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
53177420fa13dc84eead41d56dc5fac3fc8d2956cfbb49d46f20042b463d733b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006465, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010716, “Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010716.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010716" title: "Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010716" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006465, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010716 Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010716 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006465, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010716 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010716 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010716", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 936 }, "figures": [], "files": [ { "bytes": 17294, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e3888cd3bcb8b8640dcb90c2296a909c8214594a9b3fbfa193fddb510cec622e" }, { "bytes": 7040, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f287af6950fc7558683bb64ef534649ae5f502a6962020f6bea9e99703c6bee5" }, { "bytes": 6747, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "53177420fa13dc84eead41d56dc5fac3fc8d2956cfbb49d46f20042b463d733b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010716/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "vent valve", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010716", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006465", "title": "Three cup vacuum gripper, three zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7db6-9dcb-0d39812cdf36" } EgSLcipUe+uOPxaitfkMrAWkRur7T8f69XwSoC8UoMrUvVM8+iPLdIHesIDx1nFG0sGze/AFtGKuDrEBidgRBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EgSLcipUe+uOPxaitfkMrAWkRur7T8f69XwSoC8UoMrUvVM8+iPLdIHesIDx1nFG0sGze/AFtGKuDrEBidgRBQ== {"files":[{"bytes":18971,"name":"index.html","sha256":"c6f1e8c9cc59825f36a4d4b372af8f71327a03a3d95f9d5a2a8e43ee8d97c35c"},{"bytes":8302,"name":"publication.md","sha256":"e0d0208afddcee4b626b2e098c68a4f45d53510362cc6e8196fdceafc10de032"},{"bytes":8004,"name":"publication.txt","sha256":"cd8b5e5a9fe10e138ca71ae73bbe9b96e753beb1496d39048a048c8bdfa841ec"},{"bytes":2813,"name":"manifest.json","sha256":"62bf3882225e425f97d36af5e1e39a60f75dc01657ba1126ded6c148b6fdf0ca"},{"bytes":89,"name":"manifest.sig","sha256":"b740742630bd1a62b9eb541d55b76dda992c5c77714e0d86c3f1841716c2d09b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ecba8a19af2c5bf78980b2b78ecbc58e3fb01470ee0ea93c7903ea4d9dbd2582"}],"publication_id":"OT-2026-000010717"} Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010717
OpenTechnical
This publication supersedes OT-2026-000006467. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010717

Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
cd8b5e5a9fe10e138ca71ae73bbe9b96e753beb1496d39048a048c8bdfa841ec

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0023]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0029]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006467, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010717, “Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010717.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010717" title: "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010717" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" --- # Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006467, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010717 Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010717 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0023] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006467, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010717 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010717 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010717", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1149 }, "figures": [], "files": [ { "bytes": 18971, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c6f1e8c9cc59825f36a4d4b372af8f71327a03a3d95f9d5a2a8e43ee8d97c35c" }, { "bytes": 8302, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e0d0208afddcee4b626b2e098c68a4f45d53510362cc6e8196fdceafc10de032" }, { "bytes": 8004, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd8b5e5a9fe10e138ca71ae73bbe9b96e753beb1496d39048a048c8bdfa841ec" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010717/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "zone branch", "pressure sensor", "vent valve", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010717", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006467", "title": "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee8-7f33-a8f5-08dccb8b0994" } zdV/ja09ywLDVhJE70qJ2tuD3ZXWzUPCUzuk1xKnwKzRxJiA1oAm8/hLO4MjzImtWc/EvR9siRI7V5wmV4+jAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zdV/ja09ywLDVhJE70qJ2tuD3ZXWzUPCUzuk1xKnwKzRxJiA1oAm8/hLO4MjzImtWc/EvR9siRI7V5wmV4+jAw== {"files":[{"bytes":17153,"name":"index.html","sha256":"481cb5a7e45df68e2dff49e82f46e340ca115f94c2ecfaafed500985c90b7844"},{"bytes":6894,"name":"publication.md","sha256":"5590bdbd90fd841d8aeb2d54d08f398dc3c6aed7f743d133487b7247ec571ea1"},{"bytes":6613,"name":"publication.txt","sha256":"85d8d0eb5b4f23835c94b1fe54f5a79b19f875838f6b08d6955a791fdece79a7"},{"bytes":2744,"name":"manifest.json","sha256":"55512a2bafca7d66004503e649e09f28c6124067b7f963bdf46dbc4b208c71aa"},{"bytes":89,"name":"manifest.sig","sha256":"2f2d6ef9f483cfb4884de5fdddd372d27b388c01b78021c2c84b170faf16764a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f84623f9763a1b88dfbd39ffc395f9c34315781be66bb9ff24c3cdc6d74d37ce"}],"publication_id":"OT-2026-000010718"} Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010718
OpenTechnical
This publication supersedes OT-2026-000006468. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010718

Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
85d8d0eb5b4f23835c94b1fe54f5a79b19f875838f6b08d6955a791fdece79a7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006468, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010718, “Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010718.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010718" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010718" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006468, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010718 Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010718 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006468, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010718 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010718 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006473. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010719

Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d63f7d6e8c7108b5244311f1d03781234948df43de3324fe945ffd593314b954

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0023]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0029]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006473, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010719, “Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010719.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010719" title: "Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010719" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" --- # Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006473, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010719 Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010719 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0023] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006473, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010719 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010719 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006475. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010720

Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1e7118b3f2b8f190474b01f269d45e0b45e4445f4bb051a4e84a1386836fec91

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006475, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010720, “Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010720.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010720" title: "Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010720" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006475, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010720 Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010720 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006475, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010720 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010720 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010720", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 894 }, "figures": [], "files": [ { "bytes": 16832, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "abb90e9ac1aae5612e7b665ff584aea6cd35dcc9d19d21a4efa8a952c8d04ff0" }, { "bytes": 6682, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "00d41bf40ba0c741812b76487bf3336fcb244db3813df7880eb696f19c1c3886" }, { "bytes": 6390, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1e7118b3f2b8f190474b01f269d45e0b45e4445f4bb051a4e84a1386836fec91" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010720/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010720", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006475", "title": "Foam pad vacuum gripper, two zone face, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7c15-ab3c-a9a53f43f8a6" } 1RAb5GbQuVmLgAWplk2X6rlDpPxdnXQcuB1ZEl0JA3ktT95+hLsK1oA2Br5KenizrqaOJ4dAvbaA1k/jwgE7Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1RAb5GbQuVmLgAWplk2X6rlDpPxdnXQcuB1ZEl0JA3ktT95+hLsK1oA2Br5KenizrqaOJ4dAvbaA1k/jwgE7Dw== {"files":[{"bytes":17821,"name":"index.html","sha256":"fe33a3f78d35f0108efcb49e700d6ae15110b32797324abefd276c929ac6e8dd"},{"bytes":7423,"name":"publication.md","sha256":"f88d629ded9717bb4dc4cd893c58fb051850a98c064b968d21b1ad0dfac0fcdb"},{"bytes":7108,"name":"publication.txt","sha256":"8d6e36bf49a92b9886fcf9e7466bb286b78f36dc0caa78891690655e1b50b1fe"},{"bytes":2787,"name":"manifest.json","sha256":"73b6dfa5d7e2636e4301df27316b7122367e66081900c7a274f80149610ec518"},{"bytes":89,"name":"manifest.sig","sha256":"8236a328c22802f56600295f9a7bdf65ebd1eadd391e056531763eb0aa57e7c0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"765e9ab98da69452e90fa901dcf0bd1e40ead96b806b9f4d54f2557d5caec9d9"}],"publication_id":"OT-2026-000010721"} Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010721
OpenTechnical
This publication supersedes OT-2026-000006476. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010721

Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
8d6e36bf49a92b9886fcf9e7466bb286b78f36dc0caa78891690655e1b50b1fe

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006476, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010721, “Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010721.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010721" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010721" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006476, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010721 Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010721 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006476, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010721 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010721 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010721", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 995 }, "figures": [], "files": [ { "bytes": 17821, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fe33a3f78d35f0108efcb49e700d6ae15110b32797324abefd276c929ac6e8dd" }, { "bytes": 7423, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f88d629ded9717bb4dc4cd893c58fb051850a98c064b968d21b1ad0dfac0fcdb" }, { "bytes": 7108, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8d6e36bf49a92b9886fcf9e7466bb286b78f36dc0caa78891690655e1b50b1fe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010721/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010721", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006476", "title": "Four bellows cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7c7b-9e18-2aeeca6b9a2e" } +iIlagazRLIwKPvoszmunpQMV/m+BsI+2sBsRwBGrjqoNltTxeWNC656llBiJL1SpxYSfNHAWyEgTFBbeGulAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +iIlagazRLIwKPvoszmunpQMV/m+BsI+2sBsRwBGrjqoNltTxeWNC656llBiJL1SpxYSfNHAWyEgTFBbeGulAA== {"files":[{"bytes":16956,"name":"index.html","sha256":"23d4ba2cd7b339830a392a3d56654a2e6bb791692bf1b0202e662a5561f407f4"},{"bytes":6653,"name":"publication.md","sha256":"fca7229b626d6f7a7ba73a4f1ffcf65319c1174cbdd9941be5ac922e8398356e"},{"bytes":6382,"name":"publication.txt","sha256":"f14f84cda0f34f28e4831856211db280c2d7da8d486349350460f894ec789ad5"},{"bytes":2751,"name":"manifest.json","sha256":"79422a2bbba5423d7227b16995d41dc7d9800a46b9eb9f7bc1e9096b9fdedfa0"},{"bytes":89,"name":"manifest.sig","sha256":"b2816d92e929a9ad64b63c8aa50ff93f1143f87afb44dc521bbe068c43d24b75"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d0809771bad5f53cf7f04b565cb5c3f6a8e71549a3700221f8ff3f19aa9ab93b"}],"publication_id":"OT-2026-000010722"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010722
OpenTechnical
This publication supersedes OT-2026-000006477. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010722

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
f14f84cda0f34f28e4831856211db280c2d7da8d486349350460f894ec789ad5

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006477, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010722, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010722.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010722" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010722" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006477, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010722 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010722 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006477, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010722 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010722 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010722", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 883 }, "figures": [], "files": [ { "bytes": 16956, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "23d4ba2cd7b339830a392a3d56654a2e6bb791692bf1b0202e662a5561f407f4" }, { "bytes": 6653, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fca7229b626d6f7a7ba73a4f1ffcf65319c1174cbdd9941be5ac922e8398356e" }, { "bytes": 6382, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f14f84cda0f34f28e4831856211db280c2d7da8d486349350460f894ec789ad5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010722/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010722", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006477", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-730a-aa87-dcf24e17bf5c" } k4XJT/FpN41PgJuE7eCYq2lHetaUpJkO+5aAJuBHUC3LT4vCrfH2c1PSSyfeP6qgGtrX5RFHDHV9E5YeOK9kBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: k4XJT/FpN41PgJuE7eCYq2lHetaUpJkO+5aAJuBHUC3LT4vCrfH2c1PSSyfeP6qgGtrX5RFHDHV9E5YeOK9kBw== {"files":[{"bytes":16653,"name":"index.html","sha256":"694abcaefe93e3ad2df8fe006f93673e5f29946feb81bd87a420cf51238e9b8d"},{"bytes":6441,"name":"publication.md","sha256":"9883d27ef4c9ed3a698459960723d06d2850e95be2a479fd6a777965ed35e1ab"},{"bytes":6131,"name":"publication.txt","sha256":"27e176fa2bdd8c53d790e6ed6451c05dd4b6431a6a1c78a3e73f1c555ec39741"},{"bytes":2777,"name":"manifest.json","sha256":"4c5b231c9e04ed2567c2ccb4697ce5c6fd78d2874bdbf201345642f4538a764b"},{"bytes":89,"name":"manifest.sig","sha256":"f25ad94f67024a73e84ec83d652f8f7b2170b61e1a161dc555dce00514a3dd02"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ae4f0dd34173e2282ad8824bbe22909197c2465b07f3f94cb6d7e9f90b246f4c"}],"publication_id":"OT-2026-000010723"} Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000010723
OpenTechnical
This publication supersedes OT-2026-000006478. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010723

Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
27e176fa2bdd8c53d790e6ed6451c05dd4b6431a6a1c78a3e73f1c555ec39741

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006478, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010723, “Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010723.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010723" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010723" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006478, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010723 Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010723 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006478, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010723 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010723 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006479. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010724

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2556e49f855365d1f5a66967f257a2fbf4d0b56786786fa3be6319e8e14adcad

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006479, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010724, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010724.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010724" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010724" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006479, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010724 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010724 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006479, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010724 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010724 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010724", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 795 }, "figures": [], "files": [ { "bytes": 16233, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0af4e7690895f1a3259c6e950c7e4ea8618cbea41fc7e1579e3214cde0540f75" }, { "bytes": 6092, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "91b3716102f1c9204a58d50c70ab0114923a834210feab052f674c529911829b" }, { "bytes": 5806, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2556e49f855365d1f5a66967f257a2fbf4d0b56786786fa3be6319e8e14adcad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010724/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010724", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006479", "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-78f6-987a-7d48d3788507" } 0jvrkHCR0g27ylLHjE19cDyvSKyqTfm0rZoBSAt7EVYi7rp0UznelrHU9BGQ2vzZzxO7tkGXyTxDmGbOBszWDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0jvrkHCR0g27ylLHjE19cDyvSKyqTfm0rZoBSAt7EVYi7rp0UznelrHU9BGQ2vzZzxO7tkGXyTxDmGbOBszWDQ== {"files":[{"bytes":16380,"name":"index.html","sha256":"487321769c73ed1567308e9ce63c0ad15e85dbf5f593991e51c873103f7b819d"},{"bytes":6254,"name":"publication.md","sha256":"8ffed2418b0d3dcc24b7d1796032cbec37618b4f2bcd2f24945796cbc007ad6a"},{"bytes":5975,"name":"publication.txt","sha256":"9026d0449ade01d65c0b22100b117ca70fe541d52577407dff59f88ca8a15b19"},{"bytes":2715,"name":"manifest.json","sha256":"8fad8521b925604ad9ab1467b1a9c83a374a95754a6355d81f2a88ad5213b0ab"},{"bytes":89,"name":"manifest.sig","sha256":"1aaf1b03e5d00d25e1d8eee5d3e9db4645eb40a4a26af59d1d0c059efc011c60"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9db14f8bb63aa3a0689122ea08c50ef605282b4cf5684a36a0ced39742184f88"}],"publication_id":"OT-2026-000010725"} Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010725
OpenTechnical
This publication supersedes OT-2026-000006480. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010725

Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9026d0449ade01d65c0b22100b117ca70fe541d52577407dff59f88ca8a15b19

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006480, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010725, “Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010725.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010725" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010725" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006480, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010725 Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010725 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006480, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010725 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010725 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010725", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 811 }, "figures": [], "files": [ { "bytes": 16380, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "487321769c73ed1567308e9ce63c0ad15e85dbf5f593991e51c873103f7b819d" }, { "bytes": 6254, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8ffed2418b0d3dcc24b7d1796032cbec37618b4f2bcd2f24945796cbc007ad6a" }, { "bytes": 5975, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9026d0449ade01d65c0b22100b117ca70fe541d52577407dff59f88ca8a15b19" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010725/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010725", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006480", "title": "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7950-bf5a-31a4790daa63" } oSXaTO5f7LgaEQdl67McBux39E3HotEuEhmfNjtGsC/MHcyb418SkgUr8+h3pvDCssipcLJVKUSpknJK5FxSDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oSXaTO5f7LgaEQdl67McBux39E3HotEuEhmfNjtGsC/MHcyb418SkgUr8+h3pvDCssipcLJVKUSpknJK5FxSDA== {"files":[{"bytes":17167,"name":"index.html","sha256":"dbcc2d829c44ae828210febfaf70e4beae9e8fd82b95320a31e89ea57f0a4b39"},{"bytes":6894,"name":"publication.md","sha256":"bbb884b5bebb040e6c0878ade7b11a925cafee731778e6b2e0827550e6510aa4"},{"bytes":6584,"name":"publication.txt","sha256":"cd66432049274048f1a19030626d706f5e403d7afe2f652c75ea0faa50777f73"},{"bytes":2783,"name":"manifest.json","sha256":"e3eb5c2aa2a1389c096668534c6e78e749befcec58c9c66498020c19f77f615e"},{"bytes":89,"name":"manifest.sig","sha256":"c773c1c9615e9da81bdde52f984a47e9a28e4df42bc15e1ae07a78895488d85c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"44a1ac523887fd78583028a56370b31c4e6bc284d331578e67e171658d10fc80"}],"publication_id":"OT-2026-000010726"} Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010726
OpenTechnical
This publication supersedes OT-2026-000006481. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010726

Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
cd66432049274048f1a19030626d706f5e403d7afe2f652c75ea0faa50777f73

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006481, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010726, “Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010726.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010726" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010726" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006481, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010726 Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010726 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006481, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010726 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010726 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010726", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 912 }, "figures": [], "files": [ { "bytes": 17167, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dbcc2d829c44ae828210febfaf70e4beae9e8fd82b95320a31e89ea57f0a4b39" }, { "bytes": 6894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bbb884b5bebb040e6c0878ade7b11a925cafee731778e6b2e0827550e6510aa4" }, { "bytes": 6584, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd66432049274048f1a19030626d706f5e403d7afe2f652c75ea0faa50777f73" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010726/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010726", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006481", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7b29-b707-4c0feb06d13c" } sI31QGZi7OLhvVhN+uP2NgNyVMq2wR4DzCx8j4BhT/QkKI4P5C+TzCu3Zrks91/jmp6k8zymVwQtHJGq1mDUDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sI31QGZi7OLhvVhN+uP2NgNyVMq2wR4DzCx8j4BhT/QkKI4P5C+TzCu3Zrks91/jmp6k8zymVwQtHJGq1mDUDQ== {"files":[{"bytes":16709,"name":"index.html","sha256":"f749b500aa8bbe995b226c39480bff0b5797701d7d58a2025ef941d31825f1ba"},{"bytes":6579,"name":"publication.md","sha256":"75815b321f2c9bbc21366ab1e5e9df77f62e047e9d1767e087eec814d315a4c0"},{"bytes":6255,"name":"publication.txt","sha256":"ac5516f5f2ca8146c4896f67c0b4153f97fb2b4c56e36aedbeec4e277abbb37f"},{"bytes":2815,"name":"manifest.json","sha256":"7aba0821b32fa89daead14f772d3e8131df5239745c7efcdce6e3212af0241ba"},{"bytes":89,"name":"manifest.sig","sha256":"a371275bf8014a070fe449801c211f660e353f39f0e4574cc68e945b0ee362bb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f1a24c1e179e32c5b9d42e1503e5ee0240d4a9e4bdbe261e46b701aa506f0747"}],"publication_id":"OT-2026-000010727"} Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010727
OpenTechnical
This publication supersedes OT-2026-000006482. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010727

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ac5516f5f2ca8146c4896f67c0b4153f97fb2b4c56e36aedbeec4e277abbb37f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006482, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010727, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010727.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010727" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010727" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006482, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010727 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010727 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006482, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010727 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010727 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006483. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010728

Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5089c3dae65f49d447f68b8212534ddf1f7afe37d36b2d496f89de81a2bbf8e8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006483, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010728, “Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010728.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010728" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010728" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006483, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010728 Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010728 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006483, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010728 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010728 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006484. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010729

Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
918008be6e0d92cfe45dd1c7e5f2dd707ffe2611c94d83f89f75699e086b40b5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006484, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010729, “Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010729.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010729" title: "Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010729" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006484, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010729 Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010729 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006484, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010729 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010729 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010729", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 881 }, "figures": [], "files": [ { "bytes": 16765, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b0ad8f87bbc342b3193df7cded815c633d274e0aafa8c75a290e05d9383b3443" }, { "bytes": 6617, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05054752bcff6c7f93951c4c158c712f04acdf9cff167c861da5f11b0c6b0bf4" }, { "bytes": 6348, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "918008be6e0d92cfe45dd1c7e5f2dd707ffe2611c94d83f89f75699e086b40b5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010729/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010729", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006484", "title": "Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-7e73-8cc1-bbdc297ba7a4" } cYa99ZmQPeizzehvHjklpilriKI2WT/XTOYGUMjxxL1lP30OyzHfQh34elvlbUyOdKrDGNB+vD4SASLrjEiRCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cYa99ZmQPeizzehvHjklpilriKI2WT/XTOYGUMjxxL1lP30OyzHfQh34elvlbUyOdKrDGNB+vD4SASLrjEiRCg== {"files":[{"bytes":17757,"name":"index.html","sha256":"cd41bd740fef436763768675f649367b4793f4f6ffddd56638f59edfe001acd2"},{"bytes":7425,"name":"publication.md","sha256":"538040105d5389edfd077f0f1080fb814641eb705a0e25ecb8e36d4c368d25e4"},{"bytes":7136,"name":"publication.txt","sha256":"84f53e3703bd8d095bc171dd51a3d7b93aad99b29052c50a15883eef7d4e9285"},{"bytes":2785,"name":"manifest.json","sha256":"a9bd4c58cdaf902011ef8e1c4145b1b4d2f11167102db6160d10e4e3ab99f2f4"},{"bytes":89,"name":"manifest.sig","sha256":"7f99289cede715e6e8b5c0ffcebd49daf4b6485c1e883d6a5a2dea741e1c8550"},{"bytes":227,"name":"manifest.sig.txt","sha256":"78b2f2aebd477eb308bc75c9103ad5dbd566b0f6abca7471cf4fc50484ff4a24"}],"publication_id":"OT-2026-000010730"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010730
OpenTechnical
This publication supersedes OT-2026-000006486. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010730

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
84f53e3703bd8d095bc171dd51a3d7b93aad99b29052c50a15883eef7d4e9285

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006486, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010730, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010730.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010730" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010730" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006486, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010730 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010730 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006486, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010730 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010730 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010730", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1010 }, "figures": [], "files": [ { "bytes": 17757, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cd41bd740fef436763768675f649367b4793f4f6ffddd56638f59edfe001acd2" }, { "bytes": 7425, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "538040105d5389edfd077f0f1080fb814641eb705a0e25ecb8e36d4c368d25e4" }, { "bytes": 7136, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "84f53e3703bd8d095bc171dd51a3d7b93aad99b29052c50a15883eef7d4e9285" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010730/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010730", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006486", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7a0d-bc22-53ec1fce353c" } 8qApoIanViqqETU5YO61Wvmye60HhvP4cuWgz9bn3VQenwD5MA3Fp+SJz+K7NKjCKSc8MTQIOC/V+zFK2QyVAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8qApoIanViqqETU5YO61Wvmye60HhvP4cuWgz9bn3VQenwD5MA3Fp+SJz+K7NKjCKSc8MTQIOC/V+zFK2QyVAw== {"files":[{"bytes":16930,"name":"index.html","sha256":"cceb3c50f30c413c89a83a043e4a2e5eeadea4b5345268e5d4be6a29486a5b8a"},{"bytes":6702,"name":"publication.md","sha256":"ee80b63bd84d6ef814081f972ecda31dc19802cbf18326dca7e76b37d0b0c683"},{"bytes":6388,"name":"publication.txt","sha256":"817c7d7f0216e40119f536bbd7bed6fae0e69a973c314357174a5c0aa9a0b910"},{"bytes":2756,"name":"manifest.json","sha256":"bf0f0436b935a20c432858d4b566a6d093b0c3adac3b6ccb6b2ed66a32e032f5"},{"bytes":89,"name":"manifest.sig","sha256":"42136121ed744cdc1757e5bcd2a4994cae9398eb4d548f59390430ef96a357cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"22c474e278525c936e1f7235639e44e80438413e3211bed20a4e15cf7bbdd416"}],"publication_id":"OT-2026-000010731"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010731
OpenTechnical
This publication supersedes OT-2026-000006487. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010731

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
817c7d7f0216e40119f536bbd7bed6fae0e69a973c314357174a5c0aa9a0b910

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006487, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010731, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010731.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010731" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010731" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006487, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010731 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010731 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006487, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010731 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010731 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010731", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 882 }, "figures": [], "files": [ { "bytes": 16930, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cceb3c50f30c413c89a83a043e4a2e5eeadea4b5345268e5d4be6a29486a5b8a" }, { "bytes": 6702, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ee80b63bd84d6ef814081f972ecda31dc19802cbf18326dca7e76b37d0b0c683" }, { "bytes": 6388, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "817c7d7f0216e40119f536bbd7bed6fae0e69a973c314357174a5c0aa9a0b910" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010731/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010731", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006487", "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7058-b151-75bcbcb27ddb" } hdRi5iLsSW3H2Gjr4la/Lio8v4d/r6i0wDQJPbQBSbEeiFEdshxs0JlQ/1NdiRV3whoUU+VeHaVdK3hoBXmxBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hdRi5iLsSW3H2Gjr4la/Lio8v4d/r6i0wDQJPbQBSbEeiFEdshxs0JlQ/1NdiRV3whoUU+VeHaVdK3hoBXmxBQ== {"files":[{"bytes":17158,"name":"index.html","sha256":"6e4a93ba2e01625b50b752e67899d68ee8bf656b2b093592cf1ddb04015e4d88"},{"bytes":6978,"name":"publication.md","sha256":"c7eee0423aba9d36dbcd1d2c041f651298d846d68673fe7897dbbeb7027c5034"},{"bytes":6680,"name":"publication.txt","sha256":"b09fd7e9729479b1de316c7513d94f2640113db8c08e13dba99c6d8c3fe39e45"},{"bytes":2741,"name":"manifest.json","sha256":"88a6100d519355260d14c538f2144727185bcf8ec3852f21c25a7a772f06e94d"},{"bytes":89,"name":"manifest.sig","sha256":"4e4441c5aa9e0c010ecbb122e38aff1c5c33bae28fe80dfbcf5a1d952e9341f3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"42cbb69c3d8efdb3039e1b665c8f794ffd42702ef3c6225396d3d732968d0902"}],"publication_id":"OT-2026-000010732"} Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010732
OpenTechnical
This publication supersedes OT-2026-000006488. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010732

Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b09fd7e9729479b1de316c7513d94f2640113db8c08e13dba99c6d8c3fe39e45

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006488, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010732, “Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010732.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010732" title: "Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010732" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006488, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010732 Four cup vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010732 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006488, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010732 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010732 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006489. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010733

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
17d61d5a2d1d97fc46ef89610a81e8de0ff1df15c8c7b03ea1238e817863738c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0021]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006489, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010733, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010733.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010733" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010733" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006489, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010733 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010733 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0021] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006489, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010733 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010733 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006490. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010734

Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c4d76deb18ed683c14a9412e083cfd92eaea54a58dea985218920c5f3f65b128

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006490, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006683, OT-2026-000006938.

Publication information

Citation

OpenTechnical Publication OT-2026-000010734, “Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010734.

To cite specific content, add the paragraph or figure numbers.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010734" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010734" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006490, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006683, OT-2026-000006938. OPENTECHNICAL PUBLICATION OT-2026-000010734 Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010734 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006490, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006683, OT-2026-000006938. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010734 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010734 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010734", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 873 }, "figures": [], "files": [ { "bytes": 16840, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3e92cc08e02b67bbeb4473f99a7c6f2c4d7d38c05cfbd3bbd3ecd7d81a2df2cc" }, { "bytes": 6644, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "62964192083de9ea9f53d3c858bc8993f5fc85c5abcdb3ad13b24418dcabb3ec" }, { "bytes": 6362, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c4d76deb18ed683c14a9412e083cfd92eaea54a58dea985218920c5f3f65b128" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010734/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "pressure sensor", "vent valve", "drop release", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010734", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006490", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-0ee8-78f5-beca-92edec8da643" } muqNhq1B7l+k43+8lK+5tb9xI0QWPKcu51Y2h8cKJ0G1VOWPddPLEifqQ73irfPha3qQzD1a6A4qPjurh+E0AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: muqNhq1B7l+k43+8lK+5tb9xI0QWPKcu51Y2h8cKJ0G1VOWPddPLEifqQ73irfPha3qQzD1a6A4qPjurh+E0AQ== {"files":[{"bytes":18457,"name":"index.html","sha256":"f7fef7c0be8c4d07bdbe7488835459a043da190db8f02fe752ab73811667a047"},{"bytes":7940,"name":"publication.md","sha256":"4e3faab765c10ef64e1944bd4b67f3b2f1a7c8b41fa547c1175da4db9259bf00"},{"bytes":7629,"name":"publication.txt","sha256":"9a92cd983323eb4ef2134e2c01db567a8db67d1db7714f05c3b3dada4568a792"},{"bytes":2846,"name":"manifest.json","sha256":"2b672ef1b2b2f42813228d638a577ac9e0838d9c1b7520505c13c11a47c79f03"},{"bytes":89,"name":"manifest.sig","sha256":"463e625cf4d581beb672f673d9c14d173c8b650b963bf468568b15fa1a36511b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"55da74c7391c84f65697413833ea2f03698522ebd840d97c4961b861d78b70a8"}],"publication_id":"OT-2026-000010735"} Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down - OpenTechnical OT-2026-000010735
OpenTechnical
This publication supersedes OT-2026-000006491. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010735

Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
9a92cd983323eb4ef2134e2c01db567a8db67d1db7714f05c3b3dada4568a792

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006491, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010735, “Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010735.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010735" title: "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010735" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006491, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010735 Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010735 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006491, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010735 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010735 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010735", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1078 }, "figures": [], "files": [ { "bytes": 18457, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f7fef7c0be8c4d07bdbe7488835459a043da190db8f02fe752ab73811667a047" }, { "bytes": 7940, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4e3faab765c10ef64e1944bd4b67f3b2f1a7c8b41fa547c1175da4db9259bf00" }, { "bytes": 7629, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9a92cd983323eb4ef2134e2c01db567a8db67d1db7714f05c3b3dada4568a792" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010735/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010735", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006491", "title": "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down", "uuid": "01a0ae6c-0ee8-7921-974f-b83b1e8a71b4" } lxsNI2IpHiengfF2S6WszlLgGgVFgMI9/Lg49CwU6gskkJRaNShxT0QX6QXfNVdgci6fSyuFOOEN4BA98TJAAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lxsNI2IpHiengfF2S6WszlLgGgVFgMI9/Lg49CwU6gskkJRaNShxT0QX6QXfNVdgci6fSyuFOOEN4BA98TJAAw== {"files":[{"bytes":16501,"name":"index.html","sha256":"037da8f2d8d3f361eaee5b88f805e852baa441a3346765d01166e9ece0227b37"},{"bytes":6403,"name":"publication.md","sha256":"0f82f1deb114a2f0dbf9854c9670c684eadae436525174743aaf31d01e54f758"},{"bytes":6157,"name":"publication.txt","sha256":"432d18aa2a0c57c61f322efc825ac5ec1c59301f3ab2b3ac2928d4003779763f"},{"bytes":2693,"name":"manifest.json","sha256":"6c3397f79dc256caf9e8552cd76faa29e755af657c9db6b15acae05110d02216"},{"bytes":89,"name":"manifest.sig","sha256":"a94819d965ca6af8e48439fdf4de7565ae1b589c2424306b6be2591a64aef899"},{"bytes":227,"name":"manifest.sig.txt","sha256":"85869a0e4eaa9ba18feefc26bfc7995930527bf5b5c6ab4e7d6818d539ef70ae"}],"publication_id":"OT-2026-000010736"} Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010736
OpenTechnical
This publication supersedes OT-2026-000006492. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010736

Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
432d18aa2a0c57c61f322efc825ac5ec1c59301f3ab2b3ac2928d4003779763f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006492, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006789.

Publication information

Citation

OpenTechnical Publication OT-2026-000010736, “Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010736.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010736" title: "Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010736" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006492, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006789. OPENTECHNICAL PUBLICATION OT-2026-000010736 Foam pad vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010736 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006492, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006789. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010736 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010736 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006493. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010737

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
1f175b6dc64ecfeb029c949c0034177bf85f69cea5c8648c10265749f552c54e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006493, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010737, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010737.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010737" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010737" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006493, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010737 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010737 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006493, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010737 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010737 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010737", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 688 }, "figures": [], "files": [ { "bytes": 15506, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad3b8515f308577db8ee8af83464181428839adf46bd5e1e04a8161fc43b755e" }, { "bytes": 5529, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0cfef2f58d89e572fbce1452c8633b8920d77b19aedca7d4216fb431ef60b23f" }, { "bytes": 5251, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1f175b6dc64ecfeb029c949c0034177bf85f69cea5c8648c10265749f552c54e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010737/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010737", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006493", "title": "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee8-74fc-ade4-75aefc79acf9" } v0pP75bVIQrWve32xMjRIWgI/s2G+2qp3tz2w/a7TGQL8QwcSkYujngtvK5ukcEJKIf5Qnnc5FqAbsoIesk6CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v0pP75bVIQrWve32xMjRIWgI/s2G+2qp3tz2w/a7TGQL8QwcSkYujngtvK5ukcEJKIf5Qnnc5FqAbsoIesk6CQ== {"files":[{"bytes":16261,"name":"index.html","sha256":"dabef66cf5b5aff71c2b4cfae6fce2a094777c57b48ef2deecbf5f3aeab3c6d6"},{"bytes":6218,"name":"publication.md","sha256":"b80caf12fb683b2f6ccb9396bf06439453083a804bc261f17ebb62b2384cc4b2"},{"bytes":5945,"name":"publication.txt","sha256":"383996ebffa05edc1b077f5ba620a619fcb24e712f60897cffeb3f5c162949e5"},{"bytes":2710,"name":"manifest.json","sha256":"8afe8223b61b18655b66c5053b5ef1485f553f41b2e4827b550d65a47f248ceb"},{"bytes":89,"name":"manifest.sig","sha256":"f9beb967765dcd5a6762ae362abb994a8024d2661bb48cb0d81a1a3bba0cbfc7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"63eb3ed1c5930ce921f8fa6dab9b49e24e90599e552067fefad44eef1135a3b2"}],"publication_id":"OT-2026-000010738"} Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010738
OpenTechnical
This publication supersedes OT-2026-000006494. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010738

Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
383996ebffa05edc1b077f5ba620a619fcb24e712f60897cffeb3f5c162949e5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006494, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010738, “Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010738.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010738" title: "Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010738" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006494, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010738 Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010738 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006494, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010738 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010738 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010738", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 22, "words": 814 }, "figures": [], "files": [ { "bytes": 16261, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dabef66cf5b5aff71c2b4cfae6fce2a094777c57b48ef2deecbf5f3aeab3c6d6" }, { "bytes": 6218, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b80caf12fb683b2f6ccb9396bf06439453083a804bc261f17ebb62b2384cc4b2" }, { "bytes": 5945, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "383996ebffa05edc1b077f5ba620a619fcb24e712f60897cffeb3f5c162949e5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010738/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010738", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006494", "title": "Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7113-b357-bd082412ccca" } +qNK01vq/FPUFb0/qnS9qjy/L/egVgHEGOTY1HwFifVwQbwRZs/wxh3Riu7gKomkXAQcCU69iSm9NuJvrw3sBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +qNK01vq/FPUFb0/qnS9qjy/L/egVgHEGOTY1HwFifVwQbwRZs/wxh3Riu7gKomkXAQcCU69iSm9NuJvrw3sBw== {"files":[{"bytes":17897,"name":"index.html","sha256":"7673dc916e925fa7f7e094826bcef5349732a065cf009e1e5df4531973b112aa"},{"bytes":7597,"name":"publication.md","sha256":"4a12d63a5927c1173f36d2b6f00af105f7e214a105c263003cc267cb13bc77e6"},{"bytes":7329,"name":"publication.txt","sha256":"13ced340d970d06f3a309043c05b7e57293f262030227fe6c69473d55c20a515"},{"bytes":2779,"name":"manifest.json","sha256":"766bb986914f8f4ec58afe426e037621b967ed16d904f81f4c152a45fd514570"},{"bytes":89,"name":"manifest.sig","sha256":"d3a99133e89aab4360f18e573ca342f16bd52437aad154e6a18c7c4a91a58284"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e20679eeb4fe4df2d7c6225de31f57ea569f63a36b18b3c9fd7ef9e96d2ce4fc"}],"publication_id":"OT-2026-000010739"} Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010739
OpenTechnical
This publication supersedes OT-2026-000006496. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010739

Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
13ced340d970d06f3a309043c05b7e57293f262030227fe6c69473d55c20a515

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006496, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010739, “Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010739.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010739" title: "Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010739" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006496, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010739 Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010739 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006496, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010739 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010739 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010739", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1038 }, "figures": [], "files": [ { "bytes": 17897, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7673dc916e925fa7f7e094826bcef5349732a065cf009e1e5df4531973b112aa" }, { "bytes": 7597, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4a12d63a5927c1173f36d2b6f00af105f7e214a105c263003cc267cb13bc77e6" }, { "bytes": 7329, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "13ced340d970d06f3a309043c05b7e57293f262030227fe6c69473d55c20a515" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010739/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010739", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006496", "title": "Two cup vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7f01-bf1f-a8a2dd1a92f9" } Rjygbvc5dpEFYF5DNMih1SiTGPeeixrmL6Vs0kbX6Ex9wlAMf4BITgS1wj4mZIngZRhN1hp2W3hNhf59LeJ6Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Rjygbvc5dpEFYF5DNMih1SiTGPeeixrmL6Vs0kbX6Ex9wlAMf4BITgS1wj4mZIngZRhN1hp2W3hNhf59LeJ6Ag== {"files":[{"bytes":17620,"name":"index.html","sha256":"a702a36aae7e0e9337a89ac279793eebdafdb62425d31fdc507fea76a65f3c50"},{"bytes":7286,"name":"publication.md","sha256":"239dfed4f79e01a72ae0bfea9fd11c558481936e9477e4318d2e49112dc29edc"},{"bytes":6990,"name":"publication.txt","sha256":"bb5b46999ad5f569febac6bb632a1cf81b01c4f619f0b1d180a994a96735d10e"},{"bytes":2770,"name":"manifest.json","sha256":"86271a028c17828f5830d3c19dcce980f73c4abf237624ecfc8646f47a083304"},{"bytes":89,"name":"manifest.sig","sha256":"c24d027e3c20aacfd970a3704f77b6ccb544394840c5517477f705ec52a79bcc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"51ca51d3f54c7e532e97d529f46047ec0bc5ecee98324b5365b2c2e95c24be88"}],"publication_id":"OT-2026-000010740"} Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010740
OpenTechnical
This publication supersedes OT-2026-000006497. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010740

Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bb5b46999ad5f569febac6bb632a1cf81b01c4f619f0b1d180a994a96735d10e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006497, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010740, “Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010740.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010740" title: "Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010740" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006497, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010740 Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010740 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006497, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010740 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010740 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010740", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 979 }, "figures": [], "files": [ { "bytes": 17620, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a702a36aae7e0e9337a89ac279793eebdafdb62425d31fdc507fea76a65f3c50" }, { "bytes": 7286, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "239dfed4f79e01a72ae0bfea9fd11c558481936e9477e4318d2e49112dc29edc" }, { "bytes": 6990, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb5b46999ad5f569febac6bb632a1cf81b01c4f619f0b1d180a994a96735d10e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010740/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010740", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006497", "title": "Three cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-70e7-a30b-1fc9589cb12d" } ue8DE3Fl/TIAa7G+MxI8qDZCcP1uICKFNY9f1j5XVL1b4zsM2pPMZ/eUJNELlZO6x1uIM2uj0sYUKTEnfvtuBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ue8DE3Fl/TIAa7G+MxI8qDZCcP1uICKFNY9f1j5XVL1b4zsM2pPMZ/eUJNELlZO6x1uIM2uj0sYUKTEnfvtuBA== {"files":[{"bytes":18043,"name":"index.html","sha256":"68c6cfd60c7d18ed1e4c8d63e83d2077ea1b09ac5fe365677800425a1b6095e2"},{"bytes":7590,"name":"publication.md","sha256":"f623d5c73b4c3bda07d12ea76a00cb2dc3ac15b6a53ce6e2e98628aa55919025"},{"bytes":7297,"name":"publication.txt","sha256":"fbd2614a47f343abcf46af8782baabff27573bf836d03dcf68a93ed83f7fbe68"},{"bytes":2766,"name":"manifest.json","sha256":"42bb3a8501ef1beb1294da1671c2416f777b11acf19a45b55a135d44f13833dc"},{"bytes":89,"name":"manifest.sig","sha256":"f788b1cfe9972627c3770b3e9c265f9f706eccc7840f6eab7120f2c53c82e850"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a8db7718c1eedcdfaa1d56cce48865785c37e346c1c525b901c975fde898b76f"}],"publication_id":"OT-2026-000010741"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010741
OpenTechnical
This publication supersedes OT-2026-000006498. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010741

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fbd2614a47f343abcf46af8782baabff27573bf836d03dcf68a93ed83f7fbe68

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006498, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010741, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010741.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010741" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010741" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006498, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010741 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010741 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006498, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010741 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010741 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010741", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1025 }, "figures": [], "files": [ { "bytes": 18043, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "68c6cfd60c7d18ed1e4c8d63e83d2077ea1b09ac5fe365677800425a1b6095e2" }, { "bytes": 7590, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f623d5c73b4c3bda07d12ea76a00cb2dc3ac15b6a53ce6e2e98628aa55919025" }, { "bytes": 7297, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fbd2614a47f343abcf46af8782baabff27573bf836d03dcf68a93ed83f7fbe68" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010741/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010741", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006498", "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-723c-8ecb-e8045235041e" } hqEMrij+Ct/zc9hwVfu+FCqaERliQmPPdhdwUKYrJnft/3nMbyQzi2NnpqUheV9mKq+0ks/TNyDbFNuUKltlAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hqEMrij+Ct/zc9hwVfu+FCqaERliQmPPdhdwUKYrJnft/3nMbyQzi2NnpqUheV9mKq+0ks/TNyDbFNuUKltlAA== {"files":[{"bytes":17184,"name":"index.html","sha256":"9a7dc1e83aa49512b380ca15ea2e6e5fb1186f47c297da794efccd4d6728785e"},{"bytes":7001,"name":"publication.md","sha256":"36c9d4144d2def783c9025f4a4b2e245d26dfd7f0a4e0e5b6d7fcac01a48bf80"},{"bytes":6706,"name":"publication.txt","sha256":"4525085a8d83f5772d43930ceeebfb3b09f32fd6adaefdf4739db300cb438a72"},{"bytes":2726,"name":"manifest.json","sha256":"5e2181566813b4eaa7bb4016e1007e9f870e691c365063334aa392ef05c270b7"},{"bytes":89,"name":"manifest.sig","sha256":"04ed01225e9815584fa81b8dfaef97bc51fbfb3d0f898de382bab41a6cd91fb0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"16d7813f8448acdd619078cacd55b2075bad64b07aaff55a8ae6ca6a4801e48a"}],"publication_id":"OT-2026-000010742"} Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010742
OpenTechnical
This publication supersedes OT-2026-000006499. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010742

Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4525085a8d83f5772d43930ceeebfb3b09f32fd6adaefdf4739db300cb438a72

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006499, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010742, “Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010742.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010742" title: "Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010742" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006499, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010742 Foam pad vacuum gripper, four zone face, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010742 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006499, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010742 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010742 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006500. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010743

Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
f16261f69d337df51b286f7a63ba4701d74891138bf869e0b1ebdd1e7649592c

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006500, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010743, “Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010743.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010743" title: "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010743" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" - "pressure sensing" --- # Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006500, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010743 Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010743 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006500, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010743 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010743 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010743", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1016 }, "figures": [], "files": [ { "bytes": 17827, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1283b4ed510501e9966b6010d0368a3884e463786230d1245fe94ac9cd2cf03" }, { "bytes": 7483, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4763d6fecc8cb3067e483181434e66ef4065391c757d2a40c36f1884b91cfbed" }, { "bytes": 7199, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f16261f69d337df51b286f7a63ba4701d74891138bf869e0b1ebdd1e7649592c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010743/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "pressure sensor", "vent valve", "compressed air supply", "drop release", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010743", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006500", "title": "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-70ba-9349-af546edb6dac" } 487nBMSj6Pvumv5VZJDKibugzh4as4LwIhGHHrN8IbL5+74Yv6weMKJTcFjwj36h88YAZUPdXO8DYGLIXy4rAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 487nBMSj6Pvumv5VZJDKibugzh4as4LwIhGHHrN8IbL5+74Yv6weMKJTcFjwj36h88YAZUPdXO8DYGLIXy4rAQ== {"files":[{"bytes":17452,"name":"index.html","sha256":"eece90874066ae5a2db3ee1a817fda5aa46b51be5f9410fd3d27c04ce2a60097"},{"bytes":7200,"name":"publication.md","sha256":"05fdaca5bda3fee368cb36c7e0da12f3a489539a8cc751ef51644c4246447226"},{"bytes":6886,"name":"publication.txt","sha256":"801b63a8d979f29b024abd4da1229cec51fea51a182eda355a6669d7ee93afde"},{"bytes":2793,"name":"manifest.json","sha256":"e22bded98094cedb82f2096d71fc6cd50831ab2a02122a2ec34fe5ac4e9e813c"},{"bytes":89,"name":"manifest.sig","sha256":"730412ad0b827428843c05e723e3d490d61d108f195995ae93d95a151f7d746e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2d6ed2c5ed197af621da642c8e5a28a4d3dd521b125e0557d8c8f401cff1b988"}],"publication_id":"OT-2026-000010744"} Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010744
OpenTechnical
This publication supersedes OT-2026-000006501. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010744

Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
801b63a8d979f29b024abd4da1229cec51fea51a182eda355a6669d7ee93afde

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0015]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0016]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006501, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010744, “Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010744.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010744" title: "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010744" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006501, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010744 Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010744 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0015] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0016] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006501, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010744 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010744 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010744", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 963 }, "figures": [], "files": [ { "bytes": 17452, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eece90874066ae5a2db3ee1a817fda5aa46b51be5f9410fd3d27c04ce2a60097" }, { "bytes": 7200, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05fdaca5bda3fee368cb36c7e0da12f3a489539a8cc751ef51644c4246447226" }, { "bytes": 6886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "801b63a8d979f29b024abd4da1229cec51fea51a182eda355a6669d7ee93afde" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010744/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "pressure sensor", "vent valve", "compressed air supply", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010744", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006501", "title": "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-76b4-a738-f26447e071e7" } 8Z0FYdmJoqe0SGU27zzCdz6U+nqjcrLlpH3vgiaGnPskstMvb8jZK3dcvj4xfZRTDZFaA15DEvPx4s44p7j9CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8Z0FYdmJoqe0SGU27zzCdz6U+nqjcrLlpH3vgiaGnPskstMvb8jZK3dcvj4xfZRTDZFaA15DEvPx4s44p7j9CQ== {"files":[{"bytes":18978,"name":"index.html","sha256":"9e0c3cd49799c5fa36c6ed1bea3a9c43b96af02970c8edf428167824800545cd"},{"bytes":8385,"name":"publication.md","sha256":"d77db907f23082aa2fe33ea6ccbbf4f735952a98260a33789b9d31f53cbdc92f"},{"bytes":8075,"name":"publication.txt","sha256":"d31020bfc283085296b4fcba8693c60073c833e135bc1d3f75c2d65988347de7"},{"bytes":2820,"name":"manifest.json","sha256":"df9c97ea1f57642338f62aef1a1e16e0445fbd559fc09f0d7951f333d39c1b62"},{"bytes":89,"name":"manifest.sig","sha256":"e2f129c2d9c1998836b4cd05c268f0b82786a9fd21001871af8e84ac3fb70c49"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2f07942110116c4c8bd3ba0908d9d2cc8636d3d69c6a4828a8b514adc00cc60e"}],"publication_id":"OT-2026-000010745"} Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010745
OpenTechnical
This publication supersedes OT-2026-000006502. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010745

Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d31020bfc283085296b4fcba8693c60073c833e135bc1d3f75c2d65988347de7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006502, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010745, “Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010745.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010745" title: "Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010745" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006502, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010745 Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010745 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006502, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010745 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010745 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010745", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1146 }, "figures": [], "files": [ { "bytes": 18978, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9e0c3cd49799c5fa36c6ed1bea3a9c43b96af02970c8edf428167824800545cd" }, { "bytes": 8385, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d77db907f23082aa2fe33ea6ccbbf4f735952a98260a33789b9d31f53cbdc92f" }, { "bytes": 8075, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d31020bfc283085296b4fcba8693c60073c833e135bc1d3f75c2d65988347de7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010745/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010745", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006502", "title": "Three cup vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7e7a-b9a6-4057ae39bade" } tH1MW1UfoI/ioIeAryeC3MgSRVem6JpZ5fGfaxSimacSAny1SrZxo8qIK1lEmmgKuJNXRnpZK00piA3iIeCICQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tH1MW1UfoI/ioIeAryeC3MgSRVem6JpZ5fGfaxSimacSAny1SrZxo8qIK1lEmmgKuJNXRnpZK00piA3iIeCICQ== {"files":[{"bytes":18307,"name":"index.html","sha256":"b6c85d6e97d628292cff25e3eb7256262cc3b872ec19bf2f578b3ae6d94a59d0"},{"bytes":7796,"name":"publication.md","sha256":"525a96ed217dd474a45566c64411a015d48a7abfd1d52901eb6aa20b07d11879"},{"bytes":7486,"name":"publication.txt","sha256":"ae494f94d3633db8aa3f2643ea405a174c68c3ddf072d6b4b8bb3f4f6220a087"},{"bytes":2830,"name":"manifest.json","sha256":"df1efc3db285ba006b9ce5749f476e7722fd83ecbf20cc73a4f7869e42943c27"},{"bytes":89,"name":"manifest.sig","sha256":"fe59d945ae019e95b385e1d55c354552ae19b46d4a72e44dc9def502227e9395"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f54793213ae6d56a5efac95267c25c211e0a39683b8b9ad5ada8ff51ca797754"}],"publication_id":"OT-2026-000010746"} Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010746
OpenTechnical
This publication supersedes OT-2026-000006503. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010746

Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ae494f94d3633db8aa3f2643ea405a174c68c3ddf072d6b4b8bb3f4f6220a087

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006503, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010746, “Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010746.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010746" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010746" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006503, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010746 Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010746 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006503, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010746 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010746 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010746", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1047 }, "figures": [], "files": [ { "bytes": 18307, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b6c85d6e97d628292cff25e3eb7256262cc3b872ec19bf2f578b3ae6d94a59d0" }, { "bytes": 7796, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "525a96ed217dd474a45566c64411a015d48a7abfd1d52901eb6aa20b07d11879" }, { "bytes": 7486, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ae494f94d3633db8aa3f2643ea405a174c68c3ddf072d6b4b8bb3f4f6220a087" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010746/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010746", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006503", "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7ad7-b424-46630d16e074" } ASSvN4BOzfCOL9wiKyNNWDjUh6H/Tldoa1BWnNaFaNWeFBaT+B8o/HBg0lhAMY0JVc+sTdfkix3cGlZWuh9CAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ASSvN4BOzfCOL9wiKyNNWDjUh6H/Tldoa1BWnNaFaNWeFBaT+B8o/HBg0lhAMY0JVc+sTdfkix3cGlZWuh9CAw== {"files":[{"bytes":17095,"name":"index.html","sha256":"2e2ab2964acc62bd9904ff575ddc620e859cae60fcbbadb37e41d16d82bc64a8"},{"bytes":6763,"name":"publication.md","sha256":"5b6577ced1a2ad1e58740eb3c421dec4f300578541683d4a4752e86f6feaa9ee"},{"bytes":6464,"name":"publication.txt","sha256":"7602a81c3a54c6c663eb36e68f83c70075c724051319b3a5abbf8f81162bb70b"},{"bytes":2772,"name":"manifest.json","sha256":"0a4e025651fde139ed7ed8b4f669d3e243ab6adb2cf9ed904180b199ac91ed56"},{"bytes":89,"name":"manifest.sig","sha256":"b90a04be18b912c322709b1f3db6619a9baa1e306905bf34d6aeeb23b363d750"},{"bytes":227,"name":"manifest.sig.txt","sha256":"64c00e028ab1fee2c79f509e4795e73917d6f0a6cde9927533f0a14f37f9c86a"}],"publication_id":"OT-2026-000010747"} Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010747
OpenTechnical
This publication supersedes OT-2026-000006504. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010747

Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
7602a81c3a54c6c663eb36e68f83c70075c724051319b3a5abbf8f81162bb70b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006504, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010747, “Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010747.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010747" title: "Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010747" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006504, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010747 Two cup vacuum gripper, two outlet manifold, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010747 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006504, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010747 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010747 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006507. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010748

Single cup vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Supply, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
ef54ebb2d777693965774050175a3708fdca6ce1b146fbbd384f4aa05fd78045

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0011]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0012]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0013]

  • The workpiece is held until the vent valve has opened the circuit.

[0014]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0016]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000006507, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010748, “Single cup vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010748.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010748" title: "Single cup vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010748" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000006507, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010748 Single cup vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010748 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0011] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0012] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0013] - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000006507, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010748 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010748 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010748", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 18, "words": 609 }, "figures": [], "files": [ { "bytes": 14773, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "26a60f1dd61f804816a29a9c3f7a4f03759405b8e69ec900e8b68f701111a6e6" }, { "bytes": 4959, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e18690ed8d4851c61100877203210c8110c2bd7f8a8d5a22e3b2c24809983c3b" }, { "bytes": 4717, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ef54ebb2d777693965774050175a3708fdca6ce1b146fbbd384f4aa05fd78045" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010748/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010748", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006507", "title": "Single cup vacuum gripper, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee8-77b0-9913-1ec8a65f56d7" } N1KUQqx0gOMvbdmm3PH+dqv8Tp3Oon4OArARKOyUujgxcJFb3BeHA+xm0wJ9GjOiNlD02SwiI6N6Ei1akYZYBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: N1KUQqx0gOMvbdmm3PH+dqv8Tp3Oon4OArARKOyUujgxcJFb3BeHA+xm0wJ9GjOiNlD02SwiI6N6Ei1akYZYBg== {"files":[{"bytes":15443,"name":"index.html","sha256":"665e958029ec2d93206a3301bd84e1757d48ba830d14df237e1afc4258821c20"},{"bytes":5458,"name":"publication.md","sha256":"3d0599c86a2d2a7186cd7a88fd4de5103b1198ae7932cf2118a453e2014023e6"},{"bytes":5170,"name":"publication.txt","sha256":"0ac97050e1a6238f8e36ef3216d955eaeb9cb138d150e7dede0850a0e6dded9b"},{"bytes":2749,"name":"manifest.json","sha256":"a515b554bad8260a645ffe79e0326a7356352c5390855b6638fd276476ee4100"},{"bytes":89,"name":"manifest.sig","sha256":"ca4847617c6c7fed344e51c25986a84471d6bcee435bfe6fde197900baa560e3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f7f5176c67cd9ef89fcfae4b9cdd8a0ac5d3440ff1cbd69279500f83c1857f26"}],"publication_id":"OT-2026-000010749"} Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010749
OpenTechnical
This publication supersedes OT-2026-000006509. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010749

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0ac97050e1a6238f8e36ef3216d955eaeb9cb138d150e7dede0850a0e6dded9b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006509, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010749, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010749.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010749" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010749" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006509, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010749 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010749 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006509, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010749 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010749 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010749", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 679 }, "figures": [], "files": [ { "bytes": 15443, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "665e958029ec2d93206a3301bd84e1757d48ba830d14df237e1afc4258821c20" }, { "bytes": 5458, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3d0599c86a2d2a7186cd7a88fd4de5103b1198ae7932cf2118a453e2014023e6" }, { "bytes": 5170, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ac97050e1a6238f8e36ef3216d955eaeb9cb138d150e7dede0850a0e6dded9b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010749/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010749", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006509", "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-0ee8-76e7-a228-503cd6d242de" } xXW01Zvg4op3bsjHQr2oxMiEGPfFYilZDvPf+LnhNjkk4++Ereqwt+fAO4hFQpkQk1iecBWxp33J6ycSQhzJBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xXW01Zvg4op3bsjHQr2oxMiEGPfFYilZDvPf+LnhNjkk4++Ereqwt+fAO4hFQpkQk1iecBWxp33J6ycSQhzJBA== {"files":[{"bytes":15352,"name":"index.html","sha256":"fd44d0b98e0538e8b5381ef4b57096d0b1b3d066bf0742840ad58c66f5a9ebf4"},{"bytes":5450,"name":"publication.md","sha256":"95a3089045e121205ad6c41c0d2490e32196a08816a9c4ef0de4295cb3e045dc"},{"bytes":5216,"name":"publication.txt","sha256":"0b4ff4062fecf5d9ed57ac305c6c670302a56126f95f14298b83483d42cf71f5"},{"bytes":2665,"name":"manifest.json","sha256":"37843ca0c3a001482651a36df0f7375f1d3c4f4a9f57c95670e27b6be36171d6"},{"bytes":89,"name":"manifest.sig","sha256":"cb228d462637f54b7229fe63617b9898afdd74482ea353d20c1d9f38e310634a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2cfe9848333440cf8f79b2f21dc09e26ca255a8ddbadfe087fa0668df49ae5c2"}],"publication_id":"OT-2026-000010750"} Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010750
OpenTechnical
This publication supersedes OT-2026-000006510. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010750

Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
0b4ff4062fecf5d9ed57ac305c6c670302a56126f95f14298b83483d42cf71f5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006510, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006745.

Publication information

Citation

OpenTechnical Publication OT-2026-000010750, “Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010750.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010750" title: "Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010750" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006510, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006745. OPENTECHNICAL PUBLICATION OT-2026-000010750 Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010750 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006510, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006745. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010750 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010750 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010750", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 20, "words": 688 }, "figures": [], "files": [ { "bytes": 15352, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd44d0b98e0538e8b5381ef4b57096d0b1b3d066bf0742840ad58c66f5a9ebf4" }, { "bytes": 5450, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "95a3089045e121205ad6c41c0d2490e32196a08816a9c4ef0de4295cb3e045dc" }, { "bytes": 5216, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0b4ff4062fecf5d9ed57ac305c6c670302a56126f95f14298b83483d42cf71f5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010750/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010750", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006510", "title": "Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-721f-8382-dc45acf7e7c1" } tP4bnOKFc8ffSUPNEuHLe+mHZpFcy9ZKjUrGHFx/XO/z4Mk4ftLhlhykxUEBcndk5+twRQks+5d3+dZaV3bkBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tP4bnOKFc8ffSUPNEuHLe+mHZpFcy9ZKjUrGHFx/XO/z4Mk4ftLhlhykxUEBcndk5+twRQks+5d3+dZaV3bkBQ== {"files":[{"bytes":18358,"name":"index.html","sha256":"8bc3a93804daada66624c5889304221c17a43d699ea47bbb45bea1b2e3965a94"},{"bytes":7878,"name":"publication.md","sha256":"b6e872a718b9987839ee554842a6116876fce1e18e425b70459c3f572a5eee86"},{"bytes":7585,"name":"publication.txt","sha256":"43b7317bc80d5b2e50aac18b82e7874d52d7a7721625e14a15be470989e960f2"},{"bytes":2828,"name":"manifest.json","sha256":"289b78c868b240208409c47d8cc284f2ab1c047fe7be15271730da27a3ea7555"},{"bytes":89,"name":"manifest.sig","sha256":"c64da5345321ddc6d52ac4d2197108a61d42d66943af74d742d714a38e3e5828"},{"bytes":227,"name":"manifest.sig.txt","sha256":"66b5540cb0656058af44b920fa292e534811756f8281479ef90b7061c627859a"}],"publication_id":"OT-2026-000010751"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010751
OpenTechnical
This publication supersedes OT-2026-000006511. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010751

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
43b7317bc80d5b2e50aac18b82e7874d52d7a7721625e14a15be470989e960f2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006511, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010751, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010751.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010751" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010751" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006511, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010751 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010751 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006511, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010751 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010751 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010751", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1072 }, "figures": [], "files": [ { "bytes": 18358, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8bc3a93804daada66624c5889304221c17a43d699ea47bbb45bea1b2e3965a94" }, { "bytes": 7878, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b6e872a718b9987839ee554842a6116876fce1e18e425b70459c3f572a5eee86" }, { "bytes": 7585, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "43b7317bc80d5b2e50aac18b82e7874d52d7a7721625e14a15be470989e960f2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010751/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010751", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006511", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-78fa-8f83-4d1691b8a5c1" } n0kfrjjU6wpxcL6tdQlsv/TuLVMWu7XaoZHFVHkFImoSmR6mCe/YwcLkBb+Xr2zFOvLG9WiqhQiRO5DNEq5FCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: n0kfrjjU6wpxcL6tdQlsv/TuLVMWu7XaoZHFVHkFImoSmR6mCe/YwcLkBb+Xr2zFOvLG9WiqhQiRO5DNEq5FCQ== {"files":[{"bytes":18777,"name":"index.html","sha256":"474ff9d1302712ebafe94247da81815afdf618399806a4bb9e9c26cb903069fc"},{"bytes":8153,"name":"publication.md","sha256":"9564c3a6a8db24ccd192cdb63cebdd251fc1669eff0ea10022d084d8800d5958"},{"bytes":7851,"name":"publication.txt","sha256":"6af9994d0738b8b2cb21874546360ad11a556c77deaf742c3dcf3a3398d4e3a1"},{"bytes":2785,"name":"manifest.json","sha256":"402c11db9f0137f4ea030d5ebd704a90c52e1d11b96df86bfe01443d6b5ec7b0"},{"bytes":89,"name":"manifest.sig","sha256":"bc481a54ec8e807a2085b390a1ccdca50816280edf9f848537e08e9f14987170"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6a42651776ba13e3b81752abb6fc0a0e33f2b1fe1ecdc44a2071672af6cbe1e7"}],"publication_id":"OT-2026-000010752"} Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010752
OpenTechnical
This publication supersedes OT-2026-000006512. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010752

Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
6af9994d0738b8b2cb21874546360ad11a556c77deaf742c3dcf3a3398d4e3a1

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006512, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010752, “Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010752.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010752" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010752" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006512, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010752 Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010752 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006512, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010752 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010752 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010752", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1125 }, "figures": [], "files": [ { "bytes": 18777, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "474ff9d1302712ebafe94247da81815afdf618399806a4bb9e9c26cb903069fc" }, { "bytes": 8153, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9564c3a6a8db24ccd192cdb63cebdd251fc1669eff0ea10022d084d8800d5958" }, { "bytes": 7851, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6af9994d0738b8b2cb21874546360ad11a556c77deaf742c3dcf3a3398d4e3a1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010752/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010752", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006512", "title": "Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7bb8-b158-a5fc569cea24" } pKGcZIcGIHVSh+vn+2ySsRAAjVNOoq3zA7xOW+9Y8ukojarvd64xu1Jajx8vV+BGCGv7m4e62DO0ifgLlfZ2BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pKGcZIcGIHVSh+vn+2ySsRAAjVNOoq3zA7xOW+9Y8ukojarvd64xu1Jajx8vV+BGCGv7m4e62DO0ifgLlfZ2BQ== {"files":[{"bytes":17758,"name":"index.html","sha256":"37e9b221acc9115cfa29ccabcc5f916b211c4ee6e28898e625cf6d8ac29d5fb2"},{"bytes":7274,"name":"publication.md","sha256":"7fc4e889d2ba37943db624f06498cb95b13f511d788d6676b4c2eb2634095b59"},{"bytes":6956,"name":"publication.txt","sha256":"5a5cf97873b4a16453425cf2e086efbc957c75c438cb3e1e83f3dd37b87f7508"},{"bytes":2806,"name":"manifest.json","sha256":"a5aed57cfbf1285c8b78ef4ff489f04e2ed2d0d7edbfa127440546920b684288"},{"bytes":89,"name":"manifest.sig","sha256":"af64931813175d9c88099a4415dae35caf619c1d93dea63713964d2f108744b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e62d6e6950da64a48ffcf5661071072b4b32679b2e30993856bd410edde06578"}],"publication_id":"OT-2026-000010753"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010753
OpenTechnical
This publication supersedes OT-2026-000006513. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010753

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
5a5cf97873b4a16453425cf2e086efbc957c75c438cb3e1e83f3dd37b87f7508

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006513, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010753, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010753.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010753" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010753" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006513, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010753 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010753 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006513, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010753 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010753 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006514. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010754

Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
d64bda783e9b4b37a0087479525fdc0d8a35a836ca2522d75d5a8ef0c123cd47

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006514, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010754, “Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010754.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010754" title: "Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010754" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006514, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010754 Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010754 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006514, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010754 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010754 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010754", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1037 }, "figures": [], "files": [ { "bytes": 18374, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d314b873fc57f396f112e13fdf6035da0577bbb65d7c415a890c212ff8852c2f" }, { "bytes": 7777, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ace4cdf8b2f49cd9ddfefdb79d15d379c5b9c86a2ad60ab33fcc0384e6867656" }, { "bytes": 7462, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d64bda783e9b4b37a0087479525fdc0d8a35a836ca2522d75d5a8ef0c123cd47" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010754/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010754", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006514", "title": "Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-719e-8fdc-c234e183be42" } ALockb2yt8sNizKhJbwkYQGKjgFl3E4XXpq3FzGFwzzZ7hQpj3WHRv7LH0ILt9PuS7BmHCLd8XQ+m7IEAsUODw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ALockb2yt8sNizKhJbwkYQGKjgFl3E4XXpq3FzGFwzzZ7hQpj3WHRv7LH0ILt9PuS7BmHCLd8XQ+m7IEAsUODw== {"files":[{"bytes":17513,"name":"index.html","sha256":"755e5901979b1945a197b7c4c4920fc3fb38757cd52ec91a35a1fe075f6d92b7"},{"bytes":7125,"name":"publication.md","sha256":"96bfa40d99f030e51aef325508e8854258457467b0fe7770c7b1fe57f4f8d038"},{"bytes":6835,"name":"publication.txt","sha256":"06b91018587659aec1eaab7ae74b7fbbb2542429d8b224f2ab850b121a186a36"},{"bytes":2760,"name":"manifest.json","sha256":"8ba2137f076ebbdfc0fa059d08c9753909539d5fb60c2d5b75f35c9b0ef74edf"},{"bytes":89,"name":"manifest.sig","sha256":"d597fb9db625f4bae53cd7638447adf0dfdd6bc76cc8fc1750a14e5201e1610f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e3eb0774d06ffb7329140daa0376332b1ba26d37982a8cae5d0e59f21842e20"}],"publication_id":"OT-2026-000010755"} Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010755
OpenTechnical
This publication supersedes OT-2026-000006515. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010755

Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
06b91018587659aec1eaab7ae74b7fbbb2542429d8b224f2ab850b121a186a36

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006515, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010755, “Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010755.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010755" title: "Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010755" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006515, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010755 Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010755 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006515, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010755 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010755 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010755", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 954 }, "figures": [], "files": [ { "bytes": 17513, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "755e5901979b1945a197b7c4c4920fc3fb38757cd52ec91a35a1fe075f6d92b7" }, { "bytes": 7125, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "96bfa40d99f030e51aef325508e8854258457467b0fe7770c7b1fe57f4f8d038" }, { "bytes": 6835, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "06b91018587659aec1eaab7ae74b7fbbb2542429d8b224f2ab850b121a186a36" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010755/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010755", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006515", "title": "Three cup vacuum gripper, three zone face, four outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee8-7b26-81e9-fc4a4e96c1d4" } jq/zMqtSfOS3919HMy02lP5mYTrO3qACzgsGpDxdIi45hAgw2FURXaQ1N00TVTonlqV3b+jDwd6HpFMJ02MHAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jq/zMqtSfOS3919HMy02lP5mYTrO3qACzgsGpDxdIi45hAgw2FURXaQ1N00TVTonlqV3b+jDwd6HpFMJ02MHAg== {"files":[{"bytes":16890,"name":"index.html","sha256":"0035ee3de94841c51cdd9b46dc854ec1a9425bc9211564da0326fe914d936ca7"},{"bytes":6789,"name":"publication.md","sha256":"065797bdfc90efcad72ce14b8f4c85166939c50a64f727f335025f15fc67ac57"},{"bytes":6524,"name":"publication.txt","sha256":"a83aa3a44d8b14e0d2111878c23461b34d3807e2206578bb352fa795fb620386"},{"bytes":2745,"name":"manifest.json","sha256":"a6694acc7da9783b53b73661d77ef2905f3cdb792699546c5adfde8933c2c08d"},{"bytes":89,"name":"manifest.sig","sha256":"e7815f1212f5e9ac3cb4055348a1d7dcc25e659c99a296e6476d5ad6baa0fb77"},{"bytes":227,"name":"manifest.sig.txt","sha256":"de989a9bdce3c24d2df71f1071af3edb7730d1bfacc7ed8f5deebb4a0a1dd20a"}],"publication_id":"OT-2026-000010756"} Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010756
OpenTechnical
This publication supersedes OT-2026-000006516. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010756

Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a83aa3a44d8b14e0d2111878c23461b34d3807e2206578bb352fa795fb620386

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006516, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010756, “Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010756.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010756" title: "Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010756" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006516, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010756 Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010756 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006516, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010756 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010756 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010756", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 922 }, "figures": [], "files": [ { "bytes": 16890, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0035ee3de94841c51cdd9b46dc854ec1a9425bc9211564da0326fe914d936ca7" }, { "bytes": 6789, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "065797bdfc90efcad72ce14b8f4c85166939c50a64f727f335025f15fc67ac57" }, { "bytes": 6524, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a83aa3a44d8b14e0d2111878c23461b34d3807e2206578bb352fa795fb620386" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010756/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "vent valve", "drop release", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010756", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006516", "title": "Foam pad vacuum gripper, two zone face, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7f02-aa77-af10880ac371" } GQgPimUQl/jTkleP5yODrisLsSSyGUFYAqQuBYb8U/UvUGQIND0r6hU3hyQnTVt/4U+SxO2c7/0I+NEo5oZoDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GQgPimUQl/jTkleP5yODrisLsSSyGUFYAqQuBYb8U/UvUGQIND0r6hU3hyQnTVt/4U+SxO2c7/0I+NEo5oZoDA== {"files":[{"bytes":17759,"name":"index.html","sha256":"acbe78b438ead1c521c46a9bdad1140bb7613c03f650554815babf07cbb6bf27"},{"bytes":7330,"name":"publication.md","sha256":"57c7b6623d7e037070fe8a18c61b691694322c97e314472395282d9991fd886e"},{"bytes":7022,"name":"publication.txt","sha256":"52913472253f28d7794d69fc8a72c5ced5ea656274a5fbe908972a9846b1f95b"},{"bytes":2781,"name":"manifest.json","sha256":"5b3386cebd537e0c0578f59e2de70e6b701654801e091dd5f34112b84c475f4c"},{"bytes":89,"name":"manifest.sig","sha256":"3563171e1717d592e17a6e9952a5b71bd10f7eca490d9a7560b4f6dd1e9a5283"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0ca0cd04972d43f564d74dcc76881f977a8c9b10517ac9b90c23630654560444"}],"publication_id":"OT-2026-000010757"} Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010757
OpenTechnical
This publication supersedes OT-2026-000006517. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010757

Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
52913472253f28d7794d69fc8a72c5ced5ea656274a5fbe908972a9846b1f95b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006517, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010757, “Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010757.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010757" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010757" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006517, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010757 Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010757 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006517, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010757 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010757 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010757", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 975 }, "figures": [], "files": [ { "bytes": 17759, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "acbe78b438ead1c521c46a9bdad1140bb7613c03f650554815babf07cbb6bf27" }, { "bytes": 7330, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57c7b6623d7e037070fe8a18c61b691694322c97e314472395282d9991fd886e" }, { "bytes": 7022, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "52913472253f28d7794d69fc8a72c5ced5ea656274a5fbe908972a9846b1f95b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010757/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010757", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006517", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee8-7cb5-82dd-e22d12255c26" } feQZHoKLEEPIZjhK99XLVlVIAr/vDmlAiuxnMX7BpwvrsF6KyiCoBNfSAvX+aNkd5sjKRqWVsTJSsmWipcIwCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: feQZHoKLEEPIZjhK99XLVlVIAr/vDmlAiuxnMX7BpwvrsF6KyiCoBNfSAvX+aNkd5sjKRqWVsTJSsmWipcIwCA== {"files":[{"bytes":17318,"name":"index.html","sha256":"64e5c6352b52d5ef3ba1fee26629a65d5df065608117ebdf3d6afd12cd14224f"},{"bytes":7123,"name":"publication.md","sha256":"69119acb4554841f93542c0a391cea761e1ae6f788adff746a1748d4a447ae2a"},{"bytes":6830,"name":"publication.txt","sha256":"9566cbe9292c8b1264f400ca83fb0d44a254db474d2ae4f639df664f32420f02"},{"bytes":2794,"name":"manifest.json","sha256":"a51ead768678383f80b58a6882fcec68e4a0d25914360e51be6de7834c7c4076"},{"bytes":89,"name":"manifest.sig","sha256":"74fee3d479446214822ecec2c244a9f4011d8b313764abc22157f9c8509a581d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8a975ec013b7c11820002ef57da8a4aee63a6e882c64b8cecc0f4ea56886c5ca"}],"publication_id":"OT-2026-000010758"} Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010758
OpenTechnical
This publication supersedes OT-2026-000006518. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010758

Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9566cbe9292c8b1264f400ca83fb0d44a254db474d2ae4f639df664f32420f02

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006518, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010758, “Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010758.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010758" title: "Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010758" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006518, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010758 Three cup vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010758 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006518, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010758 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010758 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006519. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010759

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
3c1ece6ba358dee519a43a04beaf0147cfdb532b919ca77ca0500fdd0e3747b0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006519, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010759, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010759.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010759" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010759" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" - "release control" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006519, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010759 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010759 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006519, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010759 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010759 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006520. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010760

Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
5c461ee38fa76f4a142421e0e72266b6a7df64671466785ade99798abe588176

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006520, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010760, “Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010760.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010760" title: "Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010760" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006520, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010760 Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010760 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006520, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010760 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010760 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010760", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 877 }, "figures": [], "files": [ { "bytes": 16798, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9f21021009a1b469bbbfd0fe44931f5fddbc0431d32e8deeaef77735b254aef7" }, { "bytes": 6628, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3fb8133bd82ae7d9f4ba28e39cc07c9c4e8f86da743631af273495d96dd22cc6" }, { "bytes": 6351, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c461ee38fa76f4a142421e0e72266b6a7df64671466785ade99798abe588176" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010760/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010760", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006520", "title": "Single cup vacuum gripper, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7691-a3cc-6f056fcab598" } I2A1tSMWt3q+0TdOwhR/YBMD8KqlkqtT6/IMZTCM/xH5AuOsOsuZik1lr+M4tKnoel3JfCjx17YEeVvKBGHZBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I2A1tSMWt3q+0TdOwhR/YBMD8KqlkqtT6/IMZTCM/xH5AuOsOsuZik1lr+M4tKnoel3JfCjx17YEeVvKBGHZBg== {"files":[{"bytes":19249,"name":"index.html","sha256":"0b305d69a116b6dd631016b281f85f0d7448d36ac74145cc7c3eb40d383080bf"},{"bytes":8612,"name":"publication.md","sha256":"ae00bc01f787b511a8c99dd91d55ddd087ab8b73dcba7386a2d8325a31bf6658"},{"bytes":8306,"name":"publication.txt","sha256":"3767d6973a528407860cafb8aaab5afc634de7ce9bad4176c101d4f699067d48"},{"bytes":2803,"name":"manifest.json","sha256":"5c8f4cf357e4d6cd5e47d5b51883f6baf59ad4d7459b01346a7a9b2622561f15"},{"bytes":89,"name":"manifest.sig","sha256":"0391fe0ab312bd5b3089608b67823eecdd78216122de263b53f6bb712ab9b2b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"672183cac9348b3e09b42aaf0775bd3e150bc77287f55535f72578d0b287e13d"}],"publication_id":"OT-2026-000010761"} Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010761
OpenTechnical
This publication supersedes OT-2026-000006521. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010761

Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
3767d6973a528407860cafb8aaab5afc634de7ce9bad4176c101d4f699067d48

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006521, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010761, “Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010761.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010761" title: "Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010761" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006521, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010761 Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010761 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006521, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010761 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010761 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010761", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1198 }, "figures": [], "files": [ { "bytes": 19249, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0b305d69a116b6dd631016b281f85f0d7448d36ac74145cc7c3eb40d383080bf" }, { "bytes": 8612, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ae00bc01f787b511a8c99dd91d55ddd087ab8b73dcba7386a2d8325a31bf6658" }, { "bytes": 8306, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3767d6973a528407860cafb8aaab5afc634de7ce9bad4176c101d4f699067d48" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010761/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010761", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006521", "title": "Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7312-8f82-f4c1da53b8ec" } LHSOYtXW3rdjsEO7OLLbJfZnzNHGVyd2GQOXJizLsQly0DUCyry66UYDWGEkLbVgN2WFWk5P81kLBxGtOqhEDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LHSOYtXW3rdjsEO7OLLbJfZnzNHGVyd2GQOXJizLsQly0DUCyry66UYDWGEkLbVgN2WFWk5P81kLBxGtOqhEDA== {"files":[{"bytes":16161,"name":"index.html","sha256":"f79b5f8f51be1099c56a2339f69b524fa724d9cccaee16f67ee4a862cd8a88dc"},{"bytes":6119,"name":"publication.md","sha256":"94c87a31912783bede314073a73735bacd5a0d7a1bc6a1dc5c72cd265cf50d43"},{"bytes":5839,"name":"publication.txt","sha256":"6045f0514a7cda912ee1847241fed73fc96738e4f67a07f1a96e1447992d6388"},{"bytes":2761,"name":"manifest.json","sha256":"172027af9df545ba37d48d4050266e7aa8e4f0a3a04c3dbed873e34a438d0d88"},{"bytes":89,"name":"manifest.sig","sha256":"b3869c60eb3793279a18a70a86f5bdd958b62f499103f090248df9bc2bdb74e1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ccfca4523363c1a288a8990bd7466754a90eb6dba5dbbb635e5d855c9ba74815"}],"publication_id":"OT-2026-000010762"} Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010762
OpenTechnical
This publication supersedes OT-2026-000006522. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010762

Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6045f0514a7cda912ee1847241fed73fc96738e4f67a07f1a96e1447992d6388

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006522, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010762, “Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010762.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010762" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010762" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006522, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010762 Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010762 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006522, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010762 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010762 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010762", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 805 }, "figures": [], "files": [ { "bytes": 16161, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f79b5f8f51be1099c56a2339f69b524fa724d9cccaee16f67ee4a862cd8a88dc" }, { "bytes": 6119, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "94c87a31912783bede314073a73735bacd5a0d7a1bc6a1dc5c72cd265cf50d43" }, { "bytes": 5839, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6045f0514a7cda912ee1847241fed73fc96738e4f67a07f1a96e1447992d6388" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010762/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "zone branch", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010762", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006522", "title": "Three bellows cup vacuum gripper, three zone face, single stage ejector, vented before set-down", "uuid": "01a0ae6c-0ee9-7776-8042-c154271e9ea9" } M3ns0mJC2tALXg5hMK3dF1hj7LFbrRnqyz9OTiZ0YSeifrAH+WTS7jH76eFh9OUtYta8CLggEZLEZ5jT5toJBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: M3ns0mJC2tALXg5hMK3dF1hj7LFbrRnqyz9OTiZ0YSeifrAH+WTS7jH76eFh9OUtYta8CLggEZLEZ5jT5toJBQ== {"files":[{"bytes":16331,"name":"index.html","sha256":"63af3d3623e2f8fe0601a6d2915f4f127370f35eedbfdbf9f146142690cd1b3d"},{"bytes":6246,"name":"publication.md","sha256":"38bb6eaf723ceca9a462887032deea2da7b4379cd1c8656a45a4f9c2216e1fc6"},{"bytes":5978,"name":"publication.txt","sha256":"91a576766c61630ef42ef63fbe26b10ef47dcef3cf327996e30bd17dbdcfdd39"},{"bytes":2692,"name":"manifest.json","sha256":"1bdc7924ca2b63bf09dc1742f1628a8c076f98dfb3285bd88fb6cd15b6fb2a00"},{"bytes":89,"name":"manifest.sig","sha256":"50ac9bd10ce39663d0703dd80a5eca28fe33390eba7261ac42452f43ed38a231"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0f116b8dcab55603706e861accb81b560f1c4f0ec99dd7036306f87439c1a5e9"}],"publication_id":"OT-2026-000010763"} Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010763
OpenTechnical
This publication supersedes OT-2026-000006523. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010763

Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
91a576766c61630ef42ef63fbe26b10ef47dcef3cf327996e30bd17dbdcfdd39

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006523, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010763, “Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010763.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010763" title: "Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010763" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006523, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010763 Foam pad vacuum gripper, two zone face, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010763 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006523, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010763 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010763 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006524. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010764

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
4dd026da3cf5783107f8c40d0294eb1dca620f006b7bd15164f9d3e374951998

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006524, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010764, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010764.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010764" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010764" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006524, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010764 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010764 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006524, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010764 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010764 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010764", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 855 }, "figures": [], "files": [ { "bytes": 16924, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3539d9bc1a44501ecd7bbb589abb588e66efed54380ffb92a40c02a0d33d8637" }, { "bytes": 6638, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6555053fd31deac756d6593d85975cfb654453b254252695bacaa8c9365a4e2f" }, { "bytes": 6312, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4dd026da3cf5783107f8c40d0294eb1dca620f006b7bd15164f9d3e374951998" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010764/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010764", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006524", "title": "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee9-7c93-becf-44f8473d0e33" } eJ7umrIz9Go9GSGxBAtIDtHHZ3/QSbw1T4ZSQPpTtTEeryYbzAHVavREFB1wZ885HzNChxelM/MEnO12ldfvAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eJ7umrIz9Go9GSGxBAtIDtHHZ3/QSbw1T4ZSQPpTtTEeryYbzAHVavREFB1wZ885HzNChxelM/MEnO12ldfvAg== {"files":[{"bytes":17669,"name":"index.html","sha256":"c1f3924efd1466f67a4d4af33c4d5e273f786d1604e7244646e991572500b067"},{"bytes":7394,"name":"publication.md","sha256":"6c34704c5f99f961df0347ae4cca54964c290303fdf19a5eda7e67a469854f60"},{"bytes":7071,"name":"publication.txt","sha256":"02935dc5cd064bcba3cb7f22399fcbe4577c5543634823379335ef6e5be7e283"},{"bytes":2868,"name":"manifest.json","sha256":"dd477cc9173c1706719859373133c893f67d0eb309c1beced505a430f5746c2d"},{"bytes":89,"name":"manifest.sig","sha256":"4b8c99166a564d5b95e3acda5aa3d30e36b1208fada03e412996617dbc4211a2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3391d6730ea9abc07c5500fd35f7faab1a1d2f5a72d9c20e2a402a3ac28435c2"}],"publication_id":"OT-2026-000010765"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010765
OpenTechnical
This publication supersedes OT-2026-000006525. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010765

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
02935dc5cd064bcba3cb7f22399fcbe4577c5543634823379335ef6e5be7e283

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006525, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010765, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010765.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010765" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010765" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006525, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010765 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010765 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006525, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010765 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010765 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010765", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 982 }, "figures": [], "files": [ { "bytes": 17669, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1f3924efd1466f67a4d4af33c4d5e273f786d1604e7244646e991572500b067" }, { "bytes": 7394, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6c34704c5f99f961df0347ae4cca54964c290303fdf19a5eda7e67a469854f60" }, { "bytes": 7071, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "02935dc5cd064bcba3cb7f22399fcbe4577c5543634823379335ef6e5be7e283" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010765/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010765", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006525", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-773f-a5c2-ce7dab0f6015" } avzPbd82XWh0H1rNg1JxTwYZdgEQn6TzX5qG+gR2qQXeBSPjGhoGwtSAFNT/3+NduAzZZDPVPCLZ2Lb7f66mAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: avzPbd82XWh0H1rNg1JxTwYZdgEQn6TzX5qG+gR2qQXeBSPjGhoGwtSAFNT/3+NduAzZZDPVPCLZ2Lb7f66mAw== {"files":[{"bytes":17929,"name":"index.html","sha256":"1da21dda82d4b5be1cd8c0d9d0bfe10c77f06c70c8856bf42d385866e5edb7f2"},{"bytes":7526,"name":"publication.md","sha256":"add10a4a9597c7875af349adb56c186f4186d7c9fa3c9d91d40f411232dab7f6"},{"bytes":7243,"name":"publication.txt","sha256":"0f1d859cd2e0415a4b2fad8e5c6c195d690890678501431c59f1b9dd882ed321"},{"bytes":2755,"name":"manifest.json","sha256":"20965ef6a206e11644e17f5550604c2e571bea40d0c77be035ab1e1aaf8b6232"},{"bytes":89,"name":"manifest.sig","sha256":"21cd2e8b3fa10c468af1e0e306b62ddabbf7e6adb9075532abc98a261a5be438"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f523307f2fdb6872a3b86c32f5ebb1d6c296fe930afce11e86f1da50df8f568e"}],"publication_id":"OT-2026-000010766"} Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010766
OpenTechnical
This publication supersedes OT-2026-000006526. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010766

Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0f1d859cd2e0415a4b2fad8e5c6c195d690890678501431c59f1b9dd882ed321

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006526, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010766, “Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010766.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010766" title: "Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010766" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006526, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010766 Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010766 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006526, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010766 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010766 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010766", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1036 }, "figures": [], "files": [ { "bytes": 17929, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1da21dda82d4b5be1cd8c0d9d0bfe10c77f06c70c8856bf42d385866e5edb7f2" }, { "bytes": 7526, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "add10a4a9597c7875af349adb56c186f4186d7c9fa3c9d91d40f411232dab7f6" }, { "bytes": 7243, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0f1d859cd2e0415a4b2fad8e5c6c195d690890678501431c59f1b9dd882ed321" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010766/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010766", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006526", "title": "Two cup vacuum gripper, two zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-70d4-8f87-7e56dca9c707" } Z7grnKy+qD5acKztKuluJzM1cbtQuHw6L4Ehc6QBEGrb9bHitTDizrmcPQLzoqYbco1eKeNkIemmek4Cmk28Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z7grnKy+qD5acKztKuluJzM1cbtQuHw6L4Ehc6QBEGrb9bHitTDizrmcPQLzoqYbco1eKeNkIemmek4Cmk28Bg== {"files":[{"bytes":16928,"name":"index.html","sha256":"59dd4e973b605a2ddd7897a8919630945ed0b26e487c72a96365db2c7af3547a"},{"bytes":6731,"name":"publication.md","sha256":"91ec53e31d11d7ca9b8079fbd4aafb9ed1193a85d70081bd6f5156a6c0fb6b9b"},{"bytes":6399,"name":"publication.txt","sha256":"941e61378411fefcc8a18f8b861a6b3cc0d2587d16d7d76dd1ab353454a02f3b"},{"bytes":2823,"name":"manifest.json","sha256":"9146d5e38702bcce54aecbb96ffb71ffe8264ceefa0d4a71ffcef576b08475fc"},{"bytes":89,"name":"manifest.sig","sha256":"988dd2cf25dacd45d126ce86bf30962c3c0a637b664a0381fdb7a8f8c14af8bb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7800321c4596e6c9d5f36e18c57153bad0b7058a1c5caaf81b44ab9208d76be7"}],"publication_id":"OT-2026-000010767"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down - OpenTechnical OT-2026-000010767
OpenTechnical
This publication supersedes OT-2026-000006527. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010767

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
941e61378411fefcc8a18f8b861a6b3cc0d2587d16d7d76dd1ab353454a02f3b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0016]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006527, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010767, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010767.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010767" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010767" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006527, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010767 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010767 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0016] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006527, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010767 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010767 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010767", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 877 }, "figures": [], "files": [ { "bytes": 16928, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "59dd4e973b605a2ddd7897a8919630945ed0b26e487c72a96365db2c7af3547a" }, { "bytes": 6731, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "91ec53e31d11d7ca9b8079fbd4aafb9ed1193a85d70081bd6f5156a6c0fb6b9b" }, { "bytes": 6399, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "941e61378411fefcc8a18f8b861a6b3cc0d2587d16d7d76dd1ab353454a02f3b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010767/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010767", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006527", "title": "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-0ee9-7c18-b04e-2b8925d1d309" } JafFO+gsq4pqxt93I1OxVdbfrT87qMLdO3sm5AXGQv24uHPty+3qu99aIpw6zLEPwre7dh/TZrA3aIv8vJpCAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JafFO+gsq4pqxt93I1OxVdbfrT87qMLdO3sm5AXGQv24uHPty+3qu99aIpw6zLEPwre7dh/TZrA3aIv8vJpCAA== {"files":[{"bytes":16512,"name":"index.html","sha256":"3e10f5ad76b18af1b3ca33468a8894c4153d159c2e6ee71ec88a5feface0f265"},{"bytes":6316,"name":"publication.md","sha256":"74fa115157a10087934010c9db1c6af55b0e065da28de173b561cac8612a235d"},{"bytes":6037,"name":"publication.txt","sha256":"c97f7d5c07061c804f05bc9149ebba9ea0a503927fcaf37c54b266ba1b1cdb1d"},{"bytes":2738,"name":"manifest.json","sha256":"17c76ec41ce66337adc2aa1ec44fc38b62c7962aad513df8ee8aed77ebf2bb39"},{"bytes":89,"name":"manifest.sig","sha256":"8de26e3739ef88493c47685c227d03f1f5b2d74df5e84518910da26ce31c56ec"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0f05ad1c2e389026b0ff680b67c4499bc78a8cc8eb44b512747e66ca57b1140d"}],"publication_id":"OT-2026-000010768"} Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010768
OpenTechnical
This publication supersedes OT-2026-000006528. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010768

Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
c97f7d5c07061c804f05bc9149ebba9ea0a503927fcaf37c54b266ba1b1cdb1d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006528, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010768, “Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010768.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010768" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010768" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006528, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010768 Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010768 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006528, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010768 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010768 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006529. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010769

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
4c42a872b70c229bd01a1b204d9dbd096646c19f09e20cdabd53109bc30dc808

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006529, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010769, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010769.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010769" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010769" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006529, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010769 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010769 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006529, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010769 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010769 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010769", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 883 }, "figures": [], "files": [ { "bytes": 17093, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4e50923e3ea16fa7a3e50140a57fefa7d60a95824ef9045696c89d5c36ab4349" }, { "bytes": 6736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "437a46d2a13f49455dca7ddaf8ee2a0e9d67f2eb5312b21e2ec54b9f2103daee" }, { "bytes": 6420, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4c42a872b70c229bd01a1b204d9dbd096646c19f09e20cdabd53109bc30dc808" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010769/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010769", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006529", "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee9-7ca5-b3d0-aae572d5e7de" } ++T/hLhHGZfM6myFFil4oUtteyURXF8MvqUhIsZXu5GycTVmcelMKcmV222p5aus0fVQqoo+DIxOz+liFFoWCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ++T/hLhHGZfM6myFFil4oUtteyURXF8MvqUhIsZXu5GycTVmcelMKcmV222p5aus0fVQqoo+DIxOz+liFFoWCw== {"files":[{"bytes":18119,"name":"index.html","sha256":"579c86ea21d67aa23a66c88620c441f34392e5c42e6579b5bfea2ee6f1ba690f"},{"bytes":7719,"name":"publication.md","sha256":"f3e942b755692cef6c6175dd70521e2efaab5297af6333c96f0fdc349ff2ab74"},{"bytes":7415,"name":"publication.txt","sha256":"9685eed28145ca13602889373253d0e8aa37f3feb47351ff0338472c3c8ccad6"},{"bytes":2823,"name":"manifest.json","sha256":"318c97a77447d2608082b521cd5221e920ef46b2cb6781ed2f65510e97e20339"},{"bytes":89,"name":"manifest.sig","sha256":"c3e8f23fe0aebb4fb47c196a30578db228a4b604184bc292fe751269f4224fbc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fa868d3b321c55d086d84d495f26f058aabf2381b0d3af4821543661d37d1bc5"}],"publication_id":"OT-2026-000010770"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010770
OpenTechnical
This publication supersedes OT-2026-000006530. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010770

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
9685eed28145ca13602889373253d0e8aa37f3feb47351ff0338472c3c8ccad6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006530, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010770, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010770.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010770" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010770" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006530, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010770 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010770 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006530, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010770 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010770 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010770", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1030 }, "figures": [], "files": [ { "bytes": 18119, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "579c86ea21d67aa23a66c88620c441f34392e5c42e6579b5bfea2ee6f1ba690f" }, { "bytes": 7719, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f3e942b755692cef6c6175dd70521e2efaab5297af6333c96f0fdc349ff2ab74" }, { "bytes": 7415, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9685eed28145ca13602889373253d0e8aa37f3feb47351ff0338472c3c8ccad6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010770/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010770", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006530", "title": "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7ec9-a124-f1401d3cabdb" } qSX3JZot7+Oof/Sk3kRPuXDs4XBFQFZ/zfYMLEuug8LnS7qvXw/3KqJ8jRJGrDRhMuXMFh2RNo+A7M658Vw+Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qSX3JZot7+Oof/Sk3kRPuXDs4XBFQFZ/zfYMLEuug8LnS7qvXw/3KqJ8jRJGrDRhMuXMFh2RNo+A7M658Vw+Dg== {"files":[{"bytes":17790,"name":"index.html","sha256":"b76b406e10ced59b6e8bbcea8243f444cb1bd109e7d14738ed12b36a63237de9"},{"bytes":7362,"name":"publication.md","sha256":"3c9db1322c41ab0943f5049e5fb233169f2a25f0013a274db729c12ee9896661"},{"bytes":7046,"name":"publication.txt","sha256":"81302c0e52c9ab9e1f25e04530f89f49648a715a6a86050ada1c9047316c6b11"},{"bytes":2787,"name":"manifest.json","sha256":"53d5b2677205c7cb45ae54e39dd4b3a728613c5f41f50cff4fae7932589c0477"},{"bytes":89,"name":"manifest.sig","sha256":"4b44bfac35d88e38ec7e326fbc2272277e82f2c73c57660300ff8610a6a1d410"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dc45126bff3466db7c2e90030f72809036b6f76647fb04cfaf5d1f5dc640d8d3"}],"publication_id":"OT-2026-000010771"} Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010771
OpenTechnical
This publication supersedes OT-2026-000006532. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010771

Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
81302c0e52c9ab9e1f25e04530f89f49648a715a6a86050ada1c9047316c6b11

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006532, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010771, “Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010771.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010771" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010771" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006532, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010771 Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010771 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006532, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010771 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010771 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010771", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 975 }, "figures": [], "files": [ { "bytes": 17790, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b76b406e10ced59b6e8bbcea8243f444cb1bd109e7d14738ed12b36a63237de9" }, { "bytes": 7362, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3c9db1322c41ab0943f5049e5fb233169f2a25f0013a274db729c12ee9896661" }, { "bytes": 7046, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "81302c0e52c9ab9e1f25e04530f89f49648a715a6a86050ada1c9047316c6b11" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010771/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010771", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006532", "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-75b1-8a86-8fa5bb248400" } vgY8UGOW+flBLkuabEOa2uPzVapZNvMRFTEalvazyYOwh2dUCZkI4gW8whNtvoSQ07XisoGyvfVmTnEHX8qSCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vgY8UGOW+flBLkuabEOa2uPzVapZNvMRFTEalvazyYOwh2dUCZkI4gW8whNtvoSQ07XisoGyvfVmTnEHX8qSCA== {"files":[{"bytes":17168,"name":"index.html","sha256":"9bf59f8524a93d71969d41f3c6c24406d6a0df8f374c866c55b53e23e145c788"},{"bytes":6974,"name":"publication.md","sha256":"3304b445461e6d5a465d948538b9013dae62971fb4e1a78cb52bd54082eaa616"},{"bytes":6710,"name":"publication.txt","sha256":"4b051823d23473bd3766f05c8ed5c650d2df6c8f7a5da221ccf8067e5eaf9ead"},{"bytes":2736,"name":"manifest.json","sha256":"f64b3b01dc817c29e48ce6e8fc802dd20874bea6e200c44077a666a7e96d58d4"},{"bytes":89,"name":"manifest.sig","sha256":"03fa6720319f771276b4a866ce8b36a80e490d6ddf6ac1d5e046d1bfe0dacb33"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6b8e94cdaceeab89bd29aeb6c3264633d3cc86b26879180233f49f5e100bf538"}],"publication_id":"OT-2026-000010772"} Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010772
OpenTechnical
This publication supersedes OT-2026-000006533. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010772

Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
4b051823d23473bd3766f05c8ed5c650d2df6c8f7a5da221ccf8067e5eaf9ead

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006533, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010772, “Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010772.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010772" title: "Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010772" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006533, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010772 Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010772 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006533, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010772 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010772 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010772", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 932 }, "figures": [], "files": [ { "bytes": 17168, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9bf59f8524a93d71969d41f3c6c24406d6a0df8f374c866c55b53e23e145c788" }, { "bytes": 6974, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3304b445461e6d5a465d948538b9013dae62971fb4e1a78cb52bd54082eaa616" }, { "bytes": 6710, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b051823d23473bd3766f05c8ed5c650d2df6c8f7a5da221ccf8067e5eaf9ead" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010772/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010772", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006533", "title": "Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7d67-8547-655e3f6c9783" } vRTKIUEa6lXb/801sipwrqzQ01/cqNprJe3XsOgL+pLBONi7HC/mtHzOBDjM2/pTs2t2bVJGYjUF4/wmXUZPCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vRTKIUEa6lXb/801sipwrqzQ01/cqNprJe3XsOgL+pLBONi7HC/mtHzOBDjM2/pTs2t2bVJGYjUF4/wmXUZPCQ== {"files":[{"bytes":18696,"name":"index.html","sha256":"79ff62508df79b7e14651663c7f4b58e484e56b6f69701c7bfb14266e7758986"},{"bytes":8171,"name":"publication.md","sha256":"68ec5f37f4b7cd9601875ed380e44ec29662d1855b530d7cb856ac6c0143b35a"},{"bytes":7850,"name":"publication.txt","sha256":"e8225e0d37c11379f9759fb9c54ea19539989c8df57df514c6bc8ec914330631"},{"bytes":2896,"name":"manifest.json","sha256":"b90d51fd18173078d2424d4e3abb720007cbd85b55000a2464c3bff607c433a7"},{"bytes":89,"name":"manifest.sig","sha256":"695b1343c1bd042847ab9f8a59719d97a2f09ea197a33cee365b9a43de641556"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1c538a9dca61a217d27c16ee9e1ac8bd0e3a3e89013e8a177064f69548ede71b"}],"publication_id":"OT-2026-000010773"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010773
OpenTechnical
This publication supersedes OT-2026-000006534. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010773

Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e8225e0d37c11379f9759fb9c54ea19539989c8df57df514c6bc8ec914330631

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006534, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007128.

Publication information

Citation

OpenTechnical Publication OT-2026-000010773, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010773.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010773" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010773" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006534, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007128. OPENTECHNICAL PUBLICATION OT-2026-000010773 Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010773 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006534, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007128. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010773 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010773 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010773", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1096 }, "figures": [], "files": [ { "bytes": 18696, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "79ff62508df79b7e14651663c7f4b58e484e56b6f69701c7bfb14266e7758986" }, { "bytes": 8171, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "68ec5f37f4b7cd9601875ed380e44ec29662d1855b530d7cb856ac6c0143b35a" }, { "bytes": 7850, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e8225e0d37c11379f9759fb9c54ea19539989c8df57df514c6bc8ec914330631" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010773/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010773", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006534", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7e42-a119-be8d270a7d1c" } VGuI7UkZD1X3ha3/Pjo3F3GNxyOndi3HgROB6JdVauFOiBKUR7EbilnwipQrCqHRA3+ORjprXaAooxEfLSw9Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VGuI7UkZD1X3ha3/Pjo3F3GNxyOndi3HgROB6JdVauFOiBKUR7EbilnwipQrCqHRA3+ORjprXaAooxEfLSw9Bw== {"files":[{"bytes":18609,"name":"index.html","sha256":"860df5e6935518051dd260de0b427715f5f36232a17ae1fd3d7de2b1753ea27d"},{"bytes":8134,"name":"publication.md","sha256":"23372b7d18447a23bf2d8c63ba303392ba66e4f7707126cbb07f4a50e23c9071"},{"bytes":7849,"name":"publication.txt","sha256":"068dec01d797742d3c850804dc8df16e294cc4cfd2ecbadca0c0ac038bbf3f65"},{"bytes":2819,"name":"manifest.json","sha256":"2278f09eb69b4a127268da2221a7c52350d2b11f09bb6db84531ace5204be2cd"},{"bytes":89,"name":"manifest.sig","sha256":"75a9e33a354c86c5cae53c5b80927e5acbf438f3456d56b93ab77a1abc1d58f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"695358ab728cadda3b87db20f5e6ac07bb54a2a25798e7b6f03bb79ad19920a6"}],"publication_id":"OT-2026-000010774"} Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010774
OpenTechnical
This publication supersedes OT-2026-000006535. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010774

Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
068dec01d797742d3c850804dc8df16e294cc4cfd2ecbadca0c0ac038bbf3f65

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006535, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010774, “Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010774.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010774" title: "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010774" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" --- # Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006535, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010774 Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010774 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006535, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010774 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010774 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010774", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1125 }, "figures": [], "files": [ { "bytes": 18609, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "860df5e6935518051dd260de0b427715f5f36232a17ae1fd3d7de2b1753ea27d" }, { "bytes": 8134, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "23372b7d18447a23bf2d8c63ba303392ba66e4f7707126cbb07f4a50e23c9071" }, { "bytes": 7849, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "068dec01d797742d3c850804dc8df16e294cc4cfd2ecbadca0c0ac038bbf3f65" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010774/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "vent valve", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010774", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006535", "title": "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7f4b-a86d-3a821e083aa8" } LdSV8jj6Eww4+ExXScWwfHekQ9CQZmikUJwOA9Vwbv1fzVnogZoCRD32SjUF+rk44deWFl7aGSlA3TO2RdwZAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LdSV8jj6Eww4+ExXScWwfHekQ9CQZmikUJwOA9Vwbv1fzVnogZoCRD32SjUF+rk44deWFl7aGSlA3TO2RdwZAg== {"files":[{"bytes":17697,"name":"index.html","sha256":"372bda40e8d63761aa840f5b1f18ce31756c7ac6b27036bb490ecb6157db03b5"},{"bytes":7265,"name":"publication.md","sha256":"fabc702e612abf941507a600d16627b954f4dbe3cbc4124537a2c9964f308d74"},{"bytes":6947,"name":"publication.txt","sha256":"e565059510cb6696b84686283b3ee31065572c9a8ab89ec5872c9801a611f710"},{"bytes":2790,"name":"manifest.json","sha256":"6032c536c7b1fe3d0db4d2fabf8991e08f55163cae8dca00529a0b91056f92df"},{"bytes":89,"name":"manifest.sig","sha256":"8df8b041adb7ce8b3c2ac426a0c44d49f85e7d51a9810675c68faea7f8ff9226"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d162928f1896bbf541a0a3ebc84b4dfc61c77c108886126fbcadd3e84044f86c"}],"publication_id":"OT-2026-000010775"} Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010775
OpenTechnical
This publication supersedes OT-2026-000006536. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010775

Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e565059510cb6696b84686283b3ee31065572c9a8ab89ec5872c9801a611f710

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006536, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010775, “Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010775.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010775" title: "Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010775" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006536, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010775 Four cup vacuum gripper, four outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010775 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006536, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010775 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010775 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006537. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010776

Six pad foam vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1e444232d67ac3704423aa0919704901147abf6217525507adc72faef28ecbb4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006537, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010776, “Six pad foam vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010776.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010776" title: "Six pad foam vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010776" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006537, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010776 Six pad foam vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010776 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006537, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010776 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010776 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006538. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010777

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e6eb8c14ce0f8a290077665cbe025f61694b881725a1400b55287d2852845edf

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006538, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010777, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010777.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010777" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010777" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006538, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010777 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010777 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006538, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010777 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010777 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010777", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 766 }, "figures": [], "files": [ { "bytes": 16105, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0f0b6d884a56f9fe1430fa238d758b19a99a2e2181fcb1f993e9679739679038" }, { "bytes": 6002, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ced1eb121ffcefacff1b9208f79536a7e68ab8e69cc5d608031fdbffd0a35a79" }, { "bytes": 5707, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e6eb8c14ce0f8a290077665cbe025f61694b881725a1400b55287d2852845edf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010777/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010777", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006538", "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7af0-b707-47fb9faa6129" } WRcwhwg9nihfRPWO/PAeFb9JpYh0lWpewWmzLM++7TtzhMJd6i8wXBv6b9vrtvTmtputqhaDeKIEPPkPnejWCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WRcwhwg9nihfRPWO/PAeFb9JpYh0lWpewWmzLM++7TtzhMJd6i8wXBv6b9vrtvTmtputqhaDeKIEPPkPnejWCA== {"files":[{"bytes":15574,"name":"index.html","sha256":"011f487fd749c2cf62aa512170fb9d480853c9acf0e4f2ee2389ab7e6bbfbc04"},{"bytes":5679,"name":"publication.md","sha256":"a9fe3552cfe9e915affa4db7a77394f94b7ac5a92166c42e8d5c51595cd1b0c8"},{"bytes":5500,"name":"publication.txt","sha256":"ff62f5a7a173a000ab7ecceaa649a99e71aea8508b470048a301b01c32665736"},{"bytes":2540,"name":"manifest.json","sha256":"662330e97eddc92050f45ae0dc9989833e5c22866b931789cfd62e59ea4547e1"},{"bytes":89,"name":"manifest.sig","sha256":"1a23bbf4d899a7cbd573b341d1b204855db35320acaa34d776bff826b196bbbd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e6604a64a2b341c12f965dd32086ec88cf4a4b8c0b1db9b7aa21e9303ea016aa"}],"publication_id":"OT-2026-000010778"} Permanent magnet gripper, stripped after set-down, on a tool changer - OpenTechnical OT-2026-000010778
OpenTechnical
This publication supersedes OT-2026-000006539. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010778

Permanent magnet gripper, stripped after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
ff62f5a7a173a000ab7ecceaa649a99e71aea8508b470048a301b01c32665736

Abstract

A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone.

[0006]The magnet assembly is carried on the tool side of the tool-change interface.

[0007]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face.

[0008]The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The separating element is driven from the compressed air supply of the cell.

[0011]The separating element is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0012]

  • After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller.

[0013]

  • While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet.

[0014]

  • After the workpiece has reached the set-down position, the workpiece is released by the separating element.

[0015]

  • The workpiece is held until the separating element has released the workpiece.

[0016]The cell controller reads the contact detector (on the gripping face) and commands the separating element; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down).

[0018]The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006539, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006610.

Publication information

Citation

OpenTechnical Publication OT-2026-000010778, “Permanent magnet gripper, stripped after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010778.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010778" title: "Permanent magnet gripper, stripped after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010778" categories: - "robotics-automation/end-effectors/magnetic-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "magnetic gripper" - "tool-change interface" - "magnet assembly" - "contact detector" - "separating element" - "compressed air supply" - "contact sensing" - "magnetic gripping" - "release control" - "tool changing" --- # Permanent magnet gripper, stripped after set-down, on a tool changer ## Abstract A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] **One separating element.** The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The magnet assembly is carried on the tool side of the tool-change interface. [0007] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face. [0008] The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The separating element is driven from the compressed air supply of the cell. [0011] The separating element is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. - While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet. - After the workpiece has reached the set-down position, the workpiece is released by the separating element. - The workpiece is held until the separating element has released the workpiece. [0016] The cell controller reads the contact detector (on the gripping face) and commands the separating element; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0018] The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006539, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006610. OPENTECHNICAL PUBLICATION OT-2026-000010778 Permanent magnet gripper, stripped after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010778 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The magnet assembly is carried on the tool side of the tool-change interface. [0007] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the magnet face. [0008] The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The separating element is driven from the compressed air supply of the cell. [0011] The separating element is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0012] - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. [0013] - While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet. [0014] - After the workpiece has reached the set-down position, the workpiece is released by the separating element. [0015] - The workpiece is held until the separating element has released the workpiece. [0016] The cell controller reads the contact detector (on the gripping face) and commands the separating element; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0018] The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006539, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a magnetic face carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006610. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010778 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010778 { "abstract": "A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. 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OpenTechnical
This publication supersedes OT-2026-000006540. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010779

Three cup vacuum gripper, three outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3aad5b8c8d4fc07667664fc8d904f2b7b26bdf4e2125b1e9632eee3bf56cf9f2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006540, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010779, “Three cup vacuum gripper, three outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010779.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010779" title: "Three cup vacuum gripper, three outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010779" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006540, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010779 Three cup vacuum gripper, three outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010779 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006540, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010779 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010779 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006541. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010780

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5c9b6c5095430d5a75272ae55a22ef1461ed5e158c80e803b761a295bdc12916

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006541, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010780, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010780.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010780" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010780" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006541, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010780 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010780 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006541, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010780 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010780 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006542. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010781

Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
89b87413cb55e9a5a1b3b0eb7e32420f50fe198ea55cdfa9582067957165fe17

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The remaining three manifold outlets are plugged and carry no line.

[0018]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006542, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010781, “Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010781.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010781" title: "Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010781" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "electric actuation" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining three manifold outlets are plugged and carry no line. [0018] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006542, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010781 Three cup vacuum gripper, three zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010781 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining three manifold outlets are plugged and carry no line. [0018] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006542, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010781 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010781 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006543. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010782

Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
be775d146c83786e7dbf09b630f1910f71e75e1e7f97c39e033242badd603e43

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0014]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006543, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006860.

Publication information

Citation

OpenTechnical Publication OT-2026-000010782, “Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010782.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010782" title: "Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010782" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006543, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006860. OPENTECHNICAL PUBLICATION OT-2026-000010782 Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010782 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0014] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006543, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006860. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010782 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010782 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010782", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 760 }, "figures": [], "files": [ { "bytes": 15833, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d9ec94abd16d7f90ddbf4e579ad25a0642854400b7ce6bde151e30e6d33cb068" }, { "bytes": 5905, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d2ef92c52e087cfa43d7321179b4be1b73dfb012f647b16b0323b3eba20d12b1" }, { "bytes": 5651, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "be775d146c83786e7dbf09b630f1910f71e75e1e7f97c39e033242badd603e43" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010782/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "vent valve", "drop release", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010782", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006543", "title": "Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-738e-be0b-fe563e05239a" } JSccMMwKwNkWx/C8zFNYk7qAfLS9ZsoyInqgSDux/OWHifruhMcukHoXYF3Du+4CWRfgxtOXwU9kbK03pe8RBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JSccMMwKwNkWx/C8zFNYk7qAfLS9ZsoyInqgSDux/OWHifruhMcukHoXYF3Du+4CWRfgxtOXwU9kbK03pe8RBg== {"files":[{"bytes":19488,"name":"index.html","sha256":"3eadec52a5dc632c07ffa6b8899e23a20efd6b65e04ad88a812374765cdd01d4"},{"bytes":8712,"name":"publication.md","sha256":"9ae8cb46b12d5366c0654f4cc2d701985d9c9187642aa77ad49bdc2932669f66"},{"bytes":8392,"name":"publication.txt","sha256":"eb60206a5d1e09fb9e51e0b1b60f728f9ac76a18c6ff19f8fb156837fd572b83"},{"bytes":2842,"name":"manifest.json","sha256":"645615faadb5891ba3c290f98a665e273595459333d6a17b104b12b4d006c72c"},{"bytes":89,"name":"manifest.sig","sha256":"954765f94489d8aefa1de6fed9f6552630a5b568ad08773c19a11740f6e87c88"},{"bytes":227,"name":"manifest.sig.txt","sha256":"07b9294db4ca65ede7342c29b848b50538499953e24830d250a7862f3d4d276c"}],"publication_id":"OT-2026-000010783"} Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010783
OpenTechnical
This publication supersedes OT-2026-000006544. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010783

Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
eb60206a5d1e09fb9e51e0b1b60f728f9ac76a18c6ff19f8fb156837fd572b83

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006544, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010783, “Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010783.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010783" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010783" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006544, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010783 Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010783 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006544, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010783 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010783 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006545. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010784

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
afc937a76ebec1f8eedea7f98e168bd28a6e546806c802be8b3d635f8451fc99

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006545, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010784, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010784.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010784" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010784" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006545, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010784 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010784 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006545, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010784 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010784 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006546. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010785

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2b52518eac6a9a5aed11ad24a2199be8a06629b3455886daadfac95a639ea1e5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006546, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010785, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010785.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010785" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010785" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006546, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010785 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010785 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006546, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010785 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010785 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. 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OpenTechnical
This publication supersedes OT-2026-000006547. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010786

Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3ed273fabde4e0a6c46b0f4b2c8a95da4e1c89e15532ee6a4c6faf3efdfd68d2

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006547, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010786, “Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010786.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010786" title: "Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010786" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006547, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010786 Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010786 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006547, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010786 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010786 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010786", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1103 }, "figures": [], "files": [ { "bytes": 18365, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2268a92ec75daca85f34e26317e066888f2e18eca436672d2a1fe32d4642350b" }, { "bytes": 7906, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "49e6b59d77ea88aba97a9782502983c8e69a65a005342510e8b26bd36d05315f" }, { "bytes": 7621, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3ed273fabde4e0a6c46b0f4b2c8a95da4e1c89e15532ee6a4c6faf3efdfd68d2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010786/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010786", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006547", "title": "Foam pad vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7f21-9dc5-3a609c3ac69e" } c8oYoJBr9yCaUyM3Waqe/CHgObuZLEVnjf0zH5lP+sFizUeePpt0x5vhoYiJKL56sYtMGvb1sTmtLLeIp527Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: c8oYoJBr9yCaUyM3Waqe/CHgObuZLEVnjf0zH5lP+sFizUeePpt0x5vhoYiJKL56sYtMGvb1sTmtLLeIp527Bg== {"files":[{"bytes":18121,"name":"index.html","sha256":"7984606acc3be68fd5c4be8948654e35a08b4ce9567ec3a69b34fae6e08360c9"},{"bytes":7721,"name":"publication.md","sha256":"d0bdc9d0e132226b90032bc954984a3b798a4cce483224c48901c31df7a9837f"},{"bytes":7417,"name":"publication.txt","sha256":"1f98d24065e678cc017c41000927d2e9e79a2060633ac5be5e25b48b38cf27bc"},{"bytes":2823,"name":"manifest.json","sha256":"bc922cdb1256e794b5871cfd82cb111dbf593ea0d2cc71729c36c4bef2a2abec"},{"bytes":89,"name":"manifest.sig","sha256":"e14fce641e8763421abf9f751857bdd0d4dda1b6653bffb22ee6e2868aec3c6c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f179c04c035e45062cc9640227d0eb67234abd4b7f5438da70bc05908a1f2324"}],"publication_id":"OT-2026-000010787"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010787
OpenTechnical
This publication supersedes OT-2026-000006548. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010787

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
1f98d24065e678cc017c41000927d2e9e79a2060633ac5be5e25b48b38cf27bc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006548, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010787, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010787.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010787" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010787" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006548, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010787 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010787 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006548, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010787 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010787 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010787", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1030 }, "figures": [], "files": [ { "bytes": 18121, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7984606acc3be68fd5c4be8948654e35a08b4ce9567ec3a69b34fae6e08360c9" }, { "bytes": 7721, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d0bdc9d0e132226b90032bc954984a3b798a4cce483224c48901c31df7a9837f" }, { "bytes": 7417, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1f98d24065e678cc017c41000927d2e9e79a2060633ac5be5e25b48b38cf27bc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010787/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010787", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006548", "title": "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-72c8-80f6-6cbf0a33aceb" } RQs2XdlgnXc1EJTidICN+tYZeqSHhXiBbwtvi/pHX2P944QOQbhBPpwTtNGMYP6jPI8D0AW50tSyhypYzGEDAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RQs2XdlgnXc1EJTidICN+tYZeqSHhXiBbwtvi/pHX2P944QOQbhBPpwTtNGMYP6jPI8D0AW50tSyhypYzGEDAw== {"files":[{"bytes":17836,"name":"index.html","sha256":"51e0047e6fe8bf07c9c6370b61f1d7f948191dd364ed002b4236d6d528d09f09"},{"bytes":7519,"name":"publication.md","sha256":"50f8f89934a9a5535436b254ead6c02a3dffb776ae305c8954b64938757e5e3d"},{"bytes":7202,"name":"publication.txt","sha256":"53738acbb28ab3a6a0a5b8111a6000d4a9c47cd27ce1936f231b3ae13a760f7d"},{"bytes":2822,"name":"manifest.json","sha256":"e363594777f72d060aca3ae18e4fac0c2e820d38ec39f0dc158a793eefb0e00a"},{"bytes":89,"name":"manifest.sig","sha256":"a3c31dfe0c901b21183370310f4140fe68bd452da71ad569a4b2622e0b5c465e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f8ad86846027e444a4b1163fa3b1cab3267949902bba35bbb80bfde80daa704a"}],"publication_id":"OT-2026-000010788"} Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010788
OpenTechnical
This publication supersedes OT-2026-000006549. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010788

Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
53738acbb28ab3a6a0a5b8111a6000d4a9c47cd27ce1936f231b3ae13a760f7d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006549, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010788, “Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010788.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010788" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010788" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006549, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010788 Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010788 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006549, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010788 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010788 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010788", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 1001 }, "figures": [], "files": [ { "bytes": 17836, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "51e0047e6fe8bf07c9c6370b61f1d7f948191dd364ed002b4236d6d528d09f09" }, { "bytes": 7519, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "50f8f89934a9a5535436b254ead6c02a3dffb776ae305c8954b64938757e5e3d" }, { "bytes": 7202, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "53738acbb28ab3a6a0a5b8111a6000d4a9c47cd27ce1936f231b3ae13a760f7d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010788/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "zone branch", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010788", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006549", "title": "Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7e69-b2bb-eb5f01e4cd9e" } +WNRPuidi2YbuCANOEBja1CsyVsamgKlW7b7byNzhCTL56MgOHLDcCTIfz9o9ipNDbKHaH9FTq8tBmWQXFlxAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +WNRPuidi2YbuCANOEBja1CsyVsamgKlW7b7byNzhCTL56MgOHLDcCTIfz9o9ipNDbKHaH9FTq8tBmWQXFlxAw== {"files":[{"bytes":18594,"name":"index.html","sha256":"c9828c33aa700cf5a0bdb3c3d3db8864fc46fd47ff9f0148c67fa5ea16bdc081"},{"bytes":8007,"name":"publication.md","sha256":"b44a0cafe59f8a2d15ece7f5e5327cad661105b12806fdfc28cb76ff5ea050de"},{"bytes":7702,"name":"publication.txt","sha256":"c1188eb90c0c6574860e256e3009cd5cb3691021ccd767a8982f04f926b1b39b"},{"bytes":2788,"name":"manifest.json","sha256":"a14c200aaf0376f0f4b04b2e00322d294077ca0ebe5cfd214124131802f39093"},{"bytes":89,"name":"manifest.sig","sha256":"6f3788ad19fd10e66ce758a39f2ecdc0bb23ce6e73d7e058609fd34a02b03136"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1fb93cdba72e12d5e941cdd93bb03a081a9e5f9ccb13a11fe00c750a556dd395"}],"publication_id":"OT-2026-000010789"} Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010789
OpenTechnical
This publication supersedes OT-2026-000006550. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010789

Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
c1188eb90c0c6574860e256e3009cd5cb3691021ccd767a8982f04f926b1b39b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006550, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010789, “Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010789.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010789" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010789" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006550, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010789 Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010789 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006550, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010789 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010789 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010789", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1096 }, "figures": [], "files": [ { "bytes": 18594, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c9828c33aa700cf5a0bdb3c3d3db8864fc46fd47ff9f0148c67fa5ea16bdc081" }, { "bytes": 8007, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b44a0cafe59f8a2d15ece7f5e5327cad661105b12806fdfc28cb76ff5ea050de" }, { "bytes": 7702, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c1188eb90c0c6574860e256e3009cd5cb3691021ccd767a8982f04f926b1b39b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010789/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010789", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006550", "title": "Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-74e8-8f1f-a7ea69e92b64" } LfPVqrPU7xAtZTH4Lp/0R9wKcqzZwKXANp8sUhfd3Itfxz9NFYqIImPSYeJgeGHwTHrkw5z+8CsXrRKv+vxpAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LfPVqrPU7xAtZTH4Lp/0R9wKcqzZwKXANp8sUhfd3Itfxz9NFYqIImPSYeJgeGHwTHrkw5z+8CsXrRKv+vxpAA== {"files":[{"bytes":16792,"name":"index.html","sha256":"6270006a1bccb346070df6b99eff83ef745f5f496fcc396b2ce2f26fdba15d42"},{"bytes":6706,"name":"publication.md","sha256":"84e07fdd7a634584a9d22fc7d8fa6f310215655f586fd06abd37b5a0db4858b1"},{"bytes":6412,"name":"publication.txt","sha256":"ffab751e2c3e134b1adb5abece57523f3fdcb06eb012cf4d416dc16d8e959a5a"},{"bytes":2825,"name":"manifest.json","sha256":"1f266f9305a37c275c9300a4ac338910e306371d3f773c6643f1c36c07d5dfcd"},{"bytes":89,"name":"manifest.sig","sha256":"85cc7927453acd664f67fad8dd3756d2fbaea546165452dd2926dd6b4deba528"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9d567e74afda2c9d2ea79479815c19e17f5f6976a426e4e743625b02bd322c70"}],"publication_id":"OT-2026-000010790"} Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down - OpenTechnical OT-2026-000010790
OpenTechnical
This publication supersedes OT-2026-000006551. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010790

Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
ffab751e2c3e134b1adb5abece57523f3fdcb06eb012cf4d416dc16d8e959a5a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006551, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010790, “Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010790.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010790" title: "Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010790" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006551, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010790 Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010790 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006551, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010790 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010790 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006552. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010791

Two finger pneumatic gripper, stripped after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Tool Changers
Document SHA-256
b8043cfef37c45c0c5e713c1cb282ce490b75c2724364e8494bfde57e5112f80

Abstract

A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator.

[0004]One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone.

[0005]The gripper fingers are carried on the tool side of the tool-change interface.

[0006]The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The pneumatic finger actuator is fed from the compressed air supply of the cell.

[0009]The separating element is driven from the compressed air supply of the cell.

[0010]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0011]The separating element and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator.

[0013]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0014]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator.

[0015]

  • After the gripper fingers have been opened, the workpiece is released by the separating element.

[0016]The cell controller commands the gripper fingers, the separating element, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); timing of the separating element: after set-down (sets when the separating element acts relative to set-down).

[0018]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006552, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007218.

Publication information

Citation

OpenTechnical Publication OT-2026-000010791, “Two finger pneumatic gripper, stripped after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010791.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010791" title: "Two finger pneumatic gripper, stripped after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010791" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "robotics-automation/end-effectors/tool-changers" keywords: - "mechanical gripper" - "tool-change interface" - "gripper finger" - "separating element" - "compressed air supply" - "mechanical gripping" - "release control" - "tool changing" --- # Two finger pneumatic gripper, stripped after set-down, on a tool changer ## Abstract A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] **One separating element.** The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The separating element is driven from the compressed air supply of the cell. [0010] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0011] The separating element and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. - After the gripper fingers have been opened, the workpiece is released by the separating element. [0016] The cell controller commands the gripper fingers, the separating element, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0018] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006552, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007218. OPENTECHNICAL PUBLICATION OT-2026-000010791 Two finger pneumatic gripper, stripped after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010791 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The separating element is driven from the compressed air supply of the cell. [0010] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0011] The separating element and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0012] - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. [0013] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0014] - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0015] - After the gripper fingers have been opened, the workpiece is released by the separating element. [0016] The cell controller commands the gripper fingers, the separating element, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0018] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006552, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007218. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010791 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010791 { "abstract": "A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010791", "categories": [ "robotics-automation/end-effectors/mechanical-grippers", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 20, "words": 659 }, "figures": [], "files": [ { "bytes": 15114, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "eeaedec542aa70d2e831c40073ce2d3462978bc9cb2f72b69d7b836f5b336e6c" }, { "bytes": 5267, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "94b6940a32edf5aae014c48f3a62d673e61c71b82bcad660be7abe368950bcc1" }, { "bytes": 5198, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b8043cfef37c45c0c5e713c1cb282ce490b75c2724364e8494bfde57e5112f80" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010791/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "mechanical gripper", "tool-change interface", "gripper finger", "separating element", "compressed air supply", "mechanical gripping", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010791", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006552", "title": "Two finger pneumatic gripper, stripped after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7d59-9f87-f84b879c0f9f" } +IFBcTrpOeB1IxdnTOTgMcoz5+/r4izALfDvj2p+TS6Zw9HctcQSiDvz0T1csdkb8dJ+49f5nAOXifmyKExPCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +IFBcTrpOeB1IxdnTOTgMcoz5+/r4izALfDvj2p+TS6Zw9HctcQSiDvz0T1csdkb8dJ+49f5nAOXifmyKExPCA== {"files":[{"bytes":15903,"name":"index.html","sha256":"506391a66db1eb6c87048a6135a464ff8dda5cb159139cfd098058ce442135bb"},{"bytes":5844,"name":"publication.md","sha256":"a687dea1dccb91cc4918c6012efee14d2d33b7b8ff66e2ceb652f3c50ca74f98"},{"bytes":5562,"name":"publication.txt","sha256":"8c1a1157d0f7a72cfa82db25458031e99b3e45057751a7dda8c3dd36d7c7130a"},{"bytes":2769,"name":"manifest.json","sha256":"290b63c58e57ecafc1746932ee5245574f91bb5c21da6b0dacb6a6d0a3defb6b"},{"bytes":89,"name":"manifest.sig","sha256":"186b363e83ba0b106177805433c88dc01f40e454cbb1ef4a95346f0684be2659"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fe8585f03a5d35b87d467fb2ada37999025fe96e702b55109b210f180670824c"}],"publication_id":"OT-2026-000010792"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down - OpenTechnical OT-2026-000010792
OpenTechnical
This publication supersedes OT-2026-000006553. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010792

Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8c1a1157d0f7a72cfa82db25458031e99b3e45057751a7dda8c3dd36d7c7130a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006553, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010792, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010792.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010792" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010792" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "vent valve" - "drop release" - "electric actuation" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006553, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010792 Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010792 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006553, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010792 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010792 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010792", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 751 }, "figures": [], "files": [ { "bytes": 15903, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "506391a66db1eb6c87048a6135a464ff8dda5cb159139cfd098058ce442135bb" }, { "bytes": 5844, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a687dea1dccb91cc4918c6012efee14d2d33b7b8ff66e2ceb652f3c50ca74f98" }, { "bytes": 5562, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8c1a1157d0f7a72cfa82db25458031e99b3e45057751a7dda8c3dd36d7c7130a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010792/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "vent valve", "drop release", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010792", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006553", "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, vented before set-down", "uuid": "01a0ae6c-0ee9-75da-8c4d-9af04312e85d" } g0icNxbAqy9SmafVSJ5+C0kQTxACglMNOdKRD8Ur5htPMyU8gluStCl3zmlL5kA1gW1ZAe9I1uDfIa43GZlwAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: g0icNxbAqy9SmafVSJ5+C0kQTxACglMNOdKRD8Ur5htPMyU8gluStCl3zmlL5kA1gW1ZAe9I1uDfIa43GZlwAQ== {"files":[{"bytes":16686,"name":"index.html","sha256":"a68dbd734d89335aa0a7a6101a3a2e5b309122dc9efed3b41078b63a1aa1831d"},{"bytes":6618,"name":"publication.md","sha256":"1c2ca9f7e4970343319fb15e53938674e16ddb00882ec506b4a35d20402605c3"},{"bytes":6291,"name":"publication.txt","sha256":"faeafe062272316c6d78cd4dde12d1c5e461b0289cf4744b2ea7bf70e584f940"},{"bytes":2800,"name":"manifest.json","sha256":"41392b00df6bbd32d32658be34fe0a71d05f3a1995b89e0fe666c76969312fe9"},{"bytes":89,"name":"manifest.sig","sha256":"386da3c7bacb4a425b608bafe2c74b0291dbc007366726e109194a558001ffbe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1783784964f304004d005bbc8e5c42b2f5dcdbb86ef4dbca3b7cdf4913d735a4"}],"publication_id":"OT-2026-000010793"} Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010793
OpenTechnical
This publication supersedes OT-2026-000006554. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010793

Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
faeafe062272316c6d78cd4dde12d1c5e461b0289cf4744b2ea7bf70e584f940

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006554, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010793, “Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010793.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010793" title: "Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010793" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006554, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010793 Two bellows cup vacuum gripper, two zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010793 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006554, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010793 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010793 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006555. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010794

Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
20535a8a24c5f218d74ec58c563fc1ceb717be9783c43426993f3694e9607af9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006555, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010794, “Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010794.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010794" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010794" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006555, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010794 Six cup vacuum gripper, six outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010794 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006555, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010794 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010794 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006556. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010795

Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
494eb44f599ba350c6a49994123aae34bdb0a5307619e039db279b9a3904c999

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006556, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010795, “Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010795.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010795" title: "Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010795" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006556, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010795 Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010795 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006556, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010795 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010795 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010795", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 936 }, "figures": [], "files": [ { "bytes": 17270, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "220b6ebed11394b69b5c318047f3f7e25ed68b0a4fa678a289eb0e1f87125cd6" }, { "bytes": 7022, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9a0a92fd94fb7af37f3fcb49923f442e31cc46c5bb7077620c8cb27e651b14ac" }, { "bytes": 6732, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "494eb44f599ba350c6a49994123aae34bdb0a5307619e039db279b9a3904c999" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010795/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "vent valve", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010795", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006556", "title": "Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7024-8065-43a705596227" } MA9dkQ4pWVoiRZQ4XM+44hgKst6f2W9gnQJ4kgwlr1Ug+YXYAIi5XdLya7jegNQQtE9mDj/lLI01ZzogWjiFAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MA9dkQ4pWVoiRZQ4XM+44hgKst6f2W9gnQJ4kgwlr1Ug+YXYAIi5XdLya7jegNQQtE9mDj/lLI01ZzogWjiFAw== {"files":[{"bytes":17685,"name":"index.html","sha256":"d7f1428647375db346dd5c0b2fc80ff4c8dc1306ea78bd62361eaa873006694c"},{"bytes":7373,"name":"publication.md","sha256":"be1ee0f9378f0263d207718c54f986f98b6f970efe037d57c59fae46c87a4672"},{"bytes":7079,"name":"publication.txt","sha256":"75a74843a6875de54d8aae7dabae4dec224e7554f8a7a31e93e026998e4cc9b9"},{"bytes":2809,"name":"manifest.json","sha256":"d52d48db93fc1243aa102d7faad9e79b0ce2140b9d95cfbeba92daa9e5a52ee6"},{"bytes":89,"name":"manifest.sig","sha256":"2f6af152e3586ec3b4199488345a067c35e0e4f5d5853e92fb206536477d4df4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9ae30a2d544b3ac2b30badf68cd7e0ae33f3cd48fe6efcb376b403e561967f34"}],"publication_id":"OT-2026-000010796"} Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010796
OpenTechnical
This publication supersedes OT-2026-000006557. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010796

Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
75a74843a6875de54d8aae7dabae4dec224e7554f8a7a31e93e026998e4cc9b9

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006557, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010796, “Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010796.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010796" title: "Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010796" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006557, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010796 Three bellows cup vacuum gripper, three zone face, single stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010796 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006557, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010796 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010796 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, three zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006558. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010797

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
34da5c3e938a59c1bd7ca53df79d6686098cc21ed33ac21b0dd74803b1232753

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006558, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010797, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010797.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010797" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010797" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006558, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010797 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010797 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006558, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010797 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010797 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010797", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 950 }, "figures": [], "files": [ { "bytes": 17456, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "da79c6124f694f24912001cc217adc1ccc6df01d7ebd869e55bacc582113b5b0" }, { "bytes": 7146, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5562bc7c09dbc7602de051ee81a86d2e75371d264c71b3177b2abc561be3b703" }, { "bytes": 6845, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34da5c3e938a59c1bd7ca53df79d6686098cc21ed33ac21b0dd74803b1232753" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010797/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010797", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006558", "title": "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-7606-a555-c31de4879266" } lnDqBC7oYJjWqo035yf/2jcgr4idd9MkGM33jMCO5gqIZlfw9hc4tmOFDhFHnV07SPVb4jwr1Uv11JzbUvsnBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lnDqBC7oYJjWqo035yf/2jcgr4idd9MkGM33jMCO5gqIZlfw9hc4tmOFDhFHnV07SPVb4jwr1Uv11JzbUvsnBA== {"files":[{"bytes":18436,"name":"index.html","sha256":"83d01d6dc0c5503ae69b8b17dd4632459ba64f8dd7ec9f0259a471e23a2e704a"},{"bytes":7899,"name":"publication.md","sha256":"05ddb0183fddba813a4e56942f783bdd76d2448d202aef0baf060a7b398b6e58"},{"bytes":7619,"name":"publication.txt","sha256":"abaedfd465a54bc1db6318e4f97c10a30a07e0bd7d07eb83b0466fa9015fdb88"},{"bytes":2776,"name":"manifest.json","sha256":"4a1f2f44b4f4208373b4be8c586904f2f14e470636f34c9c93cac473ac43d40d"},{"bytes":89,"name":"manifest.sig","sha256":"adb16891b8b5630594fb2acd3987db8160e177a0ba8d48ffb8ceb5eaf3736e4d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aaa2d1ed77b42da1a0fbbbb2216b36b862ec9e0fca346ddae91de80ba1a6f875"}],"publication_id":"OT-2026-000010798"} Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010798
OpenTechnical
This publication supersedes OT-2026-000006559. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010798

Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
abaedfd465a54bc1db6318e4f97c10a30a07e0bd7d07eb83b0466fa9015fdb88

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0022]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0028]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006559, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010798, “Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010798.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010798" title: "Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010798" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006559, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010798 Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010798 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0022] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006559, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010798 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010798 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010798", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1094 }, "figures": [], "files": [ { "bytes": 18436, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "83d01d6dc0c5503ae69b8b17dd4632459ba64f8dd7ec9f0259a471e23a2e704a" }, { "bytes": 7899, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05ddb0183fddba813a4e56942f783bdd76d2448d202aef0baf060a7b398b6e58" }, { "bytes": 7619, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "abaedfd465a54bc1db6318e4f97c10a30a07e0bd7d07eb83b0466fa9015fdb88" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010798/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010798", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006559", "title": "Four bellows cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down", "uuid": "01a0ae6c-0ee9-7d72-af54-5cd4911045e2" } bPMO8ml2Y2oXX7cBrSyMk1rJXrk7zJ8PVOvAXdYjki/jnLdK9lptBecudHdH/a7q7wPgzo/mZs9zIutfZgQ2Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bPMO8ml2Y2oXX7cBrSyMk1rJXrk7zJ8PVOvAXdYjki/jnLdK9lptBecudHdH/a7q7wPgzo/mZs9zIutfZgQ2Bw== {"files":[{"bytes":16782,"name":"index.html","sha256":"9f12994ef0054722e67f792310ee454e96777efb0e618f15206ecb414d1c4140"},{"bytes":6599,"name":"publication.md","sha256":"c4015378fc481951ca0d58a7c8254bf22079d8e245364f501f899b805adccee9"},{"bytes":6292,"name":"publication.txt","sha256":"40c86684f5a964fe2dd9b4a17528b0de4989b1129d4350b4b29721595a2e107f"},{"bytes":2750,"name":"manifest.json","sha256":"d501e160fa052aa1a9b0c4a393659d942ae0277f8a589a75bbca89a70926f9a8"},{"bytes":89,"name":"manifest.sig","sha256":"de5a0dca239d34b65da824bbbf7d9db57250aa2d6a233ff16d80d8004b3bbf24"},{"bytes":227,"name":"manifest.sig.txt","sha256":"783478c5bfa30f4c7e11218efba14fe4fc14b1ce1bb4c49d556162f9d4818b6e"}],"publication_id":"OT-2026-000010799"} Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010799
OpenTechnical
This publication supersedes OT-2026-000006560. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010799

Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
40c86684f5a964fe2dd9b4a17528b0de4989b1129d4350b4b29721595a2e107f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006560, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010799, “Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010799.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010799" title: "Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010799" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006560, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010799 Four cup vacuum gripper, four outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010799 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006560, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010799 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010799 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006561. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010800

Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ac2b44c021e37a5f272e647fe7bfc6c4cb647dd00c80d9e441cefc40bb337211

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The foam pads are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0035]This publication supersedes OT-2026-000006561, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010800, “Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010800.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010800" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010800" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0035] This publication supersedes OT-2026-000006561, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010800 Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010800 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0035] This publication supersedes OT-2026-000006561, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010800 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010800 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006562. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010801

Four cup vacuum gripper, four zone face, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
18e8cc7f4946405f3565b9c9b73aaa309967db3982e1652eb8bc9d7cf99b089b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006562, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010801, “Four cup vacuum gripper, four zone face, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010801.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010801" title: "Four cup vacuum gripper, four zone face, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010801" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, two stage ejector, pulsed blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006562, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010801 Four cup vacuum gripper, four zone face, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010801 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006562, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010801 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010801 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006563. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010802

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2636800b7a31072c9a0b533c855efd95e2cf879353f47bc00c6cfe4997c26c7f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006563, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010802, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010802.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010802" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010802" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006563, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010802 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010802 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006563, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010802 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010802 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010802", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 899 }, "figures": [], "files": [ { "bytes": 17205, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6ff8ad502f70888f0acb16f6b2625429a58ad7b7d318f7af2deee6aeb820e460" }, { "bytes": 6852, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "33394eaa157367b736c0c4de7eb43dfc61ca4a7f02862b88626569ee191336c7" }, { "bytes": 6559, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2636800b7a31072c9a0b533c855efd95e2cf879353f47bc00c6cfe4997c26c7f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010802/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010802", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006563", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-793c-a8ec-73d5a024a1ea" } a+c4xjK2jIeYZ9d1aRc2wG8pqZ5Z/ApyQn1VyOgD86/FjDEq1ppz6AX/h8vkFPPlvBr6EuF/X4guxHVk6kZYDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: a+c4xjK2jIeYZ9d1aRc2wG8pqZ5Z/ApyQn1VyOgD86/FjDEq1ppz6AX/h8vkFPPlvBr6EuF/X4guxHVk6kZYDQ== {"files":[{"bytes":16699,"name":"index.html","sha256":"ad623d4a01cc81253d0e7d4e0135ce284c802980e543b55bfa93d12e8e283db8"},{"bytes":6651,"name":"publication.md","sha256":"86719bc75b7bca92ccecbc2de366a21bfd64ee0b22727b21f7d2e3e183f915db"},{"bytes":6349,"name":"publication.txt","sha256":"9df53cbb1d31932d9cfbb8f18879fd654f7bd623457d336f56733f73e249983f"},{"bytes":2759,"name":"manifest.json","sha256":"4ea097f096a635f132a132b1c01675ec928c678ae5e4c514359a6231d12686d7"},{"bytes":89,"name":"manifest.sig","sha256":"dc908a2878c1f22fe7f7735bdf3ddc40dd53152dccc1742185a913943403149e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"65e66033810b1f2a36eb1a8130630ad14e9b19e9246616c29032fd33948e37b9"}],"publication_id":"OT-2026-000010803"} Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010803
OpenTechnical
This publication supersedes OT-2026-000006564. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010803

Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
9df53cbb1d31932d9cfbb8f18879fd654f7bd623457d336f56733f73e249983f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006564, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010803, “Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010803.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010803" title: "Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010803" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "zone branch" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006564, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010803 Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010803 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006564, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010803 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010803 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010803", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 885 }, "figures": [], "files": [ { "bytes": 16699, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad623d4a01cc81253d0e7d4e0135ce284c802980e543b55bfa93d12e8e283db8" }, { "bytes": 6651, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "86719bc75b7bca92ccecbc2de366a21bfd64ee0b22727b21f7d2e3e183f915db" }, { "bytes": 6349, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9df53cbb1d31932d9cfbb8f18879fd654f7bd623457d336f56733f73e249983f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010803/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "zone branch", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010803", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006564", "title": "Foam pad vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-76c8-a5bb-307767ede3ab" } 3bLr9pKUqxXEjIfTK9FMC1867c7hyQ+ww9a3GI1gHbRqvsY+03YlLWUa2CP9OJeAxWpeNzfLzOTel13gQ7QdCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3bLr9pKUqxXEjIfTK9FMC1867c7hyQ+ww9a3GI1gHbRqvsY+03YlLWUa2CP9OJeAxWpeNzfLzOTel13gQ7QdCw== {"files":[{"bytes":17733,"name":"index.html","sha256":"e88a2d507416e6ba0e16c375d09c7e31aa26ee549333fe329a73710f6f281f17"},{"bytes":7263,"name":"publication.md","sha256":"2a2014aaef7351365ec9d7010d6cfb6daefcf48e80707060057fcb76e0d36d00"},{"bytes":6958,"name":"publication.txt","sha256":"19b939b776efebfc1a0f1263e631916a7f4dc22875a49ffd7bd7627ee37794e7"},{"bytes":2793,"name":"manifest.json","sha256":"622c08c5ea6c18dfd55bdaf1291078be770bb22e1f4dcdbc5091fa8d5227d681"},{"bytes":89,"name":"manifest.sig","sha256":"7a90924357247e5e19869db0567f90819acb229da34ce9f5e9cc3c2322015f5d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"72f4a31098a11f6a9d2b495fc23b566d4621abd70f33104cfa407afa838212e5"}],"publication_id":"OT-2026-000010804"} Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010804
OpenTechnical
This publication supersedes OT-2026-000006565. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010804

Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
19b939b776efebfc1a0f1263e631916a7f4dc22875a49ffd7bd7627ee37794e7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006565, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007177.

Publication information

Citation

OpenTechnical Publication OT-2026-000010804, “Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010804.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010804" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010804" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006565, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007177. OPENTECHNICAL PUBLICATION OT-2026-000010804 Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010804 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006565, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007177. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010804 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010804 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006566. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010805

Two cup vacuum gripper, two zone face, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e0da0e8a3d63b8531283ca85dd4fd7e5bdb43306e5fcf1534ba7eeaf0244371e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006566, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010805, “Two cup vacuum gripper, two zone face, pump fed, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010805.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010805" title: "Two cup vacuum gripper, two zone face, pump fed, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010805" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "zone branch" - "vent valve" - "electric actuation" - "release control" - "vacuum" - "zoned distribution" --- # Two cup vacuum gripper, two zone face, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006566, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010805 Two cup vacuum gripper, two zone face, pump fed, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010805 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006566, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010805 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010805 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010805", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 727 }, "figures": [], "files": [ { "bytes": 15573, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3121c409fdf1c3a66cf8b268c5d40a1c281ed180c6b189c30deab732a4d4f989" }, { "bytes": 5631, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a7cc26c16bf84597d694dd48c1e0d9c15469b23ba1bb850613126cec2be3dd0d" }, { "bytes": 5369, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e0da0e8a3d63b8531283ca85dd4fd7e5bdb43306e5fcf1534ba7eeaf0244371e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010805/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "zone branch", "vent valve", "electric actuation", "release control", "vacuum", "zoned distribution" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010805", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006566", "title": "Two cup vacuum gripper, two zone face, pump fed, vented after set-down", "uuid": "01a0ae6c-0ee9-7281-883a-fbb2cb6d5552" } mUxnHCCd66Uw3GCSuDofeAJyE9pyZ0q87LOFLCa5c86TPOoH0/RFlkdEwwAmuIxlRUsndsuHLHwddgFI9bK2CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mUxnHCCd66Uw3GCSuDofeAJyE9pyZ0q87LOFLCa5c86TPOoH0/RFlkdEwwAmuIxlRUsndsuHLHwddgFI9bK2CQ== {"files":[{"bytes":18180,"name":"index.html","sha256":"716a9fdd3caf70b2ae4abbf8755b371bf50e86e9c505935f5962b9b18730fb94"},{"bytes":7661,"name":"publication.md","sha256":"487312dc287f60b0928bdf7b3e6178fe5a82fb7f1d1fc3e5cc5c062e4ed232cf"},{"bytes":7347,"name":"publication.txt","sha256":"41efbd51eff200825ffc49c6c8ac355c255599662b7c8653d3c0128274e53c10"},{"bytes":2836,"name":"manifest.json","sha256":"957485b06a7c7928a6f7285ce6680db216cf337f52ff237ebf082f9ee2f49c9c"},{"bytes":89,"name":"manifest.sig","sha256":"80c95834302056baaa650cfa042d7dfcc46b853f8c2d3357339274a0f968678c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c66e7e8082cc34e85732dee967e1bb30241502160787b6385e412f1e495413d2"}],"publication_id":"OT-2026-000010806"} Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010806
OpenTechnical
This publication supersedes OT-2026-000006567. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010806

Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
41efbd51eff200825ffc49c6c8ac355c255599662b7c8653d3c0128274e53c10

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006567, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010806, “Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010806.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010806" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010806" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006567, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010806 Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010806 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006567, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010806 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010806 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010806", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1025 }, "figures": [], "files": [ { "bytes": 18180, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "716a9fdd3caf70b2ae4abbf8755b371bf50e86e9c505935f5962b9b18730fb94" }, { "bytes": 7661, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "487312dc287f60b0928bdf7b3e6178fe5a82fb7f1d1fc3e5cc5c062e4ed232cf" }, { "bytes": 7347, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "41efbd51eff200825ffc49c6c8ac355c255599662b7c8653d3c0128274e53c10" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010806/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010806", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006567", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-794f-871b-bd65664e3505" } nQ/vEKNUCgtJuVN6hU7KUY7ite1/gvIXBhlHc8pwwlNrX50rohLvFMHnri8fEetfhAtD9vivtQl6iF3YNpy2Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nQ/vEKNUCgtJuVN6hU7KUY7ite1/gvIXBhlHc8pwwlNrX50rohLvFMHnri8fEetfhAtD9vivtQl6iF3YNpy2Cw== {"files":[{"bytes":17064,"name":"index.html","sha256":"95cff72f29179fe1d874ba60bad5519f794afaca2d2bb8b13ba8b395c5fc0196"},{"bytes":6713,"name":"publication.md","sha256":"3d7212c066a86b3f501696316dbf84f7f7e53213f8d2e813bab482150e782624"},{"bytes":6406,"name":"publication.txt","sha256":"842231b628d5527aa9c46cb6c23c81e508f8d7bddef5a3d7786718901e908916"},{"bytes":2772,"name":"manifest.json","sha256":"d37ebc27a865579c33c2341898020c99e2e23bd4d635bb8947fbdfd097fc3463"},{"bytes":89,"name":"manifest.sig","sha256":"3f3fde0beed0c9dde7d19b9fa8c0b0a85e889163e079fe986f22833b6e1d2052"},{"bytes":227,"name":"manifest.sig.txt","sha256":"86164e74c9d0dec4079153dd3185f1049226ab0eeb446277c48e069b4dfa866a"}],"publication_id":"OT-2026-000010807"} Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010807
OpenTechnical
This publication supersedes OT-2026-000006568. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010807

Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
842231b628d5527aa9c46cb6c23c81e508f8d7bddef5a3d7786718901e908916

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006568, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006734.

Publication information

Citation

OpenTechnical Publication OT-2026-000010807, “Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010807.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010807" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010807" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006568, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006734. OPENTECHNICAL PUBLICATION OT-2026-000010807 Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010807 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006568, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000006734. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010807 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010807 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010807", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 878 }, "figures": [], "files": [ { "bytes": 17064, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95cff72f29179fe1d874ba60bad5519f794afaca2d2bb8b13ba8b395c5fc0196" }, { "bytes": 6713, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3d7212c066a86b3f501696316dbf84f7f7e53213f8d2e813bab482150e782624" }, { "bytes": 6406, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "842231b628d5527aa9c46cb6c23c81e508f8d7bddef5a3d7786718901e908916" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010807/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010807", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006568", "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-0ee9-7a26-b872-20650e0ca0cc" } vWWwqTtyxTDWUhmaOd3rmNo/YopVkHbSCz8jGizP8wVQKjcdDRvDW/X9ZaV2ckIHlxCnFu5/14ZINFSl0sGyCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vWWwqTtyxTDWUhmaOd3rmNo/YopVkHbSCz8jGizP8wVQKjcdDRvDW/X9ZaV2ckIHlxCnFu5/14ZINFSl0sGyCQ== {"files":[{"bytes":15900,"name":"index.html","sha256":"ebf22cf76ad5369e525696f503d1d2e0c6f7dae23897ef3ce66a75dd2d83f1e1"},{"bytes":5875,"name":"publication.md","sha256":"67977278308c97bae91f73a47c79bfdfb3956b90005c38e0ab28063ef4121e37"},{"bytes":5612,"name":"publication.txt","sha256":"9b308d3fd74d06fdfffed6772c9ab95b1a3ce0ac147479d9901962808f3e3d68"},{"bytes":2708,"name":"manifest.json","sha256":"45155a7bec3d3637c3bc8c784b8c1790e8665739905a43d91b36b599986047b0"},{"bytes":89,"name":"manifest.sig","sha256":"98aea2646bd68bfd90633319b8bde4d6821a5261ae7bdcb18a0fa8d8dc274b74"},{"bytes":227,"name":"manifest.sig.txt","sha256":"05c2f2424e47247ce1321dc67db6e04eb707bbb55ae1b8700578bb3a6395d87f"}],"publication_id":"OT-2026-000010808"} Single bellows cup vacuum gripper, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010808
OpenTechnical
This publication supersedes OT-2026-000006569. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010808

Single bellows cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9b308d3fd74d06fdfffed6772c9ab95b1a3ce0ac147479d9901962808f3e3d68

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006569, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010808, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010808.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010808" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010808" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006569, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010808 Single bellows cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010808 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006569, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010808 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010808 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006570. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010809

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
6be5754561675e5d18e19e45fff04551912fb629086141a7133317965c6cfeca

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006570, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010809, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010809.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010809" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010809" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006570, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010809 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010809 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006570, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010809 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010809 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010809", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 882 }, "figures": [], "files": [ { "bytes": 16933, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95fe68bf6f29a59f2ad5bf7e60e99959d3ec2562ed1cc4522ae6f940c844e6af" }, { "bytes": 6697, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a1733235d9be5c970c848422f534a36481eb6a99ca97d8eaeca881cd6aa105bf" }, { "bytes": 6404, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6be5754561675e5d18e19e45fff04551912fb629086141a7133317965c6cfeca" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010809/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010809", "published_at": "2026-09-17T08:11:52.445886Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006570", "title": "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-0ee9-77f1-9af2-4a1711860f78" } 6W+2AZfvaZYO8PJUPH4fg5kf7USXzMA2/tvUdFfYJwua3asfWlKrZRMJwj5fF/1ZKxnY1qWwkm8xNXvOmlIEAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6W+2AZfvaZYO8PJUPH4fg5kf7USXzMA2/tvUdFfYJwua3asfWlKrZRMJwj5fF/1ZKxnY1qWwkm8xNXvOmlIEAA== {"files":[{"bytes":18480,"name":"index.html","sha256":"4c4a6d2c92797ca4d1ca3e22a499c943aa37fadc2498a9c0a6eac400ac7dda0a"},{"bytes":7983,"name":"publication.md","sha256":"45bec8d368a8f692c1eecfdc7a6d5b586ca1e98cca25d43068cab0ba654f3c8e"},{"bytes":7701,"name":"publication.txt","sha256":"4385e58d381d05ae031746e61edf5cdbc4d890ee46096fdac8381372068227cf"},{"bytes":2805,"name":"manifest.json","sha256":"e0aff331c6a8a1c581b0e12e080b27d5d988e1ee6ff996abff3048710ebf9d64"},{"bytes":89,"name":"manifest.sig","sha256":"bbd6b6f74be4803aa5c25059ecd0f102f924f62902b4628a506c0efbdd48df96"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ba3c641ce7399498e4291f1a6bb07c4a5ff4595c9d1ecb4f5b23d4002793d30b"}],"publication_id":"OT-2026-000010810"} Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010810
OpenTechnical
This publication supersedes OT-2026-000006571. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010810

Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
4385e58d381d05ae031746e61edf5cdbc4d890ee46096fdac8381372068227cf

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006571, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010810, “Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:11:52 UTC, https://opentechnical.org/p/OT-2026-000010810.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010810" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:11:52.445886Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010810" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006571, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010810 Foam pad vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:11:52.445886Z Permanent URL: https://opentechnical.org/p/OT-2026-000010810 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006571, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010810 Published 2026-09-17T08:11:52.445886Z https://opentechnical.org/p/OT-2026-000010810 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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